Stamping device for photovoltaic support profile machining
By introducing a collection box and an automatic clamping structure into the stamping device for photovoltaic bracket processing, the problem of fragment collection and fixation was solved, achieving effective material protection and improved processing efficiency.
Patent Information
- Application Number
- CN202423207680.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing photovoltaic bracket processing stamping equipment lacks a fragment collection function, resulting in material waste and increased processing costs.
A stamping device with a collection box was designed. It automatically collects photovoltaic bracket fragments through a pneumatic cylinder and a rotating plate structure, and automatically clamps and fixes the photovoltaic bracket through a clamping plate and a drive motor. It also performs punching operations in conjunction with a pneumatic cylinder and a stamping drill bit.
It enables the automatic collection of photovoltaic bracket fragments, preventing corrosion and improving the sealing and protection of the device. The automatic clamping function also improves the convenience and efficiency of processing.
Smart Images
Figure CN223642815U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of photovoltaic bracket processing equipment, specifically a stamping device for processing photovoltaic bracket profiles. Background Technology
[0002] Photovoltaic brackets are special brackets designed for placing, installing, and fixing solar panels in a solar photovoltaic power generation system. Photovoltaic brackets are generally divided into different types such as fixed brackets and tracking brackets to meet different application scenarios and needs.
[0003] When processing photovoltaic brackets, operators often use stamping devices to punch holes in the brackets. While existing stamping devices can perform basic punching functions, they generally lack the ability to collect fragments of the photovoltaic brackets, resulting in material waste and increasing the processing cost. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to address the above-mentioned problems. This invention provides a stamping device for processing photovoltaic bracket profiles, which has the advantage of providing sealed protection for the collection box.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stamping device for processing photovoltaic bracket profiles, comprising a rectangular box, a collection box movably connected to the bottom of the inner cavity of the rectangular box, a handle fixedly connected to the front of the collection box, a first pneumatic cylinder fixedly connected to the top of the inner cavity of the rectangular box, a connecting block fixedly connected to the right side of the first pneumatic cylinder, the top of the connecting block movably connected to the top of the inner cavity of the rectangular box, a rotating plate movably connected to the inner surface of the connecting block, a round shaft movably sleeved inside the rotating plate, the top of the round shaft fixedly connected to the top of the inner cavity of the rectangular box, a round rod movably connected to the inner surface of the other end of the rotating plate, a baffle fixedly connected to the top of the round rod, and the outer surface of the baffle movably connected to the inner surface of the top of the rectangular box.
[0006] As a preferred technical solution of this utility model, a U-shaped bracket is fixedly connected to the top of the rectangular box, a second pneumatic cylinder is fixedly connected to the top of the U-shaped bracket, and the bottom of the second pneumatic cylinder passes through the U-shaped bracket and extends into the interior of the U-shaped bracket and is fixedly connected to a punching drill bit.
[0007] As a preferred technical solution of this utility model, the top of the U-shaped bracket is fixedly connected to a drive motor located on the left side of the second pneumatic cylinder, and the other end of the output shaft of the drive motor is fixedly sleeved with a rotating shaft. The bottom of the rotating shaft passes through the U-shaped bracket and extends to the bottom of the U-shaped bracket and is fixedly sleeved with a rotating block. The top of the rotating block is movably connected to the top of the inner cavity of the U-shaped bracket.
[0008] As a preferred embodiment of this utility model, a connecting rod is hinged to both the front and rear sides of the bottom of the rotating block, and a clamping plate is hinged to the other end of the connecting rod. There are two clamping plates, and the bottom of both clamping plates is movably connected to the top of the rectangular box.
[0009] As a preferred technical solution of this utility model, the top of the rectangular box is provided with a sliding groove located directly below the clamping plate. There are two sliding grooves, and the inner surfaces of the two sliding grooves are movably connected to limit blocks. The top of the limit blocks is fixedly connected to the bottom of the clamping plate.
[0010] As a preferred embodiment of this utility model, the number of limiting blocks is two, the two limiting blocks are the same size, and the two limiting blocks are symmetrical about the center of the rectangular box.
[0011] As a preferred embodiment of this utility model, the handle is made of steel and the outer surface of the handle is rough.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting a first pneumatic cylinder, a connecting block, a rotating plate, a round rod, and a baffle, when the first pneumatic cylinder is running, will drive the connecting block to move to the left, which in turn causes the rotating plate to rotate around the round shaft as the axis, driving the round rod to move to the right, thereby causing the baffle to move to the right to seal the top of the rectangular box, preventing external moisture from entering the collection box and causing corrosion to the collected photovoltaic bracket fragments, thus improving the sealing and protection of the device.
