Alloy material homogenizing equipment for home production

By designing structures such as stirring blades, ball valves, limit plates, and scrapers, the problems of material crushing and scraping off the inner wall deposits are solved, improving the efficiency and maintenance convenience of the homogenizing equipment, and reducing material waste and maintenance costs.

CN223641731UActive Publication Date: 2025-12-09HENAN HENGFENG TOP LEISURE CO LTD
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Patent Information

Application Number
CN202422246359.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-12-09
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing equipment is inconvenient for crushing and breaking down materials during use, and the material adhering to the inner wall of the device is difficult to scrape off, resulting in material waste. Furthermore, the device is difficult to disassemble for cleaning, maintenance, and repair.

Method used

A homogenizing device including stirring blades, a ball valve, a limiting plate, and a scraper is designed. The stirring blades cut and disperse the material, the ball valve controls the material input rate, the limiting plate prevents material accumulation, the scraper removes the adhering material from the inner wall, the spiral conveyor accelerates the discharge, and the gear disc enables differential motion for easy disassembly.

Benefits of technology

It improves the mixing efficiency of materials, reduces material waste, simplifies the cleaning and maintenance process of the equipment, and prevents blockages and increased maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses alloy material homogenizing equipment for home production, and relates to the technical field of material homogenizing, the alloy material homogenizing equipment for home production comprises a support frame, the top of the support frame is fixedly connected with a homogenizer main body, the top of the homogenizer main body is slidably connected with a top plate, the bottom of the homogenizer main body is fixedly connected with a discharge pipe, and the discharge pipe is slidably connected with the top plate. The outer wall of the homogenizer main body is fixedly connected with a feeding pipe, the feeding pipe is arranged, when the homogenizer needs to be used, materials are put into the homogenizer main body through the feeding pipe, the spherical valve rotates when the rotating handle is rotated, then the motor is started, the motor rotates to drive the transmission shaft to rotate integrally, and the transmission shaft rotates to drive the homogenizer main body to rotate. The stirring blades rotate to cut and scatter materials in the device and enable the materials sinking to the bottom of the device to return to the upper layer again to be stirred, so that the materials are crushed and scattered at the same time, meanwhile, the materials attached to the inner wall of the device can be scraped, and the feeding speed of the materials can be controlled.
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Description

Technical Field

[0001] This utility model belongs to the field of material homogenization technology, and in particular relates to a homogenization device for alloy materials used in home furnishing production. Background Technology

[0002] TPU, or thermoplastic polyurethane elastomer rubber, is mainly divided into polyester and polyether types. It features a wide hardness range, abrasion resistance, oil resistance, transparency, and good elasticity, making it widely used in daily necessities, sporting goods, toy decoration materials, and other fields. Halogen-free flame-retardant TPU can also replace soft PVC to meet the environmental protection requirements of an increasing number of industries. An elastomer is a polymer with a glass transition temperature below room temperature, an elongation at break greater than 50%, and good recovery after the removal of external force.

[0003] Existing equipment is inconvenient to crush and disperse materials at the same time during use, and it is also inconvenient to scrape off the material adhering to the inner wall of the device, resulting in material waste. In addition, the devices are mostly integrated and difficult to disassemble for cleaning, maintenance and repair. Therefore, we propose an alloy material homogenization device for household production. Utility Model Content

[0004] The purpose of this utility model is to provide a homogenizing device for alloy materials used in home production. By using a stirring blade, it solves the problems of existing equipment, which are inconvenient to crush and disperse materials at the same time, and are also inconvenient to scrape off the material adhering to the inner wall of the device, resulting in material waste. In addition, the devices are mostly integrated and difficult to disassemble for cleaning, maintenance and repair.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a homogenizing device for alloy materials used in household production. It includes a support frame, a homogenizer body fixedly connected to the top of the support frame, a top plate slidably connected to the top of the homogenizer body, a discharge pipe fixedly connected to the bottom of the homogenizer body, an inlet pipe fixedly connected to the outer wall of the homogenizer body, and a transmission mechanism inside the homogenizer body. The transmission mechanism includes a motor, a drive shaft fixedly connected to the bottom output shaft of the motor via a coupling, several teeth fixedly connected to the outer wall of the drive shaft near the motor, and several stirring blades fixedly connected to the outer wall of the drive shaft.

