Oil-electricity integrated vinyl machine

By using an integrated oil-electric heater and a high-precision servo motor to control the opening and closing door, combined with a rectangular sleeve and locking block structure, the problem of unstable limit positioning of the mold frame in the slush molding machine was solved, achieving stable support and convenient replacement of the mold frame, thus improving production efficiency and product quality.

CN223644081UActive Publication Date: 2025-12-09SHANTOU CHENGHAI DISTRICT BANGBANG TOYS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522328128.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2025-12-09
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

Traditional slush molding machines suffer from instability and insufficient adaptability in mold holder positioning, leading to inconsistent product quality and low production efficiency during the production process. In particular, complex adjustments and modifications are required when changing to different models of mold holders.

Method used

The system employs an integrated oil-electric heater combined with a high-precision servo motor-controlled opening and closing door, along with a rectangular sleeve, rod, L-shaped locking block, and stop block structure, to achieve stable positioning and convenient adjustment of the mold frame, adapting to various mold frame sizes.

Benefits of technology

It improves the stability and production efficiency of the mold rack, simplifies the mold rack replacement process, reduces equipment usage costs and maintenance difficulty, and ensures product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223644081U_ABST
    Figure CN223644081U_ABST
Patent Text Reader

Abstract

The utility model provides an oil-electricity integrated vinyl machine, which belongs to the field of vinyl machines and comprises a support, a box body is mounted on the support, an oil-electricity integrated heater connected with the box body is fixed at the bottom of the support, and an opening and closing door is arranged on the box body in an up-down sliding manner; and the supporting column is rotationally installed in the box body, adjustable L-shaped locking blocks are installed at the ends of three rectangular rods, a check block is rotationally connected to the end of the other rectangular rod, a mold frame locked by the L-shaped locking blocks and the check block is placed on the installation disc, and a mold is installed on the mold frame. Through the structures of the rectangular sleeve, the rod, the L-shaped locking block, the stop block and the like, the supporting range can be conveniently adjusted, die frames of different sizes can be effectively limited, the device is suitable for diversified production, adjustment is easy and convenient, the placement plate matched with the mounting disc is arranged, the die frames can be conveniently taken and placed, and convenience is provided for workers.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a slush machine technical field especially relates to an oil electricity integrated slush machine. BACKGROUND

[0002] In the production field of slush products, as the core equipment, the performance and the convenience of operation of the slush machine are directly related to the production efficiency and product quality. The slush process mainly injects liquid slush material into the mold, and through heating and other processes, it is shaped into various shapes of slush products, such as toys, handicrafts, etc. In this process, the stability and adaptability of the mold frame play a crucial role.

[0003] The oil-electricity integrated slush machine has obvious advantages. It skillfully combines fuel power and electric drive, fuel power provides strong and stable energy output, ensuring that the equipment has sufficient power during long-time and high-load operation; electric drive has the characteristics of precise control and rapid response, and can finely adjust the slush process parameters. The two work together to improve production efficiency, ensure product quality stability, and flexibly switch according to different working conditions to reduce energy consumption and operating costs.

[0004] Traditional slush machines have certain limitations in structure and function design. On the one hand, in terms of limiting the mold frame, many traditional slush machines lack effective limiting devices or the limiting method is complex. This makes the mold frame prone to shaking and shifting during production, which affects the uniform filling of slush material and the precision of finished products, leading to an increase in product defect rate and increased production costs. For example, in some small slush product production enterprises, due to inaccurate limiting of the slush machine mold frame, problems such as uneven surface and excessive size deviation often occur, which seriously affects the market competitiveness of the products.

[0005] On the other hand, with the diversification of market demand, the types and specifications of slush products are increasing, which requires the slush machine to be able to adapt to various types of mold frames. However, traditional slush machines are often designed to optimize for specific types of mold frames, and when different types of mold frames need to be replaced, complex adjustments and modifications are required, or even parts of the machine may need to be replaced. This not only increases the use cost and maintenance difficulty of the equipment, but also prolongs the production switching time and reduces the production efficiency. For example, when an enterprise receives an order for different specifications of slush products, due to the inability of traditional slush machines to quickly adapt to new mold frames, it may take hours or even days to adjust the equipment, delaying the delivery period and causing economic losses to the enterprise.

[0006] Therefore, the present application proposes an oil-electricity integrated slush machine. UTILITY MODEL CONTENT

[0007] The utility model provides an oil electricity integrated plasticine machine in view of the deficiency existing in prior art.

