Flexible vibration disc combined structure

Abstract

The utility model provides a flexible vibration disk combination structure, which comprises a hopper, a batch vibration feeding mechanism and a material distribution vibration discharging mechanism, the hopper is arranged at the upper end of the batch vibration feeding mechanism, the material distribution vibration discharging mechanism is positioned on one side of the batch vibration feeding mechanism, the batch vibration feeding mechanism comprises a machine base, a vibrator and a feeding channel, and the distributing vibration discharging mechanism comprises a vibration base and a flexible disc. The automatic feeding and discharging device has the advantages that feeding and discharging in batches are achieved through the batch vibration feeding mechanism and the material distribution vibration discharging mechanism, the batched materials are automatically arranged through the flexible disc of a tray type structure, manual operation is replaced, and production efficiency is effectively improved.

Description

Technical Field

[0001] This utility model mainly relates to the field of vibratory feeder technology, specifically to a flexible vibratory feeder assembly structure. Background Technology

[0002] In today's machining industry, there are strict and meticulous requirements for the processing of various small parts. After the machining process is completed, in order to ensure that the next process can proceed smoothly, these small parts must be arranged in an orderly manner according to specific angles and precise positions. However, this presents a great challenge in the actual production process.

[0003] During the actual implementation process, the inventors discovered the following defects:

[0004] Because these machined small parts are extremely small, arranging them manually requires operators to concentrate intensely, carefully discerning the angle and position of each part, and placing them one by one. This process is extremely tedious and consumes a significant amount of time and energy. Furthermore, prolonged repetitive labor easily leads to operator fatigue, further reducing the accuracy and efficiency of the arrangement, severely impacting overall production efficiency, increasing production costs, and becoming a key factor restricting production progress and improving enterprise profits. Therefore, there is an urgent need for a technology or equipment that can efficiently and accurately arrange small parts to meet the demands of modern production.

[0005] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0006] 1. The technical problem to be solved by the utility model:

[0007] This invention provides a flexible vibratory feeder assembly structure to solve the technical problems existing in the background art.

[0008] 2. Technical Solution:

[0009] To achieve the above objectives, the technical solution provided by this utility model is as follows: a flexible vibratory feeder assembly structure, including a hopper, a batch vibratory feeding mechanism, and a distributing vibratory unloading mechanism. The hopper is disposed at the upper end of the batch vibratory feeding mechanism, and the distributing vibratory unloading mechanism is located on one side of the batch vibratory feeding mechanism. The batch vibratory feeding mechanism includes a base, a vibrator, and a feeding channel, and the distributing vibratory unloading mechanism includes a vibratory base and a flexible disc.

[0010] In a further optimized configuration, one end of the hopper outlet is mounted on the feeding channel, and both sides of the hopper are fixedly connected to the machine base via positioning side plates. The positioning side plates are provided with multiple mounting slots, and the hopper is provided with a dustproof cover.

[0011] In a further optimized configuration, the machine base is provided with a limiting plate, and multiple adjustment slots are provided on both sides of the machine base. Multiple adjustment holes are provided at the upper end of the adjustment slots, and the adjustment holes are correspondingly provided with the mounting slots. The vibrator is installed inside the machine base, and its lower end is fixedly connected to the limiting plate. Multiple positioning bolts are provided on both sides of the limiting plate.

[0012] In a further optimized configuration, multiple positioning bolts pass through the adjustment groove and are connected to the limiting plate, and the limiting plate is fixedly connected to both sides of the machine base by the multiple positioning bolts.

[0013] In a further optimized configuration, one end of the feeding channel is connected to the vibrator, and the other end is located above the flexible disc.

[0014] In a further optimized configuration, the flexible disk is a rectangular tray structure, with its lower end embedded within the vibration base.

[0015] Furthermore, the vibration base is equipped with push-pull handles on both sides.

[0016] 3. Beneficial effects:

[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0018] This utility model is reasonably designed, and adopts a batch vibration feeding mechanism and a sorting vibration unloading mechanism to realize batch feeding and unloading. The batched materials are automatically arranged by a flexible tray with a pallet structure, which replaces manual operation and effectively improves production efficiency.

[0019] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the batch vibration feeding mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the batch vibration feeding mechanism of this utility model from another angle.

[0023] Figure label:

[0024] 1. Hopper; 2. Batch vibrating feeding mechanism; 201. Machine base; 2011. Limiting plate; 2012. Positioning bolt; 2013. Adjusting groove; 2014. Adjusting hole; 202. Vibrator; 203. Feeding channel; 3. Distributing vibrating unloading mechanism; 301. Vibrating base; 302. Flexible disc; 303. Push-pull handle; 4. Positioning side plate; 401. Mounting groove; 5. Dustproof cover. Detailed Implementation

[0025] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0029] See attached document Figure 1-3A flexible vibratory feeder assembly structure includes a hopper 1, a batch vibratory feeding mechanism 2, and a material dispensing vibratory unloading mechanism 3. The hopper 1 is located at the upper end of the batch vibratory feeding mechanism 2, and the material dispensing vibratory unloading mechanism 3 is located on one side of the batch vibratory feeding mechanism 2. The batch vibratory feeding mechanism 2 includes a base 201, a vibrator 202, and a feeding channel 203. The material dispensing vibratory unloading mechanism 3 includes a vibratory base 301 and a flexible disc 302.

