Powder material metering control device

By designing a powder material metering and control device, and using a combination of stepper motor-driven heating roller and feeding screw roller, the problems of powder adhesion and incomplete dispersion were solved, and efficient powder metering and synchronous feeding were achieved.

CN223645593UActive Publication Date: 2025-12-09WEIFANG ZHIYOU MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520324899.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-12-09
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing powder conveying devices are prone to reduced metering accuracy due to powder sticking during the metering process, and the electric heating rollers are difficult to completely break up the powder clumps under the heating layer, resulting in reduced breaking efficiency.

Method used

A powder material metering and control device was designed, which includes a powder feeding component, a processing box, a feeding pipe, a powder dispersing and discharging component, and a feeding spiral roller. The powder is heated and dispersed in real time by a stepper motor driving a central gear and a heating roller, and the feeding is synchronized by a pulley and belt drive.

Benefits of technology

It improves the efficiency and completeness of powder dispersal, ensuring the accuracy of powder metering and the synchronization of feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder material metering control device, which relates to the technical field of powder conveying, and comprises a powder adding assembly, a processing box and a blanking pipe, the lower end of the powder adding assembly is fixedly communicated with the processing box, the lower end of the processing box is fixedly connected with two symmetrically arranged mounting plates, the lower ends of the mounting plates are fixedly connected with the blanking pipe, and the blanking pipe is fixedly connected with the processing box. A passing pipe fixedly communicates between the treatment box and the discharging pipe, a discharging assembly is arranged on the left side of the lower end of the discharging pipe, a powder scattering and discharging assembly is arranged on the treatment box and comprises an L-shaped plate fixedly communicating with the right end of the treatment box, a stepping motor is fixedly connected to the inner end of the L-shaped plate, and the output end of the stepping motor fixedly communicates with a first rotating shaft. The outer end of the first rotating shaft is fixedly connected with a central gear and a heating roller which is arranged on the left side of the central gear. According to the utility model, powder dough entering the treatment box can be heated and scattered in real time, so that the scattering efficiency and the scattering completeness of the powder dough are improved.
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Description

Technical Field

[0001] This utility model relates to the field of powder conveying technology, specifically to a powder material metering and control device. Background Technology

[0002] Powders are aggregates composed of numerous small particles. Their common characteristics are: they have many discontinuous surfaces, a large specific surface area, and are composed of many small particles.

[0003] For example, utility model patent CN213111638U discloses a metering device for powder conveying, relating to the field of powder conveying technology. To address the problem that existing methods generally require metering of powder before conveying, and that the metering accuracy is easily reduced due to powder sticking together during the metering process, a heating layer is provided at the lower end of the powder hopper, and the heating layer is fixedly connected to the powder hopper. A motor housing is provided on the outer wall of one side of the heating layer, and the motor housing is fixedly connected to the heating layer. A first drive motor is fixedly installed inside the motor housing, and a first coupling is provided at the output end of the first drive motor. An electric heating roller is provided at one end of the first coupling, and the output end of the first drive motor is connected to the electric heating roller through the first coupling. However, there is a problem that while the electric heating roller disperses powder clumps within the heating layer, it cannot disperse powder clumps in the lower layer of the heating layer, resulting in incomplete dispersion of powder clumps and ultimately reduced dispersion efficiency. Therefore, we propose a powder material metering and control device. Utility Model Content

[0004] The purpose of this invention is to provide a powder material metering and control device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a powder material metering and control device, comprising a powder feeding component, a processing box, and a feeding pipe. The lower end of the powder feeding component is fixedly connected to the processing box. The lower end of the processing box is fixedly connected to two symmetrically arranged mounting plates. The lower end of the mounting plates is fixedly connected to the feeding pipe. A through pipe is fixedly connected between the processing box and the feeding pipe. A feeding component is provided on the lower left side of the feeding pipe. A powder dispersing and discharging component is provided on the processing box. The powder dispersing and discharging component includes components fixedly connected to the processing box. The L-shaped plate on the right end has a stepper motor fixedly connected to its inner end. The output end of the stepper motor is fixedly connected to a first rotating shaft. The outer end of the first rotating shaft is fixedly connected to a central gear and a heating roller. The heating roller is located to the left of the central gear. The outer end of the heating roller is fixedly connected to multiple circumferentially distributed dispersing strips. The upper part of the outer end of the central gear is meshed with a side gear. The inner end of the side gear is fixedly connected to a follower shaft. The outer end of the side gear is meshed with a gear ring. The outer end of the gear ring is fixedly connected to a rotating ring. The middle of the outer end of the rotating ring has a discharge hole.

