Extruder for polyethylene wax production

By introducing a shaping die and a cooling and disassembly mechanism into the extruder used for polyethylene wax production, the extrusion and shaping of polyethylene wax are integrated, solving the problem that extruders in the prior art cannot complete the shaping simultaneously, and improving processing efficiency and the interchangeability of the shaped shape.

CN223644226UActive Publication Date: 2025-12-09江苏立彩高分子材料有限公司
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Patent Information

Application Number
CN202422894794.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-12-09
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing polyethylene wax extruders have difficulty completing the shaping process simultaneously during extrusion, resulting in low overall processing efficiency.

Method used

An extruder for producing polyethylene wax, including an extrusion mechanism and a shaping die, was designed. By connecting the conveying component and the shaping die, and combining them with a cooling and disassembly mechanism, the extrusion and shaping of polyethylene wax are integrated. The cooling pipe is used for uniform cooling and shaping, thereby improving processing efficiency.

Benefits of technology

This technology enables the simultaneous extrusion and shaping of polyethylene wax, improving overall processing efficiency and solving the problem of interchangeable shaped products.

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Abstract

The utility model discloses an extruder for polyethylene wax production, which relates to the technical field of extruders and comprises an extrusion mechanism, one side of the extrusion mechanism is connected with a shaping mold, and one side of the shaping mold is rotatably provided with a cooling and dismounting mechanism. According to the utility model, the problem that the overall processing efficiency is relatively low because the existing polyethylene wax is firstly extruded independently through an extruder and is difficult to finish shaping synchronously is solved, and the integration of extrusion and shaping of the polyethylene wax is realized through the connection of the conveying assembly and the shaping mold, so that the production efficiency is greatly improved. A conveying pipe between the extrusion mechanism and the shaping mold is narrow, subsequent extrusion and conveying cannot be affected by cooling forming, the machining efficiency is improved, the cooling disassembly mechanism is arranged, a supporting frame is used for being connected with the cooling disassembly mechanism, a clamping ring and an external ring are fixed through a screw, the clamping ring is inserted into the supporting frame, and a gasket piece is used for closed filling. The cooling pipes are evenly distributed in the clamping ring and the external ring, and cooling and shaping are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of extruder technology, specifically to an extruder for producing polyethylene wax. Background Technology

[0002] Polyethylene wax, also known as polymer wax, is widely used due to its excellent cold resistance, heat resistance, chemical resistance, and abrasion resistance. In normal production, this wax can be directly added to polyolefin processing as an additive to increase the gloss and processing performance of the product. As a lubricant, it has stable chemical properties and good electrical properties. Polyethylene wax has good compatibility with polyethylene, polypropylene, polyvinyl acetate, ethylene propylene rubber, and butyl rubber. It can improve the flowability of polyethylene, polypropylene, and ABS, and the release properties of polymethyl methacrylate and polycarbonate. Compared with PVC and other external lubricants, polyethylene wax has a stronger internal lubricating effect. Polyethylene wax is generally produced by extrusion molding. The molding process uses a rotating screw to extrude the heated and molten thermoplastic raw material from a die head with the required cross-sectional shape. Then, it is shaped by a sizing device and cooled and solidified by a cooler to become a product with the required cross-section.

[0003] Polyethylene wax is first heated and plasticized by an extruder, and then formed into a certain shape of strip, sheet or other semi-finished product through an extrusion die. Subsequently, these semi-finished products can be further processed into the final product through calendering, injection molding, blow molding and other molding processes. Existing polyethylene wax extruders can only perform extrusion and it is difficult to complete the shaping at the same time, which makes the overall processing efficiency low.

