Oil surface cleaning mechanism of shell breaking and kernel taking equipment
By designing oil removal and sewage discharge components for the shell-cracking and kernel-extracting equipment, and using a motor-driven cleaning device to clean the conveyor belt and sewage pipe, the problems of oil residue and sewage accumulation in the sewage pipe are solved, achieving clean conveyor belt and unobstructed sewage pipe.
Patent Information
- Application Number
- CN202520249707.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-02-17
AI Technical Summary
During operation, existing shelling and kernel extraction equipment is prone to oil stains remaining on the surface of the kernels and transferring to the conveyor belt, causing the conveyor belt to become contaminated and slippery. At the same time, oil stains accumulate on the inner wall of the drain pipe, affecting the sewage discharge efficiency.
Design an oil surface cleaning mechanism for shell-cracking and kernel-extracting equipment, including an oil removal component and a sewage discharge component. The mechanism uses a drive motor to drive a reciprocating screw to move a scraper and a cleaning plate, combined with a pressurized water pump nozzle to clean the oil stains on the conveyor belt surface, and a worm gear mechanism to clean the inner wall of the sewage discharge pipe.
It effectively removes oil stains from the surface of the conveyor belt, prevents the conveyor belt from slipping, and ensures that the sewage pipe is unobstructed, thereby improving the cleaning efficiency and operational stability of the equipment.
Smart Images
Figure CN223645664U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of nut processing technology, and in particular relates to an oil surface cleaning mechanism for a shell-cracking and kernel-extracting device. Background Technology
[0002] The main function of shell-cracking and kernel-extracting equipment is to mechanically crack the outer shell of nuts or fruits and extract the kernels inside. This equipment usually adopts efficient shell-cracking, separation and cleaning technology to ensure that the kernels are intact and undamaged, while removing the outer shell and impurities. It is widely used in the nut processing industry to improve production efficiency, reduce labor costs, and ensure the quality and processing effect of the kernels.
[0003] In current shell-cracking and kernel-extracting equipment, most of the oil stains are discharged during operation, but some oil stains remain on the surface of the kernels. These oil stains will transfer to the conveyor belt during transportation, causing contamination of the conveyor belt and potentially causing slippage. At the same time, during the sewage discharge process, some oil stains will accumulate on the inner wall of the sewage pipe. After a long period of accumulation, this will affect the sewage discharge efficiency of the sewage pipe. To address these issues, we have provided an oil surface cleaning mechanism for shell-cracking and kernel-extracting equipment. Utility Model Content
[0004] The purpose of this invention is to provide an oil surface cleaning mechanism for a shell-cracking and kernel-extracting device. By combining the oil removal component and the sewage discharge component, it solves the problem that existing shell-cracking and kernel-extracting devices cannot clean the inner wall of the conveyor belt sewage pipe.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.
[0006] This utility model relates to an oil surface cleaning mechanism for a shell-breaking and kernel-extracting device, comprising a support frame, a conveyor belt connected to one side of the support frame, and a shell-breaking and kernel-extracting device body disposed on the top side of the conveyor belt; an oil removal component disposed at the bottom of the conveyor belt, the oil removal component comprising a horizontal plate disposed at the bottom of the conveyor belt, a scraper disposed at the bottom of the conveyor belt, a water tank fixedly connected to the top side of the horizontal plate, a pressurized water pump connected to one side of the water tank via a connecting pipe, a conveying pipe connected to one side of the pressurized water pump, and a nozzle connected to one end of the conveying pipe; a sewage discharge component disposed inside the horizontal plate, the sewage discharge component comprising a collection box fixedly connected to the inside of the horizontal plate, a connecting pipe connected to the bottom side of the collection box, a sewage discharge pipe threadedly connected to the surface of the connecting pipe, and a cleaning plate disposed inside the sewage discharge pipe.
[0007] The present invention is further configured such that a mounting plate is fixedly connected to one side of the bottom of the bracket, a drive motor is fixedly connected to one side of the mounting plate, a reciprocating screw is fixedly connected to the output end of the drive motor, a threaded sleeve is threadedly connected to the surface of the reciprocating screw, a movable plate is fixedly connected to one side of the threaded sleeve, and the top of the movable plate is fixedly connected to the bottom of the scraper.
