Batching machine for refractory material production

Abstract

The utility model provides a batching machine for refractory material production, which relates to the technical field of refractory material production equipment and comprises a main body mechanism, a mixing mechanism is arranged on the inner surface wall of the main body mechanism, a conveying mechanism is arranged at the bottom of the mixing mechanism, the mixing mechanism comprises a mixing tank, and a first gear is fixedly sleeved on the outer surface wall of the mixing tank. The outer surface wall of the first gear is connected with a second gear in a meshed mode, and a first motor is fixedly inserted into the inner surface wall of the second gear. Under the mutual cooperation of the main body mechanism and the mixing mechanism, uniform stirring of raw materials is achieved, and the raw materials at the bottom can be turned upwards while the first spiral blades stir the raw materials, so that the stirring efficiency is improved; the phenomena of raw material precipitation and non-uniform mixing are effectively prevented, and the stirring effect is more sufficient and efficient under the further action of the six groups of stirring blades and the rotation of the mixing tank, so that the components of the mixed materials are ensured to be uniform, and finally, the performance of the produced refractory material is consistent.

Description

Technical Field

[0001] This utility model relates to the technical field of refractory material production equipment, and in particular to a batching machine for refractory material production. Background Technology

[0002] Refractory materials are inorganic non-metallic materials that can withstand high temperatures without softening or melting. Their main components include oxides and carbides, such as alumina and zirconium oxide.

[0003] In the production process of refractory materials, the performance of refractory materials is subject to strict requirements on the composition ratio, and the proportion of various raw materials needs to be precisely controlled. The batching machine for refractory material production can accurately measure raw materials such as bauxite and magnesia through high-precision metering devices and adjustable feeding systems, and can effectively add trace additives to ensure the accuracy of batching.

[0004] However, existing raw material micronization processing equipment has the following shortcomings:

[0005] In existing technologies, various raw materials need to be stirred after entering the mixing tank of the batching machine to ensure that different raw materials can be fully and evenly mixed and to ensure the quality stability of refractory materials. However, existing batching machines for refractory material production generally use single-shaft stirring, which is too simple and cannot form complex material convection and shearing motion. It cannot effectively break up raw material agglomeration and has poor mixing effect for raw materials with different densities and particle sizes, resulting in uneven material composition after mixing and inconsistent performance of the produced refractory materials.

[0006] Therefore, we propose a batching machine for refractory material production to solve the problems mentioned above. Utility Model Content

[0007] The purpose of this utility model is to provide a batching machine for refractory material production. It utilizes the drive of a first motor and a second motor, combined with the precision meshing transmission of a gear set, to drive the mixing tank, the first spiral blade, and six sets of stirring blades to rotate. Three of the six sets of stirring blades rotate in opposite directions to ensure that the raw materials inside the mixing tank are uniformly mixed, thereby solving the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention adopts the following technical solution: a batching machine for refractory material production, comprising a main body, a mixing mechanism disposed on the inner surface wall of the main body, and a conveying mechanism disposed at the bottom of the mixing mechanism;

[0009] The mixing mechanism includes a mixing tank. A first gear is fixedly sleeved on the outer wall of the mixing tank. A second gear is meshed with the outer wall of the first gear. A first motor is fixedly inserted into the inner wall of the second gear. Three second bearings are fixedly inserted into the inner wall of the mixing tank. A stirring shaft is fixedly inserted inside each of the three second bearings. A first spiral blade is fixedly sleeved on the outer wall of one of the three stirring shafts. A third gear is fixedly sleeved on the outer wall of each of the three stirring shafts. A set of mounting rings is fixedly sleeved on the outer wall of two of the three stirring shafts. Three stirring blades are fixedly connected to the outer walls of the two sets of mounting rings. A second motor is fixedly connected to the top of one of the three stirring shafts.

[0010] Preferably, the bottom of the mixing tank is fixedly connected to a discharge pipe, the inner wall of the discharge pipe is fixedly connected to a third bearing, and a valve is provided on the inner wall of the discharge pipe.

[0011] Preferably, the main structure includes a base plate, a set of support frames is fixedly connected to the top of the base plate, a raw material hopper is fixedly connected to the top of each set of support frames, and a spiral auger is fixedly connected to the output end of each set of raw material hoppers.