[0004] To address the aforementioned issues, an extruder for producing polyethylene wax is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide an extruder for producing polyethylene wax, which solves the problem in the prior art where polyethylene wax is first heated and plasticized by an extruder, and then formed into a certain shape of strip, sheet or other semi-finished product through an extrusion die. Subsequently, these semi-finished products can be further processed into the final product through calendering, injection molding, blow molding and other molding processes. The existing polyethylene wax extruders perform extrusion alone and it is difficult to complete the shaping at the same time, resulting in low overall processing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an extruder for producing polyethylene wax, comprising an extrusion mechanism, a shaping mold connected to one side of the extrusion mechanism, a cooling and disassembly mechanism rotatably disposed on one side of the shaping mold, the extrusion mechanism including a conveying component for extruding polyethylene wax raw materials, the shaping mold including a support connected to one side of the conveying component, a washer engaged on one side of the support, the cooling and disassembly mechanism including a retaining ring inserted into the support and engaged, an outer ring screwed to one side of the retaining ring, a cooling pipe inserted into the outer ring, the cooling pipe being evenly distributed inside the retaining ring and the outer ring.

[0007] Preferably, the extrusion mechanism includes a base plate, a side frame is fixedly mounted on one side of the base plate, and the conveying assembly is mounted on one side of the side frame.

[0008] Preferably, the conveying assembly includes a vertically arranged extrusion tube, the interior of which is provided with a spiral conveying component, and the output end of which is provided with a conveying tube.

[0009] Preferably, the shaping mold includes a fixed frame fixedly disposed on one side of the base plate, the fixed frame and the support frame are fixedly connected, and a washer groove for engaging the washer part is provided on one side of the support frame.

[0010] Preferably, the outer end of the support frame is provided with a slot, and the slot is provided with three sets of positioning slots in a circular array, and a first inner mold is fixedly provided inside the support frame.

[0011] Preferably, the cooling disassembly mechanism further includes multiple sets of screws arranged in a circular array and inserted between the retaining ring and the outer ring.

[0012] Preferably, an inner module is fixedly disposed on the first inner mold, and a second inner mold is fixed inside the retaining ring. The second inner mold has an inner mold groove for engaging the inner module.

[0013] Preferably, a plug is fixedly provided on one side of the retaining ring, and three sets of rotating retaining blocks are fixedly provided on the outer side of the plug. A connecting rod is connected to the outer ring of the second inner mold, and the cooling pipe passes through the connecting rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. The present invention provides an extruder for producing polyethylene wax, which integrates polyethylene wax extrusion and shaping by connecting the conveying component and the shaping mold. The conveying pipe between the extrusion mechanism and the shaping mold is narrow, so cooling and shaping will not affect the subsequent extrusion conveying. At the same time, the continuous conveying of the extrusion mechanism can fully fill the cooling and disassembly mechanism and complete the shaping simultaneously, thereby improving the processing efficiency. This invention initially solves the problem that existing polyethylene wax extruders can only extrude and cannot complete the shaping simultaneously, resulting in low overall processing efficiency.

[0016] 2. The present invention provides an extruder for producing polyethylene wax. Through the setting of a cooling and disassembly mechanism, a support frame is used to connect the cooling and disassembly mechanism. The retaining ring and the outer ring are fixed by screws. The retaining ring is inserted into the support frame. The washer is used for sealing and filling. The cooling pipes are evenly distributed inside the retaining ring and the outer ring to achieve cooling and shaping. This solves the problem that existing polyethylene wax needs to be shaped and the shaped shape can be replaced. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the disassembled structure of the extrusion mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram showing the disassembled structure of the shaping mold and cooling disassembly mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the shaping mold and cooling disassembly mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the cooling disassembly mechanism of this utility model;

[0022] Figure 6 This is a schematic diagram of the disassembly structure of the cooling disassembly mechanism of this utility model.