[0008] The present invention is further configured such that a fixed plate is fixedly connected to the bottom of one side of the bracket, a rotating rod is rotatably connected to the bottom of the fixed plate, a connecting rod is fixedly connected to the bottom of the surface of the rotating rod, one side of the connecting rod is fixedly connected to one side of the cleaning plate, a worm gear is fixedly connected to the top of the surface of the rotating rod, and a worm is fixedly connected to one side of the surface of the reciprocating screw.
[0009] The present invention is further configured such that a limiting rod is fixedly connected to one side of the mounting plate, and a slider is fixedly connected to one side of the threaded sleeve, the slider being slidably connected to the surface of the limiting rod.
[0010] The present invention is further configured such that a support plate is fixedly connected to one side of the bracket, and an anti-slip plate is fixedly connected to the bottom of the support plate.
[0011] The present invention is further configured such that one side of the support plate is fixedly connected to one side of the horizontal plate, and the support plate is used to fix the horizontal plate.
[0012] The present invention is further configured such that a controller is fixedly connected to one side of the shell-breaking and kernel-extracting device body, and the controller is used to control the start and stop of the conveyor belt, the drive motor and the shell-breaking and kernel-extracting device body.
[0013] The present invention is further provided that a drying device is provided on one side of the bottom of the conveyor belt, and the drying device is used to dry the conveyor belt.
[0014] The present invention has the following beneficial effects.
[0015] 1. This utility model uses a drive motor to rotate a reciprocating screw, which in turn moves a threaded sleeve, which in turn moves a moving plate, which in turn moves a scraper. At the same time, a pressurized water pump delivers the cleaning fluid from the water tank to the nozzle through a delivery pipe. The nozzle then sprays the cleaning fluid onto the surface of the conveyor belt to clean the oil stains on the conveyor belt surface.
[0016] 2. This utility model uses the rotation of a reciprocating screw to drive the worm gear to rotate, which in turn drives the worm wheel to rotate, which in turn drives the rotating rod to rotate, which in turn drives the connecting rod to rotate, and the connecting rod to rotate the cleaning plate. This cleans the inner wall of the drain pipe and effectively prevents oil stains from adhering to the inner wall of the drain pipe, ensuring the unobstructed flow of the drain pipe. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0018] Figure 1 A three-dimensional oil surface cleaning mechanism for a shell-breaking and kernel-extracting device Figure 1 .
[0019] Figure 2 A three-dimensional oil surface cleaning mechanism for a shell-breaking and kernel-extracting device Figure 2 .
[0020] Figure 3 This is a schematic diagram of the oil removal component in the oil surface cleaning mechanism of a shell-breaking and kernel-removing device.
[0021] Figure 4 An exploded view of the drain pipe in the oil surface cleaning mechanism of a shell-breaking and kernel-extracting device.
[0022] In the attached diagram: 1. Support frame; 2. Conveyor belt; 3. Shell-breaking and kernel-extracting device body; 4. Horizontal plate; 5. Scraper; 6. Water tank; 7. Pressurized water pump; 8. Conveying pipe; 9. Nozzle; 10. Collection box; 11. Connecting pipe; 12. Sewage pipe; 13. Cleaning plate; 14. Mounting plate; 15. Drive motor; 16. Reciprocating screw; 17. Threaded sleeve; 18. Moving plate; 19. Fixed plate; 20. Rotating rod; 21. Connecting rod; 22. Worm gear; 23. Worm. Detailed Implementation
[0023] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Example 1
[0025] Please see Figure 1-4 This utility model is an oil surface cleaning mechanism for a shell-breaking and kernel-extracting device, including a support 1. A conveyor belt 2 is drivenly connected to one side of the support 1. The shell-breaking and kernel-extracting device body 3 is set on the top side of the conveyor belt 2. An oil removal component is set at the bottom of the conveyor belt 2. The oil removal component includes a horizontal plate 4, which is set at the bottom of the conveyor belt 2. A scraper 5 is set at the bottom of the conveyor belt 2. A water tank 6 is fixedly connected to the top side of the horizontal plate 4. A pressurized water pump 7 is connected to one side of the water tank 6 through a connecting pipe. A conveying pipe 8 is connected to one side of the pressurized water pump 7. A nozzle 9 is connected to one end of the conveying pipe 8. A sewage discharge component is set inside the horizontal plate 4. The sewage discharge component includes a collection box 10, which is fixedly connected inside the horizontal plate 4. A connecting pipe 11 is connected to the bottom side of the collection box 10. A sewage discharge pipe 12 is threadedly connected to the surface of the connecting pipe 11. A cleaning plate 13 is set inside the sewage discharge pipe 12.
