Ultraviolet-proof fabric production device

Abstract

The utility model relates to the technical field of fabric production, and discloses an ultraviolet-proof fabric production device which comprises a workbench, two first supporting plates are fixedly connected to the left side of the top of the workbench, two sliding grooves are formed in the outer walls of the first supporting plates, the inner walls of the sliding grooves are connected with stress blocks in a sliding mode, and the stress blocks are fixedly connected with the workbench. Two baffles are fixedly connected to the adjacent sides of the multiple stress blocks, a second supporting plate is fixedly connected to the adjacent sides of the two baffles, sliding rods are fixedly connected to the bottoms of the stress blocks, springs are fixedly connected to the outer walls of the sliding rods, and a hopper is fixedly connected to the top of the first supporting plate. And a coating opening is formed in the bottom of the hopper. According to the utility model, the brake motor drives the two extrusion wheels to rotate, the fabric is extruded while the fabric conveying is not influenced, and redundant paint adsorbed by the fabric is extruded out, so that the paint is uniformly covered on the surface of the fabric, and the condition of non-uniform coating is avoided.

Description

Technical Field

[0001] This utility model relates to the field of fabric production technology, and in particular to a device for producing UV-resistant fabrics. Background Technology

[0002] The UV-protective fabric production equipment includes a fabric conveying system and a coating storage device. The fabric is smoothly transported into the coating area via the conveying system. The coating storage and supply system delivers the UV-protective coating to the coating equipment. The coating equipment applies the coating to the fabric surface using spray guns and rollers. Afterward, the fabric enters the drying and curing system. Under suitable temperature and time, the coating adheres firmly to the fabric, forming an effective UV-protective coating, thereby producing a fabric with UV protection function.

[0003] A search revealed Chinese Patent Publication No. CN219099580U, which discloses a production apparatus for preparing UV-resistant textile fabrics. The apparatus includes a machine base and a connecting plate, with the connecting plate located on one side of the machine base. A cleaning mechanism is located in the center of the connecting plate. The cleaning mechanism includes a collector, a fixing block, a slider, a ball remover, a groove, and a protrusion. The fixing block is installed in the center of the connecting plate, and grooves are formed on both sides of the fixing block. Two sets of protrusions are slidably connected to the inner side of each groove. Slider 1 and slider 2 are respectively fixedly installed on one side of each set of protrusions. This UV-resistant fabric... The production apparatus for preparing ultraviolet-resistant textile fabrics includes two de-ballers, De-baller 1 and De-baller 2, which together clean both surfaces of the textile fabric. During cleaning, an air pump operates, and the debris removed from the inside of De-ballers 1 and De-baller 2 is sucked up through a connecting pipe and a suction pipe. The debris then enters a collection box through the connecting pipe and suction pipe for unified processing. However, in actual use, because the position of the coating port is fixed, the apparatus cannot closely adhere to the surface of the fabric when processing fabrics of different thicknesses. This results in uneven coating application, affecting the fabric's UV protection effect. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a UV-resistant fabric production device, which aims to improve the problem of uneven UV-resistant coating caused by the inability to adjust the coating nozzle according to the thickness of the fabric in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a UV-resistant fabric production device, comprising a workbench, two support plates fixedly connected to the top left side of the workbench, two sliding grooves formed on the outer wall of the support plates, force-bearing blocks slidably connected to the inner wall of the sliding grooves, two baffles fixedly connected to adjacent sides of the force-bearing blocks, support plates fixedly connected to adjacent sides of the two baffles, a sliding rod fixedly connected to the bottom of the force-bearing blocks, a spring fixedly connected to the outer wall of the sliding rod, a hopper fixedly connected to the top of the support plates, a coating inlet formed at the bottom of the hopper, and a drying mechanism provided on the top left side of the workbench.

