Flaky object folding, stacking and counting machine

Abstract

The utility model discloses a sheet-shaped object folding and stacking counting machine, which relates to the field of material processing and comprises a machine frame, and a material taking module used for moving sheet-shaped objects, a folding module used for folding the sheet-shaped objects and a material clamping module used for stacking are connected onto the machine frame. And the material taking module adopts a vacuum chuck to fix and move the sheet-shaped object, and is connected to the top of the rack through a translation mechanism. Compared with the prior art, the sheet-shaped object processing device has the advantages that the sheet-shaped object processing device is complete in function when used for processing sheet-shaped objects, has the functions of folding, stacking, counting and the like on the sheet-shaped objects, and is of an integrated structural design, easy to operate and wide in application range.

Description

Technical Field

[0001] This utility model relates to the field of material handling, specifically a sheet-like folding, palletizing, and counting machine. Background Technology

[0002] Sheet-like items refer to goods with a sheet-like structure. Many items in industries such as food and chemicals have a sheet-like structure. Examples include bean curd sheets, dried tofu sheets, and kelp in the food sector, and packaging bags and lawn mats in the chemical sector. Because sheet-like items occupy a large area when stacked, they often need to be stacked, folded, or even counted as needed.

[0003] Taking bean curd sheets as an example, after mechanized processing in actual factories, they almost always need to be folded, stacked, and counted. Traditionally, this is mostly done manually, which is time-consuming and labor-intensive. Existing folding, stacking, or counting equipment is not suitable for folding, stacking, and counting sheet-like materials. Therefore, those skilled in the art have proposed a sheet-like material folding, stacking, and counting machine to solve the problems mentioned in the background. Utility Model Content

[0004] The purpose of this invention is to provide a sheet-like folding, palletizing, and counting machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A sheet folding, palletizing, and counting machine includes a frame, on which are connected a material picking module for moving the sheet, a folding module for folding the sheet, and a clamping module for palletizing.

[0007] As a further embodiment of this utility model: the material picking module uses a vacuum suction cup to fix and move sheet-like objects, and the material picking module is connected to the top of the frame through a translation mechanism.

[0008] As a further improvement of this utility model, a feeding tray is also provided on the frame, and the feeding tray is connected to the frame through a lifting mechanism.

[0009] As a further embodiment of this utility model: the folding module includes a rotary drive mechanism connected to the frame and a flip plate connected to the rotary drive mechanism.

[0010] As a further improvement of this utility model, the clamping module is connected to the frame via a translation mechanism.

[0011] As a further improvement of this invention, it also includes an electrical control box for controlling the folding palletizing and counting machine.

[0012] Compared with the prior art, the advantages of this utility model are: this utility model is fully functional when used for processing sheet materials, and has functions such as folding, stacking and counting of sheet materials. It has an integrated structural design, is easy to operate and has a wide range of applications. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a sheet-like folding, palletizing, and counting machine.

[0014] Figure 2 This is a schematic diagram of the folding module in a sheet-like folding palletizing and counting machine.

[0015] Figure 3 for Figure 1 A partially enlarged structural diagram;

[0016] Figure 4 for Figure 1 A magnified schematic diagram of the structure at another location;

[0017] Figure 5 This is a front view structural diagram of a sheet-like folding palletizing and counting machine;

[0018] Figure 6 This is a partial structural diagram of the material handling module in a sheet folding palletizing and counting machine.

[0019] Figure 7 A top view of a sheet-like folding, palletizing, and counting machine;

[0020] In the diagram: 1. Frame; 2. Material handling module; 3. Folding module; 4. Clamping module; 5. Vacuum suction cup; 6. Feeding tray; 7. Lifting mechanism; 8. Rotary drive mechanism; 9. Flip plate; 10. Electrical control box. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] Please see Figure 1-7 A sheet-like folding, palletizing, and counting machine includes a frame 1, on which are connected a material-picking module 2 for moving the sheet-like material, a folding module 3 for folding the sheet-like material, and a clamping module 4 for palletizing. It also includes an electrical control box 10 for controlling the folding, palletizing, and counting machine. The material-picking module 2 picks up the sheet-like material and places it in the working area of ​​the folding module 3, which then folds the sheet-like material before it is palletized by the clamping module 4.

[0026] The material handling module 2, folding module 3, and clamping module 4 can coordinate with each other via a control program written into the control box 10. For example, the material handling module 2 can be programmed to pick up N sheets of sheet material and place them in the positions of these modules 3, after which the folding module 3 will fold them, and then the clamping module 4 will clamp them for stacking. Alternatively, the clamping module 4 can be programmed to pick up the sheet material after it has been folded twice by the folding module 3, removing both folded sheets at once.