[0006] Preferably, the inner end of the feeding tube is provided with a feeding chamber and a placement chamber, and the upper right side of the outer end of the feeding tube is provided with a through hole, which is fixedly connected to the placement chamber. The outer end of the first rotating shaft is fixedly connected to a first pulley, and a second pulley is provided below the first pulley and is located in the placement chamber. A belt is sleeved between the first pulley and the second pulley. The surface of the second pulley is fixedly connected to a second rotating shaft, and the second rotating shaft passes through the second pulley. A feeding spiral roller is fixedly connected to the left side of the outer end of the second rotating shaft.

[0007] Preferably, the feeding assembly includes a discharge pipe fixedly connected to the left side of the lower end of the feeding pipe, and a solenoid valve is provided at the outer end of the discharge pipe.

[0008] Preferably, the powder feeding component includes a powder hopper, a powder feeding pipe is fixedly connected to the middle of the upper end of the powder hopper, a control valve and a powder flow meter are provided on the lower side of the outer end of the powder hopper, and a processing box is fixedly connected to the lower end of the powder hopper.

[0009] Preferably, the outer end of the first rotating shaft is rotatably connected to the processing box via a bearing, and the end of the follower shaft near the inner wall of the processing box is rotatably connected to the processing box via a bearing.

[0010] Preferably, the belt passes through a through hole, and the outer end of the second rotating shaft is rotatably connected to the feed pipe via a bearing.

[0011] Preferably, the outer diameter of the rotating ring is matched with the inner diameter of the processing box, and the length of the rotating ring is matched with the inner length of the processing box.

[0012] Preferably, the length of the feeding spiral roller is matched with the inner length of the feeding cavity, and the outer diameter of the feeding spiral roller is smaller than the inner diameter of the feeding cavity.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The present invention is equipped with a powder feeding component, a processing box, a feeding pipe, a powder dispersing and discharging component, a feeding chamber, a placing chamber, a passage, a mounting plate, a passage pipe and a feeding component. This invention enables real-time heating and dispersing of powder clumps entering the processing box, thereby improving the dispersing efficiency and completeness of powder clumps.

[0015] 2. The system is equipped with a powder feeding component, a processing box, a feeding pipe, a powder dispersing and discharging component, a first pulley, a belt, a second pulley, a second rotating shaft, a feeding screw roller, a discharge hole, a feeding chamber, a placement chamber, a through hole, a mounting plate, and a through pipe. The first rotating shaft rotates, which in turn drives the first pulley to rotate. The first pulley, via the belt, drives the second pulley to rotate, which in turn drives the second rotating shaft to rotate. The second rotating shaft then drives the feeding screw roller to rotate. The feeding screw roller performs a screw feeding action on the powder entering the feeding pipe, improving the synchronization of feeding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the powder dispersing and discharging component of this utility model.

[0018] Figure 3 A schematic diagram of the cross-sectional structure of the component added to the powder-turning body of this utility model;

[0019] Figure 4 This is a cross-sectional structural diagram of the discharge component of this utility model.

[0020] In the diagram: 1. Powder feeding assembly; 11. Powder hopper; 12. Powder feeding pipe; 13. Control valve and powder flow meter; 2. Processing box; 3. Feeding pipe; 4. Powder dispersing and discharging assembly; 41. L-shaped plate; 42. Stepper motor; 43. First rotating shaft; 44. First pulley; 45. Belt; 46. Second pulley; 47. Second rotating shaft; 48. Feeding screw roller; 49. Central gear; 410. Side gear; 411. Follower shaft; 412. Gear ring; 413. Rotating ring; 414. Discharge hole; 415. Heating roller; 416. Dispersing bar; 5. Feeding chamber; 6. Placement chamber; 7. Through hole; 8. Mounting plate; 9. Through pipe; 10. Feeding assembly; 101. Discharge pipe; 102. Solenoid valve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a powder material metering and control device, including a powder feeding component 1, a processing box 2, and a feeding pipe 3. The powder feeding component 1 is fixedly connected to the processing box 2 at its lower end. Two symmetrically arranged mounting plates 8 are fixedly connected to the lower end of the processing box 2. The feeding pipe 3 is fixedly connected to the lower end of the mounting plates 8. A through pipe 9 is fixedly connected between the processing box 2 and the feeding pipe 3. A feeding component 10 is arranged on the lower left side of the feeding pipe 3. A powder dispersing and discharging component 4 is arranged on the processing box 2. The powder dispersing and discharging component 4 includes an L-shaped plate 41 fixedly connected to the right end of the processing box 2. The inner end of the L-shaped plate 41 is fixedly connected to... A stepper motor 42 is connected to the output end of the stepper motor 42, which is fixedly connected to a first rotating shaft 43. A central gear 49 and a heating roller 415 are fixedly connected to the outer end of the first rotating shaft 43. The heating roller 415 is located to the left of the central gear 49. A plurality of circumferentially distributed dispersing strips 416 are fixedly connected to the outer end of the heating roller 415. A side gear 410 is meshed with the upper part of the outer end of the central gear 49. A follower shaft 411 is fixedly connected to the inner end of the side gear 410. A gear ring 412 is meshed with the outer end of the side gear 410. A rotating ring 413 is fixedly connected to the outer end of the gear ring 412. A discharge hole 414 is opened in the middle of the outer end of the rotating ring 413.