[0007] Through the above technical solution, the stirring blade can chop and stir the material at the same time, making the material more homogeneous.

[0008] Furthermore, a rotating handle is rotatably connected to the outer wall of the feed pipe, and a ball valve is fixedly connected to the bottom of the rotating handle. The ball valve is slidably connected to the feed pipe, and several limiting plates are fixedly connected to the bottom of the homogenizer body.

[0009] Through the above technical solution, the ball valve can control the material input rate and prevent excessive material input at one time from leading to low material homogenization efficiency.

[0010] Furthermore, the inner wall of the limiting plate is slidably connected to an obstruction plate, and the inner wall of the obstruction plate on the left side is provided with several limiting grooves, and the outer wall of the obstruction plate on the right side is fixedly connected with several limiting blocks, and the limiting grooves and limiting blocks are slidably connected.

[0011] Through the above technical solution, the baffle plate can pile the material above the homogenizer body during equipment operation, preventing the material from entering the discharge pipe.

[0012] Furthermore, a spiral conveying rod is fixedly connected to the bottom of the drive shaft, and an annular limiting groove is provided on the inner wall of the top plate.

[0013] Through the above technical solution, the screw conveyor can accelerate the material discharge rate and prevent material accumulation from causing device blockage.

[0014] Furthermore, a limiting rotating shaft is slidably connected to the inner wall of the annular limiting groove, and a gear disk is fixedly connected to the outer wall of the limiting rotating shaft, the gear disk meshing with teeth.

[0015] With the above technical solution, since the teeth mesh with the gear disk, the rotation of the transmission shaft will drive the gear disk to rotate, causing the limit rotation shaft to rotate.

[0016] Furthermore, a second limiting block is fixedly connected to the outer wall of the end of the limiting rotating shaft away from the gear disk, and a second limiting plate is rotatably connected to the outer wall of the second limiting block.

[0017] Through the above technical solution, the second limiting block can limit the position of the second limiting plate, preventing the second limiting plate from falling off during movement.

[0018] Furthermore, a plurality of limiting blocks three are fixedly connected to the outer wall of the limiting plate two, a scraper is slidably connected to the outer wall of the limiting block three, and a convex limiting block is fixedly connected to the outer wall of the scraper.

[0019] Through the above technical solution, the scraper can scrape off the material attached to the inner wall of the homogenizer, increasing the material utilization rate and preventing waste.

[0020] Furthermore, the inner wall of the homogenizer body is provided with a convex limiting ring groove, the convex limiting block is slidably connected to the convex limiting ring groove, and a tooth is fixedly connected to the inner wall of the support frame near the gear disk, the tooth meshing with the gear disk.

[0021] Through the above technical solution, the convex limiting groove can fix the convex limiting block, thereby limiting the movement trajectory of the scraper.

[0022] This utility model has the following beneficial effects:

[0023] 1. This utility model incorporates a feed pipe. When the equipment is needed, materials are fed into the homogenizer body through the feed pipe. Rotating the handle rotates the ball valve, controlling the feeding speed. Closing the ball valve then starts the motor, which drives the transmission shaft to rotate. The rotating stirring blades cut and break up the materials inside the device, bringing back materials that have sunk to the bottom for further mixing. The rotating teeth drive the gear disc to rotate. Since the other end of the gear disc meshes with the teeth, the gear disc rotates around the annular limiting groove while rotating on its own axis. This achieves both crushing and breaking up of the materials, stirring the bottom sediment to the top for further mixing, thus improving mixing efficiency. Simultaneously, it can scrape off materials adhering to the inner wall of the device, reducing material waste and improving homogenization efficiency. Furthermore, it allows control of the material input speed, preventing incomplete homogenization caused by excessive material input at once.

[0024] 2. This utility model incorporates a gear disc. During operation, the gear disc's rotation speed is slower than that of the convex limiting block due to its greater number of teeth, achieving a differential speed effect. The gear disc's rotation drives the second limiting plate to rotate. Since the third limiting block is engaged with the scraper, the rotation of the second limiting plate causes the scraper to move at a constant speed along the inner wall of the homogenizer body, scraping off the material adhering to the inner wall and preventing waste. After mixing is complete, the two end baffles are pulled, allowing the material to enter the discharge pipe. The rotation of the drive shaft drives the screw conveyor to rotate, accelerating the material discharge speed. After the device has finished working, the gear connection between the drive shaft and the scraper allows the top plate to be disassembled, enabling the entire device to be disassembled for cleaning and maintenance. This also accelerates material discharge, preventing material accumulation and blockage, which would increase maintenance costs and reduce homogenization efficiency in the later stages of homogenization.