[0014] 2. This utility model, by setting up a drive motor, a rotating shaft, a rotating block, connecting rods, and clamping plates, will cause the rotating shaft to rotate when the drive motor is running, which in turn causes the two connecting rods to rotate and drive the two clamping plates to move towards each other, thereby achieving the purpose of automatically clamping and fixing the photovoltaic bracket, solving the problem of relying on manual fixing of the photovoltaic bracket, and improving the convenience of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0017] Figure 3 This is a cross-sectional view of the rectangular box of this utility model;
[0018] Figure 4 This is a cross-sectional view of the slide groove of this utility model;
[0019] Figure 5 This is a cross-sectional view of the connecting rod of this utility model.
[0020] In the diagram: 1. Rectangular box; 2. Collection box; 3. Handle; 4. First pneumatic cylinder; 5. Connecting block; 6. Rotating plate; 7. Round shaft; 8. Round rod; 9. Baffle; 10. U-shaped bracket; 11. Second pneumatic cylinder; 12. Stamping drill bit; 13. Drive motor; 14. Rotating shaft; 15. Rotating block; 16. Connecting rod; 17. Clamping plate; 18. Slide groove; 19. Limiting block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, this utility model provides a stamping device for processing photovoltaic bracket profiles, including a rectangular box 1. A collection box 2 is movably connected to the bottom of the inner cavity of the rectangular box 1. A handle 3 is fixedly connected to the front of the collection box 2. A first air cylinder 4 is fixedly connected to the top of the inner cavity of the rectangular box 1. A connecting block 5 is fixedly connected to the right side of the first air cylinder 4. The top of the connecting block 5 is movably connected to the top of the inner cavity of the rectangular box 1. A rotating plate 6 is movably connected to the inner surface of the connecting block 5. A round shaft 7 is movably sleeved inside the rotating plate 6. The top of the round shaft 7 is fixedly connected to the top of the inner cavity of the rectangular box 1. A round rod 8 is movably connected to the inner surface of the other end of the rotating plate 6. A baffle 9 is fixedly connected to the top of the round rod 8. The outer surface of the baffle 9 is movably connected to the inner surface of the top of the rectangular box 1.
[0023] When the first pneumatic cylinder 4 is running, it will drive the connecting block 5 to move to the left, which will cause the rotating plate 6 to rotate around the circular shaft 7, driving the circular rod 8 to move to the right. This will cause the baffle 9 to move to the right and seal the top of the rectangular box 1, preventing external moisture from entering the collection box 2 and causing corrosion to the photovoltaic bracket fragments.
[0024] The top of the rectangular box 1 is fixedly connected to a U-shaped bracket 10, the top of the U-shaped bracket 10 is fixedly connected to a second pneumatic cylinder 11, the bottom of the second pneumatic cylinder 11 passes through the U-shaped bracket 10 and extends into the interior of the U-shaped bracket 10 and is fixedly connected to a punching drill bit 12.
[0025] When the second pneumatic cylinder 11 is running, it will drive the punching drill bit 12 to move downwards and punch holes in the photovoltaic bracket.
[0026] The top of the U-shaped bracket 10 is fixedly connected to a drive motor 13 located to the left of the second pneumatic cylinder 11. The other end of the output shaft of the drive motor 13 is fixedly sleeved with a rotating shaft 14. The bottom of the rotating shaft 14 passes through the U-shaped bracket 10 and extends to the bottom of the U-shaped bracket 10, and a rotating block 15 is fixedly sleeved thereon. The top of the rotating block 15 is movably connected to the top of the inner cavity of the U-shaped bracket 10.
[0027] When the drive motor 13 is running, it will cause the rotating shaft 14 to drive the rotating block 15 to rotate.
[0028] Among them, the bottom of the rotating block 15 is hinged with a connecting rod 16 at both the front and rear sides, and the other end of the connecting rod 16 is hinged with a clamping plate 17. There are two clamping plates 17, and the bottom of the two clamping plates 17 are movably connected to the top of the rectangular box 1.
[0029] The rotation of the two connecting rods 16 drives the two clamping plates 17 to move in opposite directions, thereby achieving the purpose of automatically clamping and fixing the photovoltaic bracket.
[0030] The rectangular box 1 has a sliding groove 18 located directly below the clamping plate 17 on its top. There are two sliding grooves 18, and the inner surfaces of the two sliding grooves 18 are movably connected to limit blocks 19. The top of the limit blocks 19 is fixedly connected to the bottom of the clamping plate 17.
[0031] The design of the slide 18 and the limiting block 19 serves to limit the movement of the clamping plate 17.