[0006] The above technical solution involves two support plates connected to the top left side of the workbench, with two grooves on their outer walls to allow the force-bearing blocks connected to the inner walls to slide up and down. Two baffles are connected to adjacent sides of the multiple force-bearing blocks, and the two baffles are fixed to the front and rear ends of the support plate to prevent excess paint from flowing to both sides. A sliding rod is connected to the bottom of the force-bearing blocks, and the sliding rod can extend and retract up and down. A spring connected to the outer wall assists in the extension and retraction of the sliding rod. At the top of the support plate, a hopper for storing paint is connected, and a paint outlet is opened at the bottom of the hopper so that the paint can flow out accurately, and the paint outlet fits snugly against the support plate.

[0007] As a further description of the above technical solution:

[0008] The drying mechanism includes a drying shell, which is fixedly connected to the top left side of the workbench. A feeding chute is provided on the left side of the drying shell, and a discharging chute is provided on the top right side of the drying shell. Multiple air outlets are provided on the bottom left side of the drying shell. Multiple rollers are rotatably connected to the inner wall of the drying shell. A hot air blower is fixedly connected to the top left side of the drying shell, and two air pipes are fixedly connected to the left side of the hot air blower.

[0009] The above technical solution involves: a drying shell being stably connected to the top left side of the workbench; a feeding chute on the left side of the outer wall and a corresponding discharge chute on the right side for easy fabric output after drying; multiple air vents on the bottom left side of the drying shell to transport excess air to the outside during the drying process; multiple rollers rotatably connected to the inner wall of the drying shell to support the movement of the fabric during the drying process and ensure smooth fabric transfer to prevent wrinkles; a hot air blower connected to the top of the drying shell as the power output for the drying operation; and two air pipes connected to the left side that penetrate the outer wall of the drying shell to deliver hot air generated by the hot air blower into the interior of the drying shell.

[0010] As a further description of the above technical solution:

[0011] A fixing block is fixedly connected to the top of the drying shell, and multiple limiting blocks are fixedly connected to the top right side of the drying shell.

[0012] The above technical solution involves fixing the top of the fixed housing to the brake motor to fix its position, and using the limiting block to fix the position of the air pipe.

[0013] As a further description of the above technical solution:

[0014] A receiving tray is fixedly connected to the bottom of the support plate, and a Y-shaped frame is fixedly connected to the top left side of the support plate.

[0015] The above technical solution involves: a receiving tray to catch excess paint leaking from the upper hopper, and a Y-shaped frame to fix the hopper to the support plate.

[0016] As a further description of the above technical solution:

[0017] A brake motor is fixedly connected to the top front side of the workbench, and a gear is fixedly connected to the output end of the brake motor.

[0018] The above technical solution involves fixing the brake motor on the workbench, with gear two connected to its output end meshing with gear one.

[0019] As a further description of the above technical solution:

[0020] Two connecting blocks are fixedly connected to the top of the workbench, and guide wheels are rotatably connected to adjacent sides of the two connecting blocks.

[0021] The above technical solution involves fixing the connecting block to the top of the workbench and rotatably connecting it to a guide wheel. The guide wheel is used to guide the fabric into the feeding trough for drying.

[0022] As a further description of the above technical solution:

[0023] The bottom of the workbench is fixedly connected to multiple support legs, and the bottom of each of the multiple support legs is fixedly connected to an anti-slip pad.

[0024] The above technical solution uses a support leg to support the weight of the device, and an anti-slip pad connected below to prevent the device from shifting during operation.

[0025] As a further description of the above technical solution:

[0026] Two extrusion rollers are rotatably connected to the left side of the support plate 1. The front side of the extrusion rollers penetrates the outer wall of the front support plate 1 and is fixedly connected to a gear 1.

[0027] With the above technical solution: two extrusion wheels are rotatably connected to the left side of the support plate, and their front ends pass through the support plate and are connected to the corresponding gear.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, the UV-resistant coating in the hopper flows from the coating outlet to the fabric surface. The fabric is continuously conveyed to the right and enters the gap between the two extrusion rollers. The brake motor drives the two extrusion rollers to rotate, and extrudes the fabric without affecting the fabric conveying. The extrusion rollers squeeze out the excess coating adsorbed on the fabric and make it evenly cover the fabric surface, avoiding uneven coating.