[0026] Specifically: Reinforcing plates are fixedly connected to both sides of the shell-cracking and kernel-extracting device body 3. The reinforcing plates can support the shell-cracking and kernel-extracting device body 3. The drying device is fixed to the top of one side of the reinforcing plate. The conveyor belt 2 can transport the kernels. The horizontal plate 4 can fix the water tank 6 and the collection box 10. The scraper 5 can remove oil stains from the surface of the conveyor belt 2, prevent the conveyor belt from being contaminated, and effectively prevent the conveyor belt from slipping. The pressurized water pump 7 can ensure that the cleaning liquid has sufficient pressure to spray onto the surface of the conveyor belt 2. The surface of the connecting pipe 11 is provided with a threaded groove. The top of the inner wall of the drain pipe 12 is fixedly connected with an internal thread. The drain pipe 12 can be easily disassembled through the threaded groove and the internal thread, so as to facilitate the cleaning of the internal cleaning plate 13.
[0027] Example 2
[0028] Please see Figure 1-4 Based on Embodiment 1, a mounting plate 14 is fixedly connected to one side of the bottom of the bracket 1. A drive motor 15 is fixedly connected to one side of the mounting plate 14. A reciprocating screw 16 is fixedly connected to the output end of the drive motor 15. A threaded sleeve 17 is threadedly connected to the surface of the reciprocating screw 16. A moving plate 18 is fixedly connected to one side of the threaded sleeve 17. The top of the moving plate 18 is fixedly connected to the bottom of the scraper 5. A fixed plate 19 is fixedly connected to one side of the bottom of the bracket 1. A rotating rod 20 is rotatably connected to the bottom of the fixed plate 19. A connecting rod 21 is fixedly connected to the bottom of the rotating rod 20. One side of the connecting rod 21 is fixedly connected to one side of the cleaning plate 13. A worm gear 2 is fixedly connected to the top of the rotating rod 20. 2. A worm gear 23 is fixedly connected to one side of the reciprocating screw 16. A limit rod is fixedly connected to one side of the mounting plate 14. A slider is fixedly connected to one side of the threaded sleeve 17. The slider is slidably connected to the surface of the limit rod. A support plate is fixedly connected to one side of the bracket 1. An anti-slip plate is fixedly connected to the bottom of the support plate. One side of the support plate is fixedly connected to one side of the horizontal plate 4. The support plate is used to fix the horizontal plate 4. A controller is fixedly connected to one side of the shell-breaking and kernel-extracting device body 3. The controller is used to control the start and stop of the conveyor belt 2, the drive motor 15, and the shell-breaking and kernel-extracting device body 3. A drying device is set on one side of the bottom of the conveyor belt 2. The drying device is used to dry the conveyor belt 2.
[0029] Specifically: Mounting plate 14 can fix drive motor 15, one end of reciprocating screw 16 is rotatably connected to one side of mounting plate 14 through a rotating shaft, and the other end is fixedly connected to the output end of drive motor 15. Both ends of rotating rod 20 are rotatably connected to one side of fixed plate 19 through rotating shafts. Worm gear 22 and worm 23 mesh with each other. Limiting rod can limit threaded sleeve 17. Controller can control the start and stop of conveyor belt 2, drive motor 15 and shell-breaking and kernel-removing device body 3. Drying device can dry conveyor belt 2 to facilitate subsequent conveying work.