[0012] Preferably, a ring frame is fixedly connected to the top of the base plate, and two mounting grooves are formed on the inner surface of the ring frame, with a first bearing fixedly inserted into the inner surface of each of the two mounting grooves.

[0013] Preferably, the conveying mechanism includes a set of fixed frames, a conveying pipe is fixedly connected between the outer walls of the set of fixed frames, a motor base is fixedly connected to one side of the outer wall of the conveying pipe, a third motor is fixedly connected to the outer wall of the motor base, a rotating shaft is fixedly connected to the output end of the third motor, and a second spiral blade is fixedly sleeved on the outer wall of the rotating shaft.

[0014] Preferably, two fourth bearings are fixedly sleeved on the outer wall of the rotating shaft, a feed pipe is fixedly connected to the outer wall of the conveying pipe, and a discharge pipe is fixedly connected to the outer wall of the conveying pipe.

[0015] Preferably, the top of the base plate is fixedly connected to the bottom of a set of fixing brackets, the outer wall of the mixing tank is fixedly inserted into the inside of two first bearings, and the outer wall of the feed pipe is fixedly inserted into the inside of a third bearing.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. In this utility model, through the cooperation of the main body mechanism and the mixing mechanism, the first motor and the second motor are driven by the precise meshing transmission of the gear set to drive the mixing tank, the first spiral blade and the six sets of stirring blades to rotate. Three of the six sets of stirring blades rotate in opposite directions to ensure that the raw materials inside the mixing tank are uniformly mixed. This unique stirring method not only achieves uniform mixing of the raw materials, but also allows the first spiral blade to turn the raw materials at the bottom upwards while stirring, effectively preventing the phenomena of raw material sedimentation and uneven mixing. The further action of the six sets of stirring blades, coupled with the rotation of the mixing tank itself, makes the stirring effect more thorough and efficient, thereby ensuring that the composition of the mixed material is uniform and the final refractory material produced has consistent performance.

[0018] 2. In this utility model, through the interaction of the components of the feeding mechanism and the drive of the third motor, the spiral blades uniformly discharge the evenly mixed raw materials from the discharge pipe, thereby making the feeding process smoother and more efficient. Attached Figure Description

[0019] Figure 1 This utility model provides a perspective view of the main structure of a batching machine for refractory material production;

[0020] Figure 2 This utility model provides a perspective view of the main structure of a batching machine for refractory material production;

[0021] Figure 3 This utility model provides a three-dimensional exploded view of the main structure of a batching machine for refractory material production;

[0022] Figure 4 This utility model provides a three-dimensional exploded view of the mixing mechanism in a batching machine for refractory material production;

[0023] Figure 5 This utility model provides a three-dimensional exploded view of the mixing mechanism in a batching machine for refractory material production;

[0024] Figure 6 This utility model provides a three-dimensional exploded view of the conveying mechanism in a batching machine for refractory material production.

[0025] Legend: 1. Main structure; 101. Base plate; 102. Support frame; 103. Raw material silo; 104. Spiral auger; 105. Ring frame; 106. Mounting groove; 107. First bearing; 2. Mixing mechanism; 201. Mixing tank; 202. First gear; 203. Second gear; 204. First motor; 205. Second bearing; 206. Stirring shaft; 207. Third gear; 208. First spiral blade; 209. Mounting ring; 210. Stirring blade; 211. Second motor; 212. Feed pipe; 213. Third bearing; 214. Valve; 3. Conveying mechanism; 301. Fixed frame; 302. Conveying pipe; 303. Motor base; 304. Third motor; 305. Rotating shaft; 306. Second spiral blade; 307. Fourth bearing; 308. Feed pipe; 309. Discharge pipe. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Please see Figures 1-6 This utility model provides a batching machine for refractory material production, including a main body 1, a mixing mechanism 2 provided on the inner wall of the main body 1, and a conveying mechanism 3 provided at the bottom of the mixing mechanism 2;

[0029] The mixing mechanism 2 includes a mixing tank 201. A first gear 202 is fixedly sleeved on the outer wall of the mixing tank 201. A second gear 203 is meshed with the outer wall of the first gear 202. A first motor 204 is fixedly inserted into the inner wall of the second gear 203. Three second bearings 205 are fixedly inserted into the inner wall of the mixing tank 201. A stirring shaft 206 is fixedly inserted inside each of the three second bearings 205. A first spiral blade 207 is fixedly sleeved on the outer wall of one of the three stirring shafts 206. A third gear 208 is fixedly sleeved on the outer wall of each of the three stirring shafts 206. A set of mounting rings 209 is fixedly sleeved on the outer wall of two of the three stirring shafts 206. Three stirring blades 210 are fixedly connected to the outer walls of the two sets of mounting rings 209. A second motor 211 is fixedly connected to the top of one of the three stirring shafts 206.

