Anti-blocking integral air brick

By setting an air inlet channel, a hollow steel disc with inclined baffles and vents inside the permeable brick core, the problem of easy clogging of the permeable brick in the ladle is solved, achieving an anti-clogging effect and ensuring uniformity of molten steel and temperature.

CN223642770UActive Publication Date: 2025-12-09HENAN LONG REFRACTORY CO LTD
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Patent Information

Application Number
CN202520256905.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-09
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

The existing steel ladle permeable bricks lack a reliable anti-clogging structure, which makes the air inlet pipe easy to be corroded and blocked by molten steel, affecting the passage of gas.

Method used

An air intake channel and a hollow steel disc are set inside the breathable brick core. An inclined baffle and a vent are welded inside the hollow steel disc. The inclined baffle blocks blockages, the vent keeps the airflow unobstructed, and the circular baffle prevents air blockage.

Benefits of technology

It effectively prevents the air inlet pipe of the permeable brick from becoming blocked, ensuring smooth gas flow and guaranteeing the uniformity of molten steel and temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking integral air brick which comprises an air brick core and a seating brick sleeved on the periphery of the air brick core, the seating brick is arranged on the periphery of the air brick core, and a fireproof coating is filled between the seating brick and the air brick core. According to the utility model, the air inlet channels, the hollow steel disc, the vent pipe, the inclined baffle plate, the vent nozzle, the air hole, the circular baffle plate, the I-shaped seat and the connecting block are adopted, the two air inlet channels penetrating through the hollow steel disc are formed in the air brick core, and the circular baffle plate is rotationally connected to the top surface of the air brick core by adopting the I-shaped seat and the connecting block corresponding to the air inlet channels; gas enters the hollow steel disc at the bottom of the air brick core through the vent pipe and then is introduced into the two air inlet channels through the air holes in a split-flow mode, the circular blocking pieces are jacked up along with the increase of the internal air pressure of the air inlet channels, normal air inlet can still be kept after any air inlet channel is blocked through the arrangement of the two air inlet channels, and the service life of the air brick is prolonged. And the aim of preventing blockage of air intake of the furnace body is fulfilled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a breathable brick technical field especially relates to a prevent blocking type whole breathable brick. BACKGROUND

[0002] The molten steel is refined and is ventilated by the breathable brick and is ventilated to carry out gas stirring, thereby reaches the purpose of further uniform molten steel composition and temperature.

[0003] Through the search, the disclosure no. CN205528889U discloses a ladle breathable brick, comprising: outer body, core, breathable pipe and iron skin lining;The iron skin lining is covered on the core and is placed in the outer body;A plurality of air gaps are arranged in the core vertically;The port of the breathable pipe is communicated with the air gap through the air chamber at the bottom of the core;The air gap is provided with a cyclone vane.

[0004] In the above scheme, since the ladle breathable brick does not set up reliable anti-blocking structure, with the molten steel erosion breathable brick, the inlet pipe will be exposed, sometimes will be blocked, affect the air inlet.

[0005] Therefore, a prevent blocking type whole breathable brick is provided, which has the advantages of good anti-blocking effect, thereby solving the problems in the above background art. UTILITY MODEL CONTENTS

[0006] The utility model discloses a prevent blocking type whole breathable brick to solve the shortcoming in the prior art.

[0007] In order to achieve the above object, the utility model adopts the following technical scheme: a prevent blocking type whole breathable brick, including breathable brick core and the seat brick of peripheral set installation, the outer periphery of breathable brick core is provided with seat brick, and the seat brick is filled with refractory coating between the breathable brick core, the bottom of hollow steel disc is communicated with the breathable pipe, the bottom of the breathable pipe extends to the outside of seat brick, two air inlet channels are arranged in the breathable brick core, and the two air inlet channels are communicated with the hollow steel disc, two inclined baffles are welded in the hollow steel disc, and a plurality of breathable nozzles are arranged on the upper part of the opposite surface of the two inclined baffles.

[0008] As a further description of the above technical scheme: two inclined baffles are symmetrical about the vertical center line of the hollow steel disc, and the two inclined baffles are distributed on the left and right sides of the breathable pipe.

[0009] As a further description of the above technical scheme: the top surface of the hollow steel disc is provided with two air holes, and the two air holes correspond to the two air inlet channels.