[0023] In this embodiment, the inner end of the feeding pipe 3 is provided with a feeding chamber 5 and a placement chamber 6. The upper right side of the outer end of the feeding pipe 3 is provided with a through hole 7, which is fixedly connected to the placement chamber 6. The outer end of the first rotating shaft 43 is fixedly connected to a first pulley 44. A second pulley 46 is provided at the lower part of the first pulley 44 and is located in the placement chamber 6. A belt 45 is sleeved between the first pulley 44 and the second pulley 46. A second rotating shaft 47 is fixedly connected to the surface of the second pulley 46 and passes through the second pulley 46. A feeding spiral roller 48 is fixedly connected to the left side of the outer end of the second shaft 47.

[0024] Specifically, the first rotating shaft 43 rotates, which in turn drives the first pulley 44 to rotate. The first pulley 44 then drives the second pulley 46 to rotate via the belt 45, which in turn drives the second rotating shaft 47 to rotate. The second rotating shaft 47 then drives the feeding screw roller 48 to rotate. The feeding screw roller 48 then performs a screw feeding action on the powder entering the discharge pipe 3, which improves the synchronization of feeding.

[0025] In this embodiment, the feeding assembly 10 includes a discharge pipe 101 fixedly connected to the left side of the lower end of the feeding pipe 3, and a solenoid valve 102 is provided at the outer end of the discharge pipe 101.

[0026] Specifically, a feeding component 10 is provided to directly feed the processed powder.

[0027] In this embodiment, the powder feeding component 1 includes a powder hopper 11, a powder feeding pipe 12 is fixedly connected to the middle of the upper end of the powder hopper 11, a control valve and a powder flow meter 13 are provided on the lower side of the outer end of the powder hopper 11, and the lower end of the powder hopper 11 is fixedly connected to the processing box 2.

[0028] Specifically, by adding the mixed powder clumps into the powder hopper 11 through the powder inlet pipe 12, the control valve and the powder flow meter 13 measure the flow rate of the powder entering the processing box 2.

[0029] In this embodiment, the outer end of the first rotating shaft 43 is rotatably connected to the processing box 2 via a bearing, and the end of the follower shaft 411 near the inner wall of the processing box 2 is rotatably connected to the processing box 2 via a bearing.

[0030] Specifically, ensure that the first rotating shaft 43 and the follower shaft 411 do not interfere with the processing box 2.

[0031] In this embodiment, the belt 45 passes through the through hole 7, and the outer end of the second rotating shaft 47 is rotatably connected to the feed pipe 3 via a bearing.

[0032] Specifically, ensure that the belt 45 does not interfere with the inner wall of the through hole 7, and ensure that the second rotating shaft 47 does not interfere with the feed pipe 3.

[0033] In this embodiment, the outer diameter of the rotating ring 413 is matched with the inner diameter of the processing box 2, and the length of the rotating ring 413 is matched with the inner length of the processing box 2.

[0034] Specifically, ensure that the rotating ring 413 rotates within the processing box 2 without interference.

[0035] In this embodiment, the length of the feeding spiral roller 48 is matched with the inner length of the feeding cavity 5, and the outer diameter of the feeding spiral roller 48 is smaller than the inner diameter of the feeding cavity 5.

[0036] Specifically, ensure that the feeding spiral roller 48 does not interfere with the feeding chamber 5.