[0023] In the diagram: 1. Extrusion mechanism; 11. Base plate; 12. Side frame; 13. Conveying assembly; 131. Extrusion tube; 132. Conveying tube; 133. Screw conveyor; 2. Shaping mold; 21. Fixing frame; 22. Support frame; 221. Washer groove; 222. Slot; 223. Positioning groove; 224. First inner mold; 2241. Inner module; 23. Washer; 3. Cooling and disassembly mechanism; 31. Outer ring; 32. Screw; 33. Cooling tube; 34. Snap ring; 341. Insert block; 342. Rotating snap block; 343. Second inner mold; 3431. Inner mold slot; 3432. Connecting rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0026] Combination Figure 1 This utility model discloses an extruder for producing polyethylene wax, comprising an extrusion mechanism 1, a shaping mold 2 connected to one side of the extrusion mechanism 1, and a cooling disassembly mechanism 3 rotatably disposed on one side of the shaping mold 2. The extrusion mechanism 1 includes a conveying assembly 13 for extruding polyethylene wax raw materials. The shaping mold 2 includes a support frame 22 connected to one side of the conveying assembly 13, and a washer 23 engaged on one side of the support frame 22. The cooling disassembly mechanism 3 includes a retaining ring 34 inserted into the support frame 22 for engagement, and an outer ring 31 screwed to one side of the retaining ring 34. A cooling pipe 33 is inserted into the outer ring 31, and the cooling pipe 33 is evenly distributed inside the retaining ring 34 and the outer ring 31.

[0027] Specifically, the conveying assembly 13 is used to extrude polyethylene wax into the support frame 22. The support frame 22 is fixedly installed and used to connect the cooling disassembly mechanism 3. The retaining ring 34 and the outer ring 31 are fixed together by the screw 32. The retaining ring 34 is inserted into the support frame 22. The washer 23 is used for sealing and filling. The cooling pipe 33 is evenly distributed inside the retaining ring 34 and the outer ring 31 to achieve cooling and shaping. The outer ring 31 can drive the retaining ring 34 to rotate synchronously. This structure realizes the integration of polyethylene wax extrusion and shaping. The cooling pipe 33 cools and shapes the shaping mold 2 and the cooling disassembly mechanism 3. The conveying pipe 132 between the extrusion mechanism 1 and the shaping mold 2 is relatively narrow. Cooling and shaping will not affect the subsequent extrusion conveying. At the same time, the continuous conveying of the extrusion mechanism 1 can fully fill the cooling disassembly mechanism 3 and complete the shaping simultaneously, improving the processing efficiency.

[0028] The present invention will be further described below with reference to the embodiments.

[0029] Example 1:

[0030] Combination Figure 2 The extrusion mechanism 1 includes a base plate 11, a side frame 12 is fixedly installed on one side of the base plate 11, and a conveying assembly 13 is installed on one side of the side frame 12. The base plate 11 is used to fix the shaping mold 2, and the side frame 12 is used to connect the extruder.

[0031] The conveying assembly 13 includes a vertically arranged extrusion tube 131, a spiral conveyor 133 is provided inside the extrusion tube 131, and a conveying tube 132 is provided at the output end of the extrusion tube 131. The vertical arrangement of the spiral conveyor 133 can convey polyethylene wax downward along the extrusion tube 131. The output end of the conveying tube 132 is narrowed, which can effectively avoid the impact of cooling and shaping on the extrusion equipment.

[0032] Example 2:

[0033] Combination Figures 3-6 The molding die 2 includes a fixed frame 21 fixedly installed on one side of the base plate 11. The fixed frame 21 and the support frame 22 are fixedly connected. One side of the support frame 22 is provided with a washer groove 221 for engaging the washer part 23. The fixed frame 21 plays a connecting and fixing role. The washer part 23 is engaged in the washer groove 221 to achieve closed fixation.

[0034] The outer end of the support frame 22 is provided with a slot 222, and three sets of positioning grooves 223 are provided in a circular array on the slot 222. The first inner mold 224 is fixedly installed inside the support frame 22. The slot 222 and the positioning grooves 223 are used to align the retaining ring 34 to achieve rotational fixation. The first inner mold 224 is provided with a cavity for polyethylene wax molding.