[0010] As a further description of the above technical solution: the upper surface of the inclined baffle is provided with a number of through holes, and the number of through holes corresponds one-to-one with a number of vents.

[0011] As a further description of the above technical solution: a round rod is provided in the middle of the I-shaped base, and a connecting hole is opened on the surface of the connecting block corresponding to the round rod.

[0012] As a further description of the above technical solution: the end of the breathable brick core with the circular baffle extends to the top of the base brick.

[0013] This utility model has the following beneficial effects:

[0014] This invention employs an air intake channel, a hollow steel disc, a vent pipe, an inclined baffle, a vent nozzle, air holes, a circular baffle, an I-shaped base, and a connecting block. Two air intake channels, penetrating the hollow steel disc, are opened within the vent brick core. A circular baffle is rotatably connected to the corresponding air intake channel on the top surface of the vent brick core using an I-shaped base and connecting block. When air is intakeed, the gas enters the hollow steel disc at the bottom of the vent brick core through the vent pipe, and then is diverted into the two air intake channels through the air holes. As the internal air pressure of the air intake channel increases, the circular baffle is lifted. The two air intake channels ensure normal air intake even if one is blocked, achieving the purpose of preventing blockage of the furnace air intake. The inclined baffle and vent nozzle within the hollow steel disc prevent blockages from entering the disc, while the vent nozzle located above the inclined baffle ensures unobstructed airflow, further guaranteeing the anti-blockage effect. Attached Figure Description

[0015] Fig. 1 This is a structural schematic diagram of an anti-clogging integral breathable brick according to the present invention;

[0016] Fig. 2 This is a top view of the hollow steel disc of an anti-clogging integral breathable brick according to this utility model;

[0017] Fig. 3 This is a schematic diagram of the permeable brick core structure of an anti-clogging integral permeable brick according to this utility model.

[0018] Legend:

[0019] 1. Breathable brick core; 2. Base brick; 3. Air inlet channel; 4. Refractory coating; 5. Hollow steel disc; 6. Ventilation pipe; 7. Inclined baffle; 8. Ventilation nozzle; 9. Air hole; 10. Circular baffle; 11. I-shaped base; 12. Connecting block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] According to an embodiment of the present invention, an anti-clogging integral breathable brick is provided.

[0022] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figs. 1-3 As shown, an anti-clogging integral permeable brick according to an embodiment of the present invention includes a permeable brick core 1 and a seat brick 2 installed around it. The seat brick 2 is arranged around the permeable brick core 1, and refractory coating 4 is filled between the seat brick 2 and the permeable brick core 1. A hollow steel disc 5 is embedded in the bottom of the permeable brick core 1, and a venting pipe 6 is connected to the bottom of the hollow steel disc 5. The bottom of the venting pipe 6 extends to the outside of the seat brick 2. Two air inlet channels 3 are opened inside the permeable brick core 1, and both air inlet channels 3 are connected to the hollow steel disc 5. Two inclined baffles are welded inside the hollow steel disc 5. Plate 7, and several vents 8 are arranged side by side on the upper part of the two inclined baffles 7. The top surface of the ventilated brick core 1 is fixed with an I-shaped seat 11, and a connecting block 12 is installed on the I-shaped seat 11. A circular baffle 10 is welded on the connecting block 12 corresponding to the air inlet channel 3. The vent pipe 6 is connected to an external gas storage device. Argon gas can be used to prevent the molten steel in the furnace from being oxidized and contaminated. In order to facilitate the installation of the ventilated brick core 1, a conical cavity is opened inside the seat brick 2. After the ventilated brick core 1 is installed into the conical cavity, the bottom of the ventilated brick core 1 is sealed with refractory material.

[0023] In one embodiment, the two inclined baffles 7 are symmetrical about the vertical centerline of the hollow steel disc 5, and the two inclined baffles 7 are distributed on the left and right sides of the vent pipe 6. By setting the two inclined baffles 7, the blockages entering through the two air intake channels 3 can be blocked.

[0024] In one embodiment, the top surface of the hollow steel disc 5 has two air holes 9, and the two air holes 9 correspond one-to-one with the two air inlet channels 3. The air holes 9 are provided to keep the hollow steel disc 5 connected to the two air inlet channels 3.