[0030] See attached document Figure 1-3 One end of the hopper 1 is mounted on the feeding channel 203. The two sides of the hopper 1 are fixedly connected to the machine base 201 through positioning side plates 4. Multiple mounting slots 401 are provided on the positioning side plates 4. The mounting side plates 4 are matched with the adjustment holes 2041 to select the installation height, which is used to adjust the height position between the hopper 1 and the machine base 201. The hopper 1 is equipped with a dust cover 5. The material is fed from the inlet at the top of the hopper 1. After feeding, the dust cover 5 is closed. The outlet at the bottom of the hopper 1 is placed in the feeding channel 203. After the material falls, it falls directly into the feeding channel 203.

[0031] See attached document Figure 1-3 The machine base 201 is equipped with a limiting plate 2011. Multiple adjustment slots 2013 are provided on both sides of the machine base 201. Multiple adjustment holes 2014 are provided at the upper end of the adjustment slots 2013. The adjustment holes 2014 are correspondingly set with the mounting slots 401. The vibrator 202 is set in the machine base 201, and its lower end is fixedly connected to the limiting plate 2011. Multiple positioning bolts 2012 are provided on both sides of the limiting plate 2011. The multiple positioning bolts 2012 pass through the adjustment slots 2013 and are connected to the limiting plate 2011. The limiting plate 2011 is fixedly connected to both sides of the machine base 201 through the multiple positioning bolts 2012. The height of the limiting plate 2011 can be adjusted by adjusting its up and down position in the adjustment slots 2013 through the positioning bolts 2012. In actual use, the height of the vibrator 202 and the feeding channel 203 are adjusted according to production needs to match the receiving height of the hopper 1.

[0032] See attached document Figure 1-3 One end of the feeding channel 203 is connected to the vibrator 202, and the other end is located above the flexible disk 302. After being driven by the vibrator 202, the feeding channel 203 generates vertical vibration and torsional vibration, so that the material is transported in an orderly manner along the feeding channel 203 toward the flexible disk 302.

[0033] See attached document Figure 1-3The flexible tray 302 is a rectangular tray structure. The lower end of the flexible tray 302 is embedded in the vibrating base 301. The flexible tray 302 is used to carry the material falling from the feeding channel 203. After the vibrating base 301 is started, the vibration generated is transmitted to the flexible tray 302. Under the continuous and regular vibration, the disordered material in the flexible tray 302 begins to automatically arrange itself with the vibration, realizing the effect of batch and automatic material arrangement. The vibrating base 301 is also equipped with push-pull handles 303 on both sides. The vibrating base 301 and the flexible tray 302 can be moved to adapt to the production environment through the push-pull handles 303 on both sides.

[0034] In this embodiment, during use, the material is fed through the inlet at the top of the hopper 1. After feeding, the dust cover 5 is closed. The material falls directly into the feeding channel 203 after passing through the outlet at the bottom of the hopper 1. One end of the feeding channel 203 is connected to the flexible disk 302. The feeding channel 203 starts to vibrate under the action of the vibrator 202, which conveys the material to the flexible disk 302 at a uniform speed and in an orderly manner, and finally falls into the flexible disk 302. By setting the start frequency of the vibrator, batch feeding can be achieved.

[0035] The material falling into the flexible disk 302 is in a disorderly and random state. After the vibration base 301 is activated, the flexible disk 302 is driven to vibrate, so that the originally disorderly material begins to automatically arrange itself with the vibration, reducing manual intervention and improving production efficiency.

[0036] In summary, the use of a batch vibratory feeding mechanism and a segmented vibratory unloading mechanism enables batch feeding and unloading. The batched materials are automatically arranged by a flexible tray with a pallet structure, replacing manual operation and effectively improving production efficiency.

[0037] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A flexible vibrating disk assembly structure, characterized in that: It includes a hopper (1), a batch vibrating feeding mechanism (2) and a material dispensing vibrating unloading mechanism (3). The hopper (1) is located on the upper end of the batch vibrating feeding mechanism (2), and the material dispensing vibrating unloading mechanism (3) is located on one side of the batch vibrating feeding mechanism (2). The batch vibrating feeding mechanism (2) includes a base (201), a vibrator (202) and a feeding channel (203). The material dispensing vibrating unloading mechanism (3) includes a vibrating base (301) and a flexible disk (302).

2. The flexible vibratory feeder assembly structure according to claim 1, characterized in that: The discharge port of the hopper (1) is mounted on the feeding channel (203). The two sides of the hopper (1) are fixedly connected to the machine base (201) through positioning side plates (4). Multiple mounting slots (401) are provided on the positioning side plates (4). The hopper (1) is provided with a dust cover plate (5).

3. The flexible vibratory feeder assembly structure according to claim 2, characterized in that: The base (201) is provided with a limiting plate (2011). Multiple adjustment slots (2013) are provided on both sides of the base (201). Multiple adjustment holes (2014) are provided at the upper end of the adjustment slots (2013). The adjustment holes (2014) are corresponding to the mounting slots (401). The vibrator (202) is provided in the base (201) and its lower end is fixedly connected to the limiting plate (2011). Multiple positioning bolts (2012) are provided on both sides of the limiting plate (2011).

4. The flexible vibratory feeder assembly structure according to claim 3, characterized in that: Multiple positioning bolts (2012) pass through the adjustment groove (2013) and are connected to the limiting plate (2011). The limiting plate (2011) is fixedly connected to both sides of the base (201) by multiple positioning bolts (2012).

5. The flexible vibratory feeder assembly structure according to claim 1, characterized in that: One end of the feeding channel (203) is connected to the vibrator (202), and the other end is located above the flexible disk (302).

6. The flexible vibratory feeder assembly structure according to claim 1, characterized in that: The flexible disk (302) is a rectangular tray structure, and the lower end of the flexible disk (302) is embedded in the vibration base (301).

7. The flexible vibratory feeder assembly structure according to claim 1, characterized in that: The vibration base (301) is also provided with push-pull handles (303) on both sides.

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