[0037] Working principle: When processing powder mixed with lumps, the powder mixed with lumps is added into the powder hopper 11 through the powder inlet pipe 12. At this time, the control valve and the powder flow meter 13 measure the flow rate of the powder entering the processing box 2. During this process, the stepper motor 42 can be powered by an external power source. The output of the stepper motor 42 drives the first rotating shaft 43 to rotate, which in turn drives the central gear 49, the first pulley 44, and the heating roller 415 to rotate synchronously. The central gear 49 drives the side gear 410 to rotate, which in turn drives the follower shaft 411 to rotate. The side gear 410 drives the gear ring 412 to rotate, which in turn drives the rotating ring 413 to rotate. The powder clumps within the rotating ring 413 are driven to rotate, and at this time, the powder clumps are in contact with the heating roller 415 and then with the dispersing strip 416. Simultaneously, the first rotating shaft 43 rotates, which in turn drives the first pulley 44 to rotate. The first pulley 44 drives the second pulley 46 to rotate via the belt 45, which in turn drives the second rotating shaft 47 to rotate. The second rotating shaft 47 drives the feeding screw roller 48 to rotate. The feeding screw roller 48 performs a screw feeding action on the powder entering the discharge pipe 3, improving the synchronization of feeding. This utility model realizes the real-time heating and dispersing action of the powder clumps entering the processing box 2, improving the dispersing efficiency and completeness of the powder clumps.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A powder material metering and control device, comprising a powder feeding component (1), a processing box (2), and a feeding pipe (3), characterized in that: The powder feeding component (1) is fixedly connected to a processing box (2) at its lower end. The processing box (2) is fixedly connected to two symmetrically arranged mounting plates (8). The mounting plates (8) are fixedly connected to a feeding pipe (3) at their lower ends. A through pipe (9) is fixedly connected between the processing box (2) and the feeding pipe (3). A feeding component (10) is provided on the left side of the lower end of the feeding pipe (3). A powder dispersing and discharging component (4) is provided on the processing box (2). The powder dispersing and discharging component (4) includes an L-shaped plate (41) fixedly connected to the right end of the processing box (2). A stepper motor (42) is fixedly connected to the inner end of the L-shaped plate (41). The output end of the stepper motor (42) is fixedly connected to... There is a first rotating shaft (43), and a central gear (49) and a heating roller (415) are fixedly connected to the outer end of the first rotating shaft (43). The heating roller (415) is located to the left of the central gear (49). A plurality of circumferentially distributed dispersing strips (416) are fixedly connected to the outer end of the heating roller (415). A side gear (410) is meshed with the upper part of the outer end of the central gear (49). A follower shaft (411) is fixedly connected to the inner end of the side gear (410). A gear ring (412) is meshed with the outer end of the side gear (410). A rotating ring (413) is fixedly connected to the outer end of the gear ring (412). A discharge hole (414) is opened in the middle of the outer end of the rotating ring (413).

2. The powder material metering and control device according to claim 1, characterized in that: The inner end of the feeding pipe (3) is provided with a feeding chamber (5) and a placement chamber (6). The upper right side of the outer end of the feeding pipe (3) is provided with a through hole (7). The through hole (7) is fixedly connected to the placement chamber (6). The outer end of the first rotating shaft (43) is fixedly connected with a first pulley (44). The lower part of the first pulley (44) is provided with a second pulley (46) and the second pulley (46) is located in the placement chamber (6). A belt (45) is sleeved between the first pulley (44) and the second pulley (46). The surface of the second pulley (46) is fixedly connected with a second rotating shaft (47) and the second rotating shaft (47) passes through the second pulley (46). The left side of the outer end of the second rotating shaft (47) is fixedly connected with a feeding spiral roller (48).

3. The powder material metering and control device according to claim 1, characterized in that: The feeding assembly (10) includes a discharge pipe (101) fixedly connected to the left side of the lower end of the feeding pipe (3), and a solenoid valve (102) is provided at the outer end of the discharge pipe (101).

4. The powder material metering and control device according to claim 1, characterized in that: The powder feeding component (1) includes a powder hopper (11), a powder feeding pipe (12) is fixedly connected to the middle of the upper end of the powder hopper (11), a control valve and a powder flow meter (13) are provided on the lower side of the outer end of the powder hopper (11), and a processing box (2) is fixedly connected to the lower end of the powder hopper (11).

5. The powder material metering and control device according to claim 1, characterized in that: The outer end of the first rotating shaft (43) is rotatably connected to the processing box (2) via a bearing, and the end of the follower shaft (411) near the inner wall of the processing box (2) is rotatably connected to the processing box (2) via a bearing.

6. The powder material metering and control device according to claim 2, characterized in that: The belt (45) passes through the through hole (7), and the outer end of the second rotating shaft (47) is rotatably connected to the feed pipe (3) via a bearing.

7. The powder material metering and control device according to claim 1, characterized in that: The outer diameter of the rotating ring (413) is matched with the inner diameter of the processing box (2), and the length of the rotating ring (413) is matched with the inner length of the processing box (2).

8. A powder material metering and control device according to claim 2, characterized in that: The length of the feeding spiral roller (48) is matched with the inner length of the feeding cavity (5), and the outer diameter of the feeding spiral roller (48) is smaller than the inner diameter of the feeding cavity (5).

Citation Information

Patent Citations

  • Metering device for powder conveying

    CN213111638U