[0032] There are two limiting blocks 19, the two limiting blocks 19 are the same size, and the two limiting blocks 19 are symmetrical about the center of the rectangular box 1.
[0033] The design of two limiting blocks 19 provides a better limiting effect for the two clamping plates 17.
[0034] The handle 3 is made of steel and has a rough outer surface.
[0035] The rough outer surface of handle 3 makes it easier for operators to grip handle 3.
[0036] Working principle and usage process of this utility model:
[0037] When punching holes in the photovoltaic bracket, the photovoltaic bracket is first placed on top of the rectangular box 1. Then, the drive motor 13 is started, which will cause the rotating shaft 14 to drive the rotating block 15 to rotate, which in turn causes the two connecting rods 16 to rotate and drive the two clamping plates 17 to move towards each other, thereby achieving the purpose of automatically clamping and fixing the photovoltaic bracket. Then, the second pneumatic cylinder 11 is started, which will drive the punching drill bit 12 to move downward to punch holes in the photovoltaic bracket. The photovoltaic bracket fragments generated by punching fall into the collection box 2 for collection.
[0038] When the rectangular box 1 is idle, the first pneumatic cylinder 4 is activated, which will drive the connecting block 5 to move to the left. This will cause the rotating plate 6 to rotate around the circular shaft 7, driving the circular rod 8 to move to the right. This will cause the baffle 9 to move to the right and seal the top of the rectangular box 1, preventing external moisture from entering the collection box 2 and causing corrosion to the collected photovoltaic bracket fragments.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stamping device for processing photovoltaic bracket profiles, comprising a rectangular box (1), characterized in that: A collection box (2) is movably connected to the bottom of the inner cavity of the rectangular box (1). A handle (3) is fixedly connected to the front of the collection box (2). A first pneumatic cylinder (4) is fixedly connected to the top of the inner cavity of the rectangular box (1). A connecting block (5) is fixedly connected to the right side of the first pneumatic cylinder (4). The top of the connecting block (5) is movably connected to the top of the inner cavity of the rectangular box (1). A rotating plate (6) is movably connected to the inner surface of the connecting block (5). A round shaft (7) is movably sleeved inside the rotating plate (6). The top of the round shaft (7) is fixedly connected to the top of the inner cavity of the rectangular box (1). A round rod (8) is movably connected to the inner surface of the other end of the rotating plate (6). A baffle (9) is fixedly connected to the top of the round rod (8). The outer surface of the baffle (9) is movably connected to the inner surface of the top of the rectangular box (1).
2. The stamping device for processing photovoltaic bracket profiles according to claim 1, characterized in that: The top of the rectangular box (1) is fixedly connected to a U-shaped bracket (10), and the top of the U-shaped bracket (10) is fixedly connected to a second pneumatic cylinder (11). The bottom of the second pneumatic cylinder (11) passes through the U-shaped bracket (10) and extends into the interior of the U-shaped bracket (10) and is fixedly connected to a punching drill bit (12).
3. The stamping device for processing photovoltaic bracket profiles according to claim 2, characterized in that: The top of the U-shaped bracket (10) is fixedly connected to a drive motor (13) located to the left of the second pneumatic cylinder (11). The other end of the output shaft of the drive motor (13) is fixedly sleeved with a rotating shaft (14). The bottom of the rotating shaft (14) passes through the U-shaped bracket (10) and extends to the bottom of the U-shaped bracket (10) and is fixedly sleeved with a rotating block (15). The top of the rotating block (15) is movably connected to the top of the inner cavity of the U-shaped bracket (10).
4. A stamping device for processing photovoltaic bracket profiles according to claim 3, characterized in that: The rotating block (15) has connecting rods (16) hinged to the front and back of its bottom. The other end of the connecting rod (16) is hinged to a clamping plate (17). There are two clamping plates (17), and the bottom of the two clamping plates (17) are movably connected to the top of the rectangular box (1).
5. A stamping device for processing photovoltaic bracket profiles according to claim 1, characterized in that: The top of the rectangular box (1) is provided with a slide groove (18) located directly below the clamping plate (17). There are two slide grooves (18), and the inner surfaces of the two slide grooves (18) are movably connected to limit blocks (19). The top of the limit blocks (19) is fixedly connected to the bottom of the clamping plate (17).
6. A stamping device for processing photovoltaic bracket profiles according to claim 5, characterized in that: The number of the limiting blocks (19) is two, the two limiting blocks (19) are the same size, and the two limiting blocks (19) are symmetrical about the center of the rectangular box (1).
7. A stamping device for processing photovoltaic bracket profiles according to claim 1, characterized in that: The handle (3) is made of steel and the outer surface of the handle (3) is rough.