[0030] 2. In this utility model, after the fabric is coated, it enters the drying shell through the feeding trough and is wrapped around the rollers to increase the drying area and make the fabric tighter to prevent wrinkles. Hot air is delivered into the shell through the air pipe to dry the fabric on the rollers and maintain the high temperature inside the drying shell. After drying, the fabric is output from the discharge trough to complete the drying operation. In addition, the fabric can be shaped to make the surface of the fabric smoother. Attached Figure Description

[0031] Figure 1 This is a three-dimensional schematic diagram of a UV-resistant fabric production device proposed in this utility model.

[0032] Figure 2 This is a front view of a UV-resistant fabric production device proposed in this utility model;

[0033] Figure 3 This is a cross-sectional view of the hopper structure of a UV-resistant fabric production device proposed in this utility model;

[0034] Figure 4 This is a split view of the support plate structure of the UV-resistant fabric production device proposed in this utility model;

[0035] Figure 5 This is a cross-sectional view of the drying mechanism of a UV-resistant fabric production device proposed in this utility model.

[0036] Legend:

[0037] 1. Workbench; 2. Drying mechanism; 201. Drying shell; 202. Feed chute; 203. Discharge chute; 204. Air outlet; 205. Hot air blower; 206. Air pipe; 207. Roller; 3. Support plate one; 4. Slide groove; 5. Extrusion roller; 6. Gear one; 7. Support plate two; 8. Force-bearing block; 9. Hopper; 10. Paint outlet; 11. Baffle; 12. Y-shaped frame; 13. Spring; 14. Sliding rod; 15. Fixing block; 16. Limiting block; 17. Support leg; 18. Anti-slip pad; 19. Brake motor; 20. Gear two; 21. Connecting block; 22. Guide wheel; 23. Receiving tray. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1 , Figure 3 and Figure 4 An embodiment of this utility model provides a UV-resistant fabric production device, comprising a workbench 1, characterized in that: two support plates 3 are fixedly connected to the top left side of the workbench 1, two sliding grooves 4 are opened on the outer wall of the support plates 3, force blocks 8 are slidably connected to the inner wall of the sliding grooves 4, two baffles 11 are fixedly connected to the adjacent side of the multiple force blocks 8, support plates 7 are fixedly connected to the adjacent side of the two baffles 11, a sliding rod 14 is fixedly connected to the bottom of the force blocks 8, a spring 13 is fixedly connected to the outer wall of the sliding rod 14, a hopper 9 is fixedly connected to the top of the support plates 3, a paint outlet 10 is opened at the bottom of the hopper 9, and a drying mechanism 2 is provided on the top left side of the workbench 1;

[0040] Specifically, the top of the workbench 1 is connected to two support plates 3, which provide support for the installation of subsequent components. Two sliding grooves 4 are opened on the outer wall of the support plates 3, allowing the force blocks 8 to slide up and down. Two baffles 11 are connected to the adjacent sides of multiple force blocks 8. The adjacent sides of the two baffles 11 are connected to the support plate 7, allowing the support plate 7 to slide up and down by relying on the force blocks 8 connected on both sides. A sliding rod 14 is connected to the bottom of the force blocks 8. The sliding rod 14 itself can extend and retract. The spring 13 connected to the outer wall can apply an upward thrust to the support plate 7 during operation. The hopper 9 is connected to the top of the support plate 3 and is used to store the raw materials of the UV-resistant coating. A coating port 10 is opened at the bottom of the hopper 9, through which the coating in the hopper 9 can be evenly applied to the fabric.

[0041] Reference Figure 1 , Figure 2 and Figure 5 The drying mechanism 2 includes a drying shell 201, which is fixedly connected to the top left side of the workbench 1. A feeding chute 202 is provided on the left side of the drying shell 201, a discharging chute 203 is provided on the top right side of the drying shell 201, and multiple air outlets 204 are provided on the bottom left side of the drying shell 201. Multiple rollers 207 are rotatably connected to the inner wall of the drying shell 201. A hot air blower 205 is fixedly connected to the top left side of the drying shell 201, and two air pipes 206 are fixedly connected to the left side of the hot air blower 205.