[0030] like Figure 4 and Figure 5As shown: The bottom of the mixing tank 201 is fixedly connected to the discharge pipe 212. The inner wall of the discharge pipe 212 is fixedly connected to the third bearing 213. The inner wall of the discharge pipe 212 is equipped with a valve 214. By pre-setting the above components, the third bearing 213 ensures that the position of the conveying pipe 302 remains stable when the mixing tank 201 rotates, and the valve 214 is responsible for controlling the flow rate or on / off of the material.

[0031] like Figure 2 and Figure 3 As shown: The main structure 1 includes a base plate 101, and a set of support frames 102 are fixedly connected to the top of the base plate 101. A raw material bin 103 is fixedly connected to the top of each set of support frames 102. The output end of each set of raw material bins 103 is fixedly connected to a spiral auger 104. By pre-setting the above components, the spiral auger 104 transports the raw materials from the raw material bins 103 to the mixing tank 201, reducing manual handling and feeding.

[0032] like Figure 2 and Figure 3 As shown: A ring frame 105 is fixedly connected to the top of the base plate 101. Two mounting grooves 106 are opened on the inner surface of the ring frame 105. A first bearing 107 is fixedly inserted into the inner surface of both mounting grooves 106. By pre-setting the above components, the first bearing 107 provides a stable support for the mixing tank 201 and gives it the ability to rotate, so as to ensure better mixing effect.

[0033] like Figure 6 As shown: The conveying mechanism 3 includes a set of fixed frames 301. A conveying pipe 302 is fixedly connected between the outer walls of the set of fixed frames 301. A motor base 303 is fixedly connected to one side of the outer wall of the conveying pipe 302. A third motor 304 is fixedly connected to the outer wall of the motor base 303. A rotating shaft 305 is fixedly connected to the output end of the third motor 304. A second spiral blade 306 is fixedly sleeved on the outer wall of the rotating shaft 305. By presetting the above components, the third motor 304 drives the rotating shaft 305 and the second spiral blade 306 to rotate, so as to realize the uniform discharge of raw materials and ensure that the uniformly mixed materials are stably conveyed to the discharge pipe 309.

[0034] like Figure 6 As shown: Two fourth bearings 307 are fixedly sleeved on the outer wall of the rotating shaft 305. The outer wall of the conveying pipe 302 is fixedly connected to the feed pipe 308 and the outer wall of the conveying pipe 302 is fixedly connected to the discharge pipe 309. By pre-setting the above-mentioned components, the two fourth bearings 307 provide stable support for the rotating shaft 305, ensuring that the raw material can be discharged at a uniform speed through the discharge pipe 309 through the conveying of the second spiral blade 306.

[0035] like Figure 1As shown: The top of the base plate 101 is fixedly connected to the bottom of a set of fixing brackets 301. The outer wall of the mixing tank 201 is fixedly inserted into the inside of two first bearings 107, and the outer wall of the feed pipe 308 is fixedly inserted into the inside of a third bearing 213. By pre-setting the above components, the two first bearings 107 ensure that the mixing tank 201 has a stable support, and the mixing tank 201 can rotate smoothly through its internal raceway. The setting of the third bearing 213 ensures that the feed pipe 308 will not rotate with the mixing tank 201.