[0030] The working principle of this utility model is as follows: When it is necessary to clean the inner wall of the conveyor belt 2 and the drain pipe 12, the user controller starts the drive motor 15. The drive motor 15 drives the reciprocating screw to rotate. The reciprocating screw 16 drives the threaded sleeve 17 to move. The threaded sleeve 17 drives the moving plate 18 to move. The moving plate 18 drives the scraper 5 to move. At the same time, the pressurized water pump 7 will transport the cleaning liquid inside the water tank 6 to the nozzle 9 through the conveying pipe 8. The nozzle 9 sprays the cleaning liquid onto the surface of the conveyor belt 2, thereby cleaning the oil stains on the surface of the conveyor belt 2. This not only prevents the surface of the conveyor belt 2 from being contaminated, but also prevents the conveyor belt 2 from slipping during transportation.
[0031] Furthermore, the reciprocating screw 16 can also drive the worm 23 to rotate, the worm 23 drives the worm wheel 22 to rotate, the worm wheel 22 drives the rotating rod 20 to rotate, the rotating rod 20 drives the connecting rod 21 to rotate, and the connecting rod 21 drives the cleaning plate 13 to rotate, thereby cleaning the inner wall of the drain pipe 12 and effectively preventing oil stains from adhering to the inner wall of the drain pipe 12, ensuring that the drain pipe 12 drains smoothly.
[0032] All standard parts used in this utility model can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art.
[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.
Claims
1. An oil surface cleaning mechanism for a shell-breaking and kernel-extracting device, comprising a support frame (1), characterized in that: The support (1) is connected to a conveyor belt (2) on one side, and the top side of the conveyor belt (2) is provided with the shell-breaking and kernel-removing device body (3). The bottom of the conveyor belt (2) is provided with an oil removal component, which includes a horizontal plate (4). The horizontal plate (4) is located at the bottom of the conveyor belt (2). The bottom of the conveyor belt (2) is provided with a scraper (5). A water tank (6) is fixedly connected to one side of the top of the horizontal plate (4). A pressurized water pump (7) is connected to one side of the water tank (6) through a connecting pipe. A conveying pipe (8) is connected to one side of the pressurized water pump (7). A nozzle (9) is connected to one end of the conveying pipe (8). The horizontal plate (4) is provided with a sewage discharge assembly, which includes a collection box (10). The collection box (10) is fixedly connected to the inside of the horizontal plate (4). A connecting pipe (11) is connected to one side of the bottom of the collection box (10). A sewage discharge pipe (12) is threadedly connected to the surface of the connecting pipe (11). A cleaning plate (13) is provided inside the sewage discharge pipe (12).
2. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 1, characterized in that: A mounting plate (14) is fixedly connected to one side of the bottom of the bracket (1). A drive motor (15) is fixedly connected to one side of the mounting plate (14). A reciprocating screw (16) is fixedly connected to the output end of the drive motor (15). A threaded sleeve (17) is threadedly connected to the surface of the reciprocating screw (16). A movable plate (18) is fixedly connected to one side of the threaded sleeve (17). The top of the movable plate (18) is fixedly connected to the bottom of the scraper (5).
3. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 2, characterized in that: A fixing plate (19) is fixedly connected to the bottom of one side of the bracket (1). A rotating rod (20) is rotatably connected to the bottom of the fixing plate (19). A connecting rod (21) is fixedly connected to the bottom of the surface of the rotating rod (20). One side of the connecting rod (21) is fixedly connected to one side of the cleaning plate (13). A worm gear (22) is fixedly connected to the top of the surface of the rotating rod (20). A worm (23) is fixedly connected to one side of the surface of the reciprocating screw (16).
4. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 2, characterized in that: A limiting rod is fixedly connected to one side of the mounting plate (14), and a slider is fixedly connected to one side of the threaded sleeve (17), with the slider slidably connected to the surface of the limiting rod.
5. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 1, characterized in that: A support plate is fixedly connected to one side of the bracket (1), and an anti-slip plate is fixedly connected to the bottom of the support plate.
6. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 1, characterized in that: One side of the support plate is fixedly connected to one side of the horizontal plate (4), and the support plate is used to fix the horizontal plate (4).
7. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 1, characterized in that: A controller is fixedly connected to one side of the shell-breaking and kernel-removing device body (3). The controller is used to control the start and stop of the conveyor belt (2), the drive motor (15) and the shell-breaking and kernel-removing device body (3).
8. The oil surface cleaning mechanism for a shell-breaking and kernel-extracting device according to claim 1, characterized in that: A drying device is provided on one side of the bottom of the conveyor belt (2) for drying the conveyor belt (2).