[0042] Specifically, the drying shell 201 is connected to the top left side of the workbench 1. A feeding trough 202 is carefully opened on the left side. The size of the feeding trough 202 is consistent with the fabric to be processed, ensuring that the UV-protective fabric to be dried can smoothly enter the drying shell 201. The discharge trough 203 allows the dried fabric to be output in an orderly manner, which is convenient for subsequent processing. Multiple air outlets 204 are opened on the bottom left side of the drying shell 201. During the drying process, the air outlets 204 can transport excess hot air to the outside, so that there is a continuous hot air inside for drying. Multiple rollers 207 are connected to the inner wall of the drying shell 201, which can effectively support the movement of the fabric during the drying process, ensure the stability of the fabric during the transmission process, and prevent the fabric from being stretched and wrinkled. The hot air blower 205 can generate hot airflow, and then the hot air generated by the hot air blower 205 is transported to the inside of the drying shell 201 through the air pipe 206 to realize the control of the drying process, ensuring that the UV-protective fabric can achieve a good drying effect during the drying process, and ensuring that the various properties of the fabric are not damaged.

[0043] Reference Figure 1 , Figure 2 and Figure 3 A fixing block 15 is fixedly connected to the top of the drying shell 201, and multiple limiting blocks 16 are fixedly connected to the top right side of the drying shell 201. A receiving tray 23 is fixedly connected to the bottom of the support plate 3, and a Y-shaped frame 12 is fixedly connected to the top left side of the support plate 3. A brake motor 19 is fixedly connected to the top front side of the workbench 1, and a gear 20 is fixedly connected to the output end of the brake motor 19.

[0044] Specifically, the drying shell 201 is connected to a fixing block 15, which is used to fix the position of the brake motor 19. The limiting block 16 is used to limit the position of the air pipe 206 to prevent displacement. The bottom of the support plate 3 is connected to a receiving tray 23, which can be used to collect a small amount of paint that leaks out during the production process. The top left side of the support plate 3 is fixedly connected to a Y-shaped frame 12, which is used to fix the hopper 9 to the top of the support plate 3. The output end of the brake motor 19 is fixedly connected to a gear 20. The gear 20 can drive the extrusion wheel 5 connected to the gear 6 through the drive of the brake motor 19.

[0045] Reference Figure 1 , Figure 2 and Figure 4 Two connecting blocks 21 are fixedly connected to the top of the workbench 1. Guide wheels 22 are rotatably connected to the adjacent side of the two connecting blocks 21. Multiple support legs 17 are fixedly connected to the bottom of the workbench 1. Anti-slip pads 18 are fixedly connected to the bottom of the multiple support legs 17. Two extrusion wheels 5 are rotatably connected to the left side of the support plate 3. The front side of the extrusion wheel 5 penetrates the outer wall of the front support plate 3 and is fixedly connected to a gear 6.

[0046] Specifically, the top of the workbench 1 is connected to two connecting blocks 21, and a guide wheel 22 is rotatably connected to the adjacent side of each block. The guide wheel 22 guides the fabric to the drying mechanism 2 after the fabric is coated, preventing the fabric from shifting. To ensure the stability of the device, the bottom of the workbench 1 is connected to multiple support legs 17. The bottom of each support leg 17 is connected to an anti-slip pad 18, which increases the friction between the support leg 17 and the ground and prevents the device from sliding during operation. The left side of the support plate 3 is rotatably connected to two extrusion wheels 5. The extrusion wheels 5 extrude the fabric during the fabric production process and help the coating to be evenly distributed. The front side of the extrusion wheel 5 penetrates the outer wall of the front support plate 3 and is fixedly connected to a gear 6. The gear 6 meshes with the gear 20, so that the brake motor 19 drives the extrusion wheel 5 to rotate synchronously and extrude the fabric.