[0025] In one embodiment, the upper surface of the inclined baffle 7 is provided with a number of through holes, and the number of through holes corresponds one-to-one with a number of vents 8. By setting the inclined baffle 7, a small amount of blockage material can be prevented from entering the vent pipe 6 and causing blockage. By setting the number of vents 8, the smoothness of air intake can be maintained when a small amount of blockage material enters the vent pipe 6.

[0026] In one embodiment, a round rod is provided in the middle of the I-shaped base 11, and a connecting hole is provided on the surface of the connecting block 12 corresponding to the round rod. The round rod is inserted into the connecting hole of the connecting block 12, so that the circular baffle 10 can be rotated so that it can be automatically opened during the air intake stage to facilitate air intake.

[0027] In one embodiment, the end of the permeable brick core 1 with the circular baffle 10 extends to the top of the seat brick 2. By the part of the permeable brick core 1 protruding from the seat brick 2, the height of the two air intake channels 3 is higher than that of the seat brick 2, thereby preventing impurities or other blockages from entering the air intake channels 3 to a certain extent, and protecting the circular baffle 10 from corrosion by molten steel.

[0028] Working principle:

[0029] In use, two air inlet channels 3 are opened inside the permeable brick core 1, penetrating the hollow steel disc 5. A circular baffle 10 is rotatably connected to the air inlet channel 3 on the top surface of the permeable brick core 1 using an I-shaped base 11 and a connecting block 12. When air is introduced, the gas enters the hollow steel disc 5 at the bottom of the permeable brick core 1 through the vent pipe 6, and then is introduced into the two air inlet channels 3 through the air hole 9. As the air pressure inside the air inlet channel 3 increases, the circular baffle 10 is lifted up, realizing the air intake of the furnace body. When one air inlet channel 3 is blocked, the other air inlet channel 3 can maintain normal air intake, achieving the purpose of preventing blockage of the furnace body air intake. By setting an inclined baffle 7 and a vent 8 inside the hollow steel disc 5, the inclined baffle 7 can block the blockage entering the hollow steel disc 5, while the vent 8 located above the inclined baffle 7 keeps the gas flowing smoothly, further ensuring the anti-blockage effect.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A type of anti-clogging integral permeable brick, comprising a permeable brick core (1) and a seat brick (2) sleeved around its periphery, characterized in that: The permeable brick core (1) is surrounded by a base brick (2), and the space between the base brick (2) and the permeable brick core (1) is filled with refractory coating (4). A hollow steel disc (5) is embedded at the bottom of the permeable brick core (1), and the bottom of the hollow steel disc (5) is connected to a vent pipe (6). The bottom of the vent pipe (6) extends to the outside of the base brick (2). Two air inlet channels (3) are opened inside the permeable brick core (1), and the two air inlets... The channels (3) are all connected to the hollow steel disc (5). The hollow steel disc (5) has two inclined baffles (7) welded inside, and several air vents (8) are arranged side by side on the upper part of the two inclined baffles (7). The top surface of the breathable brick core (1) is fixed with an I-shaped seat (11), and a connecting block (12) is sleeved on the I-shaped seat (11). A circular baffle (10) is welded on the connecting block (12) corresponding to the air inlet channel (3).

2. The anti-clogging integral permeable brick according to claim 1, characterized in that: The two inclined baffles (7) are symmetrical about the vertical center line of the hollow steel disc (5), and the two inclined baffles (7) are distributed on the left and right sides of the vent pipe (6).

3. The anti-clogging integral permeable brick according to claim 1, characterized in that: The top surface of the hollow steel disc (5) has two air holes (9), and the two air holes (9) correspond one-to-one with the two air inlet channels (3).

4. The anti-clogging integral permeable brick according to claim 1, characterized in that: The upper surface of the inclined baffle (7) is provided with several through holes, and the several through holes correspond one-to-one with several vents (8).

5. The anti-clogging integral permeable brick according to claim 1, characterized in that: A round rod is provided in the middle of the I-shaped base (11), and a connecting hole is provided on the surface of the connecting block (12) corresponding to the round rod.

6. The anti-clogging integral permeable brick according to claim 1, characterized in that: The breathable brick core (1) has a circular baffle (10) at one end that extends to the top of the seat brick (2).

Citation Information

Patent Citations

  • Steel ladle air brick

    CN205528889U