[0008] The utility model discloses an oil electricity integrated plasticine machine, comprising:

[0009] Support, install the box on the support, the bottom of support is fixed with the oil electricity integrated heater of box connection, the box is slid on the upper and lower switch door;

[0010] The support column of rotation installation is in the box, the support column is fixed with the mounting disc on, the mounting disc is fixed with four rectangular sleeve tubes, the rectangular sleeve tube is slidably connected with the rectangular rod of being able to be locked, wherein the end of three rectangular rods installs the L type lock block of being able to adjust, and the other rectangular rod end rotationally connects the fender block, the mounting disc is placed with the mold frame of being locked by L type lock block, fender block, the mold frame is used for installing the mold.

[0011] Further, the support is fixed with a placement plate, and the placement plate is fixed with a support frame on the support.

[0012] Further, the upper end of the mounting disc is flush with the upper end of the rectangular sleeve tube.

[0013] Further, a plurality of through holes are provided through the L-shaped lock block, a first bolt is provided through the through holes, and the first bolt is threadedly connected with the rectangular rod.

[0014] Further, a plurality of insertion holes are provided at the bottom of the rectangular rod, a second bolt is provided through the bottom of the rectangular sleeve tube in a threaded connection manner, and the second bolt is inserted into the insertion hole.

[0015] Further, a damping shaft is fixed to the rectangular rod, and the fender block is fixed to the damping shaft.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses a rectangular sleeve tube, a rod, an L-shaped lock block, a fender block and other structures, which can conveniently adjust the support range, effectively limit different size mold frames, adapt to diversified production, and are simple and convenient to adjust. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 The utility model discloses an oil electricity integrated plasticine machine's structure schematic diagram.

[0019] Fig. 2 The utility model discloses an oil electricity integrated plasticine machine's structure schematic diagram.

[0020] Fig. 3 Figure 1 is a perspective view of the oil-electric integrated slush machine of the utility model.

[0021] In the above figure: 1 support, 2 box, 3 oil-electric integrated heater, 4 switch door, 5 mold frame, 6 placement plate, 7 support frame, 8 support column, 9 rectangular sleeve, 10 mounting disc, 11 rectangular rod, 12 L-shaped lock block, 13 through hole, 14 first bolt, 15 stop block, 16 damping shaft, 17 second bolt, 18 jack. DETAILED DESCRIPTION

[0022] The technical scheme in the utility model is further explained below in combination with the drawings and embodiments.

[0023] As Figs. 1-3 shown, the utility model discloses an oil-electric integrated slush machine, which comprises:

[0024] The support 1 is made of high-strength alloy steel material, has good load-bearing capacity and stability, and can ensure that it does not deform and shake during long-time operation. The box 2 is installed on the support 1, is made of material with excellent heat insulation performance, effectively reduces heat loss, and improves energy utilization efficiency. The bottom of the support 1 is fixed with the oil-electric integrated heater 3 connected with the box 2. The oil-electric integrated heater 3 integrates oil heating and electric heating two modes, can be flexibly switched according to actual production requirements, can ensure heating speed, can accurately control heating temperature, and meets the processing requirements of different slush materials.

[0025] The switch door 4 is slidably arranged on the box 2, and the opening and closing of the switch door 4 are driven by the motor and the winding wheel and the steel wire rope. The motor is a high-performance servo motor, has the characteristics of fast response speed and high control precision, can accurately control the opening and closing speed and position of the switch door 4, and avoids the impact on the mold frame due to the too fast or too slow action of the switch door. At the same time, sealing rubber strips are arranged at the edges of the switch door 4, which enhances the sealing property of the box 2, prevents heat leakage and foreign matters from entering.

[0026] The placement plate 6 is fixed on the support 1, and the support frame 7 is fixed on the support 1. The placement plate 6 is made of wear-resistant and high-temperature-resistant material, and the surface is specially treated to have a smooth surface, facilitating the placement and sliding of the mold frame 5. The placement plate 6 is used for placing the mold frame 5, so as to push the mold frame 5 to the mounting disc 10.

[0027] A support column 8 is rotatably installed inside the housing 2. Driven by a driving component, the support column 8 can move within the housing 2. This movement is not a horizontal rotation of the support column 8, but rather a rotation of the mold frame 5 around the support column 8 as an axis. Simultaneously, the support column 8 can rotate in the vertical plane. The driving component is installed at either the front or rear position within the housing 2. The shaft end of the driving component is fixed with a drive shaft rotatably installed in the front-rear direction within the housing 2. The support column 8 is fixed to the drive shaft to ensure more even heating of the mold. To ensure accurate control of the rotation angle and stopping position of the support column 8, the driving component uses a combination of a high-precision reducer and encoder. The encoder provides real-time feedback of the rotation angle information of the support column 8 to the control system. The control system precisely controls the operation of the driving component according to a preset program, ensuring accurate return to the initial position after each rotation. This part is existing technology.