[0027] The material-picking module 2 uses vacuum suction cups 5 to fix and move sheet-like objects. The material-picking module 2 is connected to the top of the frame 1 via a translation mechanism. Preferably, the material-picking module 2 is connected to the frame 1 using a translation mechanism, which effectively reduces the chance of the sheet-like object falling during the picking process. Other mechanisms can also be used for connection, such as a rotary connection structure. After the material-picking module 2 picks up the sheet-like object, it rotates and moves to the working area of ​​the folding module 3. However, since rotation can increase the risk of falling due to centrifugal force, a translation mechanism is preferred. Multiple sets of vacuum suction cups 5 are provided. Because the sheet-like objects have relatively uniform weight, when the number of vacuum suction cups 5 is small, the suction force of each vacuum suction cup 5 will be greater, which may easily lead to the sheet-like object being broken. Therefore, with multiple sets of vacuum suction cups 5, the suction force of a single vacuum suction cup 5 is relatively small, ensuring that the sheet-like object is picked up without being damaged. All vacuum suction cups 5 are connected to a negative pressure mechanism via pipes to provide suction for picking up the sheet-like object.

[0028] The frame 1 is also equipped with a feeding tray 6, which is connected to the frame 1 via a lifting mechanism 7. The feeding tray 6 works in conjunction with the material handling module 2 to supply sheet materials. The lifting mechanism 7 maximizes the amount of sheet materials that can be placed at one time. During the movement of the sheet materials, the lifting mechanism 7 gradually rises, working in conjunction with the material handling module 2 to pick up the materials. The device can also be operated manually. Since a single person can place multiple layers of sheet materials at a time, the impact on the overall working efficiency of the device is minimal. The feeding tray 6 and the lifting mechanism 7 minimize manual intervention and maximize automation.

[0029] The folding module 3 includes a rotary drive mechanism 8 connected to the frame 1 and a flip plate 9 connected to the rotary drive mechanism 8. The folding module 3 is one of the important protective structures of this application. It includes the rotary drive mechanism 8 and the flip plate 9. After being picked up by the material handling module 2, the sheet material is placed on the flip plate 9, with half of the sheet material outside the flip plate 9 and the other half on the flip plate 9. Folding is achieved during the flipping process of the flip plate 9. The rotary drive mechanism 8 provides the flipping power for the flip plate 9 and can also count the number of flips. The flip plate 9 should not use a simple conventional plate structure; a perforated plate or a comb-like plate structure is preferred to avoid the sheet material adhering to the flip plate 9 during the flipping process, which could lead to folding failure.

[0030] The clamping module 4 is connected to the frame 1 via a translation mechanism. The clamping module 4 clamps the sheet-like object folded by the folding module 3 and removes it. The clamping module 4 is equipped with a clamping structure to clamp the sheet-like object. Any conventional clamping structure can be used.

[0031] In addition, to better achieve the required number of folding and stacking points for sheet materials, other structures can be added, such as a reciprocating pressure structure, to apply pressure again to the folded sheet materials, preventing bulging at the folding points and tilting of the stacked sheets. A conveyor belt can also be installed to provide conveying power when the clamping module moves the sheet materials, preventing damage during dragging.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sheet-like folding, palletizing, and counting machine, comprising a frame (1), characterized in that, The frame (1) is connected to a material picking module (2) for moving sheet materials, a folding module (3) for folding sheet materials, and a clamping module (4) for stacking.

2. The sheet folding, palletizing, and counting machine according to claim 1, characterized in that, The material picking module (2) uses a vacuum suction cup (5) to fix and move sheet-like objects. The material picking module (2) is connected to the top of the frame (1) through a translation mechanism.

3. The sheet folding, palletizing, and counting machine according to claim 1, characterized in that, The frame (1) is also provided with a feeding tray (6), which is connected to the frame (1) through a lifting mechanism (7).

4. The sheet folding, palletizing, and counting machine according to claim 1, characterized in that, The folding module (3) includes a rotary drive mechanism (8) connected to the frame (1) and a flap (9) connected to the rotary drive mechanism (8).

5. The sheet folding, palletizing, and counting machine according to claim 1, characterized in that, The clamping module (4) is connected to the frame (1) via a translation mechanism.

6. The sheet folding, palletizing, and counting machine according to any one of claims 1-5, characterized in that, It also includes an electrical control box (10) for controlling the folding palletizing and counting machine.

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