[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0029] Figure 3 This is a sectional view of the transmission mechanism of this utility model;

[0030] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0031] Figure 5 This is a schematic diagram of the internal structure of this utility model.

[0032] The attached diagram lists the components represented by each number as follows:

[0033] 1. Support frame; 101. Homogenizer body; 102. Top plate; 103. Discharge pipe; 104. Feed pipe; 105. Rotary handle; 106. Ball valve; 107. Limiting plate; 108. Obstruction plate; 109. Limiting groove; 110. Limiting block; 2. Transmission mechanism; 201. Motor; 202. Drive shaft; 203. Gear; 204. Stirring blade; 205. Spiral conveyor rod; 206. Annular limiting groove; 207. Limiting rotating shaft; 208. Gear disc; 209. Limiting block two; 210. Limiting plate two; 211. Limiting block three; 212. Scraper; 213. Convex limiting block; 214. Convex limiting annular groove; 215. Gear two. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1-5As shown, this utility model is a homogenizing device for alloy materials used in home production, including a support frame 1. The top of the support frame 1 is fixedly connected to a homogenizer body 101. The top of the homogenizer body 101 is slidably connected to a top plate 102. The bottom of the homogenizer body 101 is fixedly connected to a discharge pipe 103. The outer wall of the homogenizer body 101 is fixedly connected to an inlet pipe 104. The inside of the homogenizer body 101 is equipped with a transmission mechanism 2. The transmission mechanism 2 includes a motor 201. The bottom output shaft of the motor 201 is fixedly connected to a transmission shaft 202 through a coupling. Several teeth 203 are fixedly connected to the outer wall of the end of the transmission shaft 202 near the motor 201. Several stirring blades 204 are fixedly connected to the outer wall of the transmission shaft 202.

[0036] A rotating handle 105 is rotatably connected to the outer wall of the feed pipe 104. A ball valve 106 is fixedly connected to the bottom of the rotating handle 105. The ball valve 106 is slidably connected to the feed pipe 104. Several limiting plates 107 are fixedly connected to the bottom of the homogenizer body 101.

[0037] The inner wall of the limiting plate 107 is slidably connected to the blocking plate 108. The inner wall of the left blocking plate 108 is provided with several limiting grooves 109, and the outer wall of the right blocking plate 108 is fixedly connected with several limiting blocks 110. The limiting grooves 109 and the limiting blocks 110 are slidably connected.

[0038] A spiral conveying rod 205 is fixedly connected to the bottom of the drive shaft 202, and an annular limiting groove 206 is provided on the inner wall of the top plate 102.

[0039] The inner wall of the annular limiting groove 206 is slidably connected to a limiting rotating shaft 207, and the outer wall of the limiting rotating shaft 207 is fixedly connected to a gear disk 208, which meshes with teeth 203.

[0040] Limiting rotating shaft 207 is fixedly connected to the outer wall of the end away from gear disk 208 by limiting block 209, and the outer wall of limiting block 209 is rotatably connected to limiting plate 210.

[0041] The outer wall of the limiting plate 210 is fixedly connected to several limiting blocks 211. The outer wall of the limiting block 211 is slidably connected to a scraper 212. The outer wall of the scraper 212 is fixedly connected to a convex limiting block 213.

[0042] The inner wall of the homogenizer body 101 is provided with a convex limiting ring groove 214, and the convex limiting block 213 is slidably connected to the convex limiting ring groove 214. The inner wall of the support frame 1 near the gear disk 208 is fixedly connected with a tooth 215, which meshes with the gear disk 208.