[0047] Working principle: First, press the support plate 2 7 downwards. Pass the fabric that needs to be treated with UV protection through the gap between the hopper 9 and the support plate 2 7. Then, release the support plate 2 7. At this time, the spring 13 connected to the outer wall of the sliding rod 14 applies a pushing force to the sliding rod 14, causing the sliding rod 14 to push the support plate 2 7 upwards. At this time, the top of the support plate 2 7 contacts the fabric, while the top of the fabric contacts the bottom of the hopper 9, creating a clamping effect on the fabric. Moreover, because the spring 13 has elasticity, it will make the fabric clamped more tightly by the hopper 9 and the support plate 2 7 without damaging the fabric, preventing a large amount of paint leakage. At this time, the UV protection paint in the hopper 9 flows to the surface of the fabric through the paint port 10. The fabric continues to be conveyed to the right and enters the gap between the two extrusion rollers 5. The brake motor 19 drives the two extrusion rollers 5 to rotate, which squeezes the fabric without affecting the fabric conveying, squeezing out the excess paint absorbed by the fabric, so that the paint is evenly covered on the surface of the fabric.

[0048] Furthermore, after the fabric is coated, it enters the interior of the drying shell 201 through the feed chute 202, and then wraps around the surface of multiple rollers 207. This increases the drying surface area and makes the fabric stretch more tightly, avoiding wrinkles. Then, the hot air blower 205 at the top starts working, and the air pipe 206 connected to it delivers hot air into the interior of the drying shell 201 to dry the fabric wrapped around the surface of the rollers 207. The hot air that first enters the drying shell 201 will gradually decrease in temperature and then be squeezed by the hot air that enters later, and released from the air outlet 204, so that the interior of the drying shell 201 can maintain a high temperature. After drying, the fabric will be output from the discharge chute 203. While completing the drying process, the fabric can also be shaped to make its surface smoother.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A UV-resistant fabric production apparatus, comprising a workbench (1), characterized in that: Two support plates (3) are fixedly connected to the top left side of the workbench (1). Two sliding grooves (4) are opened on the outer wall of the support plate (3). A force-bearing block (8) is slidably connected to the inner wall of the sliding groove (4). Two baffles (11) are fixedly connected to the adjacent side of the multiple force-bearing blocks (8). A support plate (7) is fixedly connected to the adjacent side of the two baffles (11). A sliding rod (14) is fixedly connected to the bottom of the force-bearing block (8). A spring (13) is fixedly connected to the outer wall of the sliding rod (14). A hopper (9) is fixedly connected to the top of the support plate (3). A paint outlet (10) is opened at the bottom of the hopper (9). A drying mechanism (2) is provided on the top left side of the workbench (1).

2. The UV-resistant fabric production apparatus according to claim 1, characterized in that: The drying mechanism (2) includes a drying shell (201), which is fixedly connected to the top left side of the workbench (1). A feeding trough (202) is provided on the left side of the drying shell (201), and a discharge trough (203) is provided on the top right side of the drying shell (201). Multiple air outlets (204) are provided on the bottom left side of the drying shell (201). Multiple rollers (207) are rotatably connected to the inner wall of the drying shell (201). A hot air blower (205) is fixedly connected to the top left side of the drying shell (201), and two air pipes (206) are fixedly connected to the left side of the hot air blower (205).

3. The UV-resistant fabric production apparatus according to claim 2, characterized in that: A fixing block (15) is fixedly connected to the top of the drying shell (201), and a plurality of limiting blocks (16) are fixedly connected to the top right side of the drying shell (201).

4. The UV-resistant fabric production apparatus according to claim 1, characterized in that: The bottom of the support plate (3) is fixedly connected to a receiving tray (23), and the top left side of the support plate (3) is fixedly connected to a Y-shaped frame (12).

5. The UV-resistant fabric production apparatus according to claim 1, characterized in that: A brake motor (19) is fixedly connected to the top front side of the workbench (1), and a gear (20) is fixedly connected to the output end of the brake motor (19).

6. The UV-resistant fabric production apparatus according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to two connecting blocks (21), and guide wheels (22) are rotatably connected to the adjacent sides of the two connecting blocks (21).

7. The UV-resistant fabric production apparatus according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a plurality of support legs (17), and the bottom of each of the plurality of support legs (17) is fixedly connected to an anti-slip pad (18).

8. The UV-resistant fabric production apparatus according to claim 1, characterized in that: Two extrusion wheels (5) are rotatably connected to the left side of the support plate (3). The front side of the extrusion wheel (5) penetrates the outer wall of the front support plate (3) and is fixedly connected to a gear (6).

Images