[0028] A mounting plate 10 is fixed to the support column 8, with its upper end flush with the upper end of the placement plate 6 to facilitate the movement of the mold frame 5. Four rectangular sleeves 9 are fixed to the mounting plate 10, with their upper ends flush with the upper ends of the sleeves 9, increasing the support area for the mold frame 5 and improving its stability. A lockable rectangular rod 11 is slidably connected inside each sleeve 9. Multiple insertion holes 18 are provided at the bottom of each rectangular rod 11, and a threaded second bolt 17 passes through the bottom of each sleeve 9, inserting into the insertion holes 18. By adjusting the sliding position of the rectangular rod 11 within the sleeve 9 and locking it with the second bolt 17, the support range for the mold frame 5 can be easily adjusted to accommodate mold frames 5 of different sizes.

[0029] Three rectangular rods 11 are fitted with adjustable L-shaped locking blocks 12 at their ends. Each L-shaped locking block 12 has multiple through holes 13, through which first bolts 14 pass, and are threadedly connected to the rectangular rods 11. By selecting different positions of the through holes 13 and fixing them with the first bolts 14, the position of the L-shaped locking blocks 12 can be adjusted, thereby limiting the movement of mold frames 5 of different heights and sizes.

[0030] Another rectangular rod 11 has a stop 15 rotatably connected to its end. A mold frame 5, locked by an L-shaped locking block 12 and a stop 15, is placed on the mounting plate 10. The mold frame 5 is used to install molds. A damping shaft 16 is fixed on the rectangular rod 11, and the stop 15 is fixed on the damping shaft 16. The damping shaft 16 has a certain damping force, which can keep the stop 15 stable when rotated to any position. The mold frame 5 can be easily moved by simply rotating the stop 15 and then pushing or pulling it. This makes it convenient for operators to pick up and put down the mold frame 5.

[0031] The drive unit drives the support column 8 and the mold frame 5 to rotate for a fixed time and then stops. The stopping position is the same as the initial position, that is, the stop block 15 faces the switch door 4, so that the stop block 15 can be rotated to pick up and put down the mold frame 5.

[0032] During placement, the mold frame 5 with the mold installed is placed on the support plate 6. The worker, wearing heat-resistant gloves, uses a tool to rotate the stop block 15, and then pushes the mold frame 5 onto the mounting plate 10 (the obstruction of the rectangular sleeve 9 wall thickness is negligible, since the outer contour of the mold frame 5 is circular), until the mold frame 5 abuts against the three L-shaped locking blocks 12. Then, the stop block 15 is rotated, at which point the stop block 15 abuts against the outer wall of the mold frame 5, thus locking the mold frame 5.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A hydraulic-electric integrated slush molding machine, characterized in that, include: A bracket (1) is provided, on which a housing (2) is installed. A hybrid electric heater (3) connected to the housing (2) is fixed at the bottom of the bracket (1). A sliding door (4) is provided on the housing (2). A support column (8) is rotatably installed inside the housing (2). A mounting plate (10) is fixed on the support column (8). Four rectangular sleeves (9) are fixed on the mounting plate (10). A rectangular rod (11) that can be locked is slidably connected inside the rectangular sleeve (9). Three of the rectangular rods (11) are equipped with adjustable L-shaped locking blocks (12) at their ends. A stop block (15) is rotatably connected to the end of the other rectangular rod (11). A mold frame (5) that is locked by the L-shaped locking block (12) and the stop block (15) is placed on the mounting plate (10). The mold frame (5) is used to install molds.

2. The integrated oil-electric slush molding machine according to claim 1, characterized in that, in: A placement plate (6) is fixed on the bracket (1), and a support frame (7) is fixed on the placement plate (6) and the bracket (1).

3. The slush molding machine integrating oil and electricity according to claim 1, characterized in that, in: The upper end of the mounting plate (10) is flush with the upper end of the rectangular sleeve (9).

4. The integrated oil-electric slush molding machine according to claim 1, characterized in that, in: The L-shaped locking block (12) has multiple through holes (13), and a first bolt (14) passes through the through holes (13). The first bolt (14) is threadedly connected to the rectangular rod (11).

5. The slush molding machine with integrated oil and electricity according to claim 1, characterized in that, in: The bottom of the rectangular rod (11) is provided with multiple insertion holes (18), and the bottom of the rectangular sleeve (9) is provided with a threaded second bolt (17), which is inserted into the insertion hole (18).

6. The slush molding machine integrating oil and electricity according to claim 1, characterized in that, in: A damping shaft (16) is fixed on the rectangular rod (11), and the stop block (15) is fixed on the damping shaft (16).