[0035] The cooling disassembly mechanism 3 also includes multiple sets of screws 32 arranged in a circular array between the retaining ring 34 and the outer ring 31. The screws 32 are arranged so that the retaining ring 34 and the outer ring 31 can be detached or connected. The mold of the molded part can be replaced by replacing the retaining ring 34.

[0036] An inner module 2241 is fixedly installed on the first inner mold 224, and a second inner mold 343 is fixed inside the retaining ring 34. The second inner mold 343 has an inner membrane slot 3431 for engaging the inner module 2241. The inner module 2241 is inserted into the inner membrane slot 3431 to achieve multi-layer sealing of the inner mold.

[0037] A locking block 341 is fixedly installed on one side of the retaining ring 34. Three sets of rotating locking blocks 342 are fixedly installed on the outer side of the locking block 341. A connecting rod 3432 is connected to the outer ring of the second inner mold 343. The cooling pipe 33 passes through the connecting rod 3432. The locking block 341 is inserted into the slot 222. The rotating locking block 342 is inserted into the positioning slot 223 and rotated to lock it. The connecting rod 3432 is used to connect the inner second inner mold 343.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An extruder for producing polyethylene wax, comprising an extrusion mechanism (1), characterized in that: The extrusion mechanism (1) is connected to a shaping mold (2) on one side, and a cooling and disassembly mechanism (3) is rotatably provided on one side of the shaping mold (2); The extrusion mechanism (1) includes a conveying assembly (13) for extruding polyethylene wax raw materials. The shaping mold (2) includes a support frame (22) connected to one side of the conveying assembly (13). A washer (23) is engaged on one side of the support frame (22). The cooling disassembly mechanism (3) includes a retaining ring (34) inserted into the support frame (22). An outer ring (31) is screwed to one side of the retaining ring (34). A cooling pipe (33) is inserted into the outer ring (31). The cooling pipe (33) is evenly distributed inside the retaining ring (34) and the outer ring (31).

2. The extruder for producing polyethylene wax according to claim 1, characterized in that: The extrusion mechanism (1) includes a base plate (11), a side frame (12) is fixedly provided on one side of the base plate (11), and the conveying assembly (13) is provided on one side of the side frame (12).

3. The extruder for producing polyethylene wax according to claim 1, characterized in that: The conveying assembly (13) includes a vertically arranged extrusion tube (131), a spiral conveyor (133) is provided inside the extrusion tube (131), and a conveying tube (132) is provided at the output end of the extrusion tube (131).

4. The extruder for producing polyethylene wax according to claim 2, characterized in that: The shaping mold (2) includes a fixing frame (21) fixedly installed on one side of the base plate (11). The fixing frame (21) and the support frame (22) are fixedly connected. A washer groove (221) for engaging the washer part (23) is provided on one side of the support frame (22).

5. An extruder for producing polyethylene wax according to claim 1, characterized in that: The outer end of the support frame (22) is provided with a slot (222), and three sets of positioning slots (223) are provided in a circular array on the slot (222). The first inner mold (224) is fixedly installed inside the support frame (22).

6. An extruder for producing polyethylene wax according to claim 1, characterized in that: The cooling disassembly mechanism (3) also includes multiple sets of screws (32) arranged in a circular array and inserted between the retaining ring (34) and the outer ring (31).

7. An extruder for producing polyethylene wax according to claim 5, characterized in that: An inner module (2241) is fixedly provided on the first inner mold (224), and a second inner mold (343) is fixed inside the retaining ring (34). The second inner mold (343) has an inner mold groove (3431) for engaging the inner module (2241).

8. An extruder for producing polyethylene wax according to claim 7, characterized in that: A plug (341) is fixedly provided on one side of the retaining ring (34), and three sets of rotating retaining blocks (342) are fixedly provided on the outer side of the plug (341). A connecting rod (3432) is connected to the outer ring of the second inner mold (343), and the cooling pipe (33) is provided through the connecting rod (3432).