[0036] The operating method and working principle of this device are as follows: In operation, a set of augers 104 first transports various raw materials into the mixing tank 201. Then, the first motor 204 and the second motor 211 are started. The output of the first motor 204 drives the second gear 203 to rotate. The second gear 203 then meshes with the first gear 202, causing the mixing tank 201 to begin rotating. Simultaneously, the starting of the second motor 211 drives a stirring shaft 206 to rotate. Through the meshing of three third gears 207, the rotation of the three stirring shafts 206 is ensured. These three stirring shafts 206 further drive the first spiral blade 208 and six sets of stirring blades 210 to rotate. The rotation of the first spiral blade 208 not only achieves thorough mixing of the raw materials but also flips the raw materials at the bottom upwards, effectively preventing the original... The mixing process avoids material sedimentation and uneven mixing. The rotation of the six sets of stirring blades 210 further enhances the mixing effect. At the same time, due to the transmission design of the three third gears 207, three of the stirring blades 210 rotate in opposite directions, which further improves the uniformity and efficiency of mixing. The rotation of the mixing tank 201 and the synergistic effect of the six sets of stirring blades 210 make the mixing process more thorough and efficient, thus ensuring the rapid and uniform mixing of raw materials. After the raw materials are evenly mixed, the valve 214 is opened to allow the mixed raw materials to smoothly enter the conveying pipe 302 through the feed pipe 308. At this time, the third motor 304 is started, and its output end drives the rotating shaft 305 and the second spiral blade 306 to rotate, thereby stably and uniformly conveying the evenly mixed material to the discharge pipe 309 and finally discharging it at a uniform speed.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A batching machine for refractory material production, characterized in that: It includes a main body (1), a mixing mechanism (2) is provided on the inner surface wall of the main body (1), and a conveying mechanism (3) is provided at the bottom of the mixing mechanism (2). The mixing mechanism (2) includes a mixing tank (201), a first gear (202) is fixedly sleeved on the outer wall of the mixing tank (201), a second gear (203) is meshed with the outer wall of the first gear (202), a first motor (204) is fixedly inserted into the inner wall of the second gear (203), three second bearings (205) are fixedly inserted into the inner wall of the mixing tank (201), a stirring shaft (206) is fixedly inserted into the interior of each of the three second bearings (205), a first spiral blade (207) is fixedly sleeved on the outer wall of one of the three stirring shafts (206), a third gear (208) is fixedly sleeved on the outer wall of two of the three stirring shafts (206), a set of mounting rings (209) is fixedly sleeved on the outer wall of the two sets of mounting rings (209), three stirring blades (210) are fixedly connected to the outer walls of the two sets of mounting rings (209), and a second motor (211) is fixedly connected to the top of one of the three stirring shafts (206).

2. The batching machine for refractory material production according to claim 1, characterized in that: The bottom of the mixing tank (201) is fixedly connected to a discharge pipe (212), and a third bearing (213) is fixedly connected to the inner wall of the discharge pipe (212). A valve (214) is provided on the inner wall of the discharge pipe (212).

3. The batching machine for refractory material production according to claim 2, characterized in that: The main structure (1) includes a base plate (101), and a set of support frames (102) are fixedly connected to the top of the base plate (101). A raw material silo (103) is fixedly connected to the top of each set of support frames (102), and a spiral auger (104) is fixedly connected to the output end of each set of raw material silos (103).

4. The batching machine for refractory material production according to claim 3, characterized in that: The top of the base plate (101) is fixedly connected to a ring frame (105), and the inner surface of the ring frame (105) has two mounting grooves (106), and the inner surface of the two mounting grooves (106) is fixedly inserted with a first bearing (107).

5. A batching machine for refractory material production according to claim 4, characterized in that: The conveying mechanism (3) includes a set of fixed frames (301), and a conveying pipe (302) is fixedly connected between the outer walls of the set of fixed frames (301). A motor base (303) is fixedly connected to one side of the outer wall of the conveying pipe (302). A third motor (304) is fixedly connected to the outer wall of the motor base (303). A rotating shaft (305) is fixedly connected to the output end of the third motor (304). A second spiral blade (306) is fixedly sleeved on the outer wall of the rotating shaft (305).

6. A batching machine for refractory material production according to claim 5, characterized in that: The outer wall of the rotating shaft (305) is fixedly fitted with two fourth bearings (307), the outer wall of the conveying pipe (302) is fixedly connected to the feed pipe (308), and the outer wall of the conveying pipe (302) is fixedly connected to the discharge pipe (309).

7. A batching machine for refractory material production according to claim 6, characterized in that: The top of the base plate (101) is fixedly connected to the bottom of a set of fixing brackets (301), the outer wall of the mixing tank (201) is fixedly inserted into the inside of two first bearings (107), and the outer wall of the feed pipe (308) is fixedly inserted into the inside of a third bearing (213).

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