[0043] One specific application of this embodiment is:

[0044] When the equipment is needed, the material is fed into the homogenizer body 101 through the feed pipe 104. Turning the rotary handle 105 rotates the ball valve 106, controlling the discharge speed. Closing the ball valve 106 then starts the motor 201. The rotation of the motor 201 drives the drive shaft 202 to rotate. The rotating stirring blades 204 cut and break up the material inside the device, causing material that has sunk to the bottom to return to the upper layer for further mixing. The rotating teeth 203 drive the gear disc 208 to rotate. Since the other end of the gear disc 208 meshes with the second tooth 215, the gear disc 208 rotates around the annular limiting groove 206 while rotating on its own axis. Because the number of teeth on the gear disc 208 is greater than that on the second tooth 203, the gear... The rotation speed of disc 208 is slower than that of convex limit block 213 to achieve a differential speed effect. The rotation of gear disc 208 will drive limit plate 210 to rotate. Since limit block 3 211 is engaged with scraper 212, when limit plate 210 rotates, it will carry scraper 212 to move at a constant speed on the inner wall of homogenizer body 101, scraping off the material attached to the inner wall of homogenizer body 101 to prevent waste. After mixing is completed, it pulls the two end baffles 108 to allow the material to enter the discharge pipe 103. The rotation of drive shaft 202 will drive screw conveyor 205 to rotate, accelerating the discharge speed of the material. After the device is completed, since the drive shaft 202 and scraper 212 are connected by gears, the gears can be disengaged to disassemble the top plate 102, which is convenient for cleaning and maintenance of the whole device.

[0045] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A homogenizing device for alloy materials used in home furnishing production, comprising a support frame (1), characterized in that: The top of the support frame (1) is fixedly connected to the homogenizer body (101), the top of the homogenizer body (101) is slidably connected to the top of the homogenizer body (101), the bottom of the homogenizer body (101) is fixedly connected to the discharge pipe (103), the outer wall of the homogenizer body (101) is fixedly connected to the feed pipe (104), the inside of the homogenizer body (101) is provided with a transmission mechanism (2), the transmission mechanism (2) includes a motor (201), the bottom output shaft of the motor (201) is fixedly connected to a transmission shaft (202) through a coupling, a number of teeth (203) are fixedly connected to the outer wall of the end of the transmission shaft (202) near the motor (201), and a number of stirring blades (204) are fixedly connected to the outer wall of the transmission shaft (202).

2. The alloy material homogenizing equipment for home furnishing production according to claim 1, characterized in that, A rotating handle (105) is rotatably connected to the outer wall of the feed pipe (104). A ball valve (106) is fixedly connected to the bottom of the rotating handle (105). The ball valve (106) is slidably connected to the feed pipe (104). Several limiting plates (107) are fixedly connected to the bottom of the homogenizer body (101).

3. The alloy material homogenizing equipment for home furnishing production according to claim 2, characterized in that, The inner wall of the limiting plate (107) is slidably connected to the blocking plate (108). The inner wall of the blocking plate (108) on the left side is provided with several limiting grooves (109). The outer wall of the blocking plate (108) on the right side is fixedly connected with several limiting blocks (110). The limiting grooves (109) and the limiting blocks (110) are slidably connected.

4. The alloy material homogenizing equipment for home furnishing production according to claim 3, characterized in that, The bottom of the drive shaft (202) is fixedly connected to a spiral conveying rod (205), and the inner wall of the top plate (102) is provided with an annular limiting groove (206).

5. The alloy material homogenizing equipment for home furnishing production according to claim 4, characterized in that, The inner wall of the annular limiting groove (206) is slidably connected to a limiting rotating shaft (207), and the outer wall of the limiting rotating shaft (207) is fixedly connected to a gear disk (208), which meshes with teeth (203).

6. The alloy material homogenizing equipment for home furnishing production according to claim 5, characterized in that, The outer wall of the end of the limiting rotating shaft (207) away from the gear disk (208) is fixedly connected to the limiting block two (209), and the outer wall of the limiting block two (209) is rotatably connected to the limiting plate two (210).

7. The alloy material homogenizing equipment for home furnishing production according to claim 6, characterized in that, The outer wall of the limiting plate 2 (210) is fixedly connected to several limiting blocks 3 (211), the outer wall of the limiting block 3 (211) is slidably connected to a scraper (212), and the outer wall of the scraper (212) is fixedly connected to a convex limiting block (213).

8. The alloy material homogenizing equipment for home furnishing production according to claim 7, characterized in that, The inner wall of the homogenizer body (101) is provided with a convex limiting ring groove (214), and the convex limiting block (213) is slidably connected to the convex limiting ring groove (214). The inner wall of the support frame (1) near the gear disk (208) is fixedly connected with a tooth (215), and the tooth (215) meshes with the gear disk (208).