Deviation correcting device for coiling machine
By installing a guide roller and a limiting device on the roll forming machine, combined with a pneumatic rod and a position detection device, rapid guide roller correction is achieved. This solves the technical problems of rapid guide roller correction devices in existing roll forming machines, improves the technical application of the guide roller, ensures the technical application of the guide roller, and ensures the stability and continuity of the strip winding process.
Patent Information
- Application Number
- CN202520351196.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing strip alignment devices are inefficient, resulting in uneven roll formation and affecting overall quality.
The strip alignment device, which includes a base, feed roller, take-up roller, placement plate, placement platform, and adjustment device, achieves rapid adjustment of the strip position by moving the transition roller and fixing the limit bolt. Combined with the pneumatic rod and position detection device, it ensures the stability and continuity of the strip during the winding process.
It improves the efficiency of strip material correction, enhances the quality stability and consistency of finished coil products, reduces downtime for adjustment due to misalignment, and improves production efficiency and automation.
Smart Images
Figure CN223645990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coiled material processing equipment, in particular to a deviation rectifying device for a coiled material machine. BACKGROUND
[0002] A coiled material machine is a mechanical device specially used for continuously winding a strip into a roll, facilitating storage, transportation and meeting diversified subsequent processing requirements. The coiled material machine usually comprises a feeding roller, a winding roller and a support for supporting the winding roller. During the winding operation of the strip, the strip first enters the support from the feeding roller, and then, with the continuous and uniform rotation of the winding roller, the strip is orderly wound around the winding roller, gradually forming a tight roll of coiled material.
[0003] However, during the winding process, the strip often deviates. After detecting the deviation of the strip, it usually takes a certain time to make the strip return to the correct position. During this process, the continuous winding of the strip often leads to uneven local winding, affecting the overall quality.
[0004] According to the related technology in the above, the inventors believe that the existing strip deviation rectifying device has low efficiency and is prone to uneven coiled material. CONTENT OF THE INVENTION
[0005] To improve the deviation rectifying efficiency of the strip, the present application provides a deviation rectifying device for a coiled material machine.
[0006] The deviation rectifying device for a coiled material machine provided by the present application adopts the following technical solution:
[0007] A deviation rectifying device for a coiled material machine comprises a base and a feeding roller and a winding roller arranged in sequence along a feeding direction. The base is respectively provided with a placement plate for mounting the feeding roller and a placement table for mounting the winding roller. An adjusting device for moving the position of the strip is arranged between the feeding roller and the winding roller. The adjusting device comprises a support plate arranged on the base and a transition roller movably arranged on the support plate for guiding the walking direction of the strip.
[0008] By adopting the above technical solution, when the strip winding operation is performed, the strip first enters the adjusting device through the feeding roller. When the position of the strip deviates, the strip is quickly moved to the correct position through the guidance of the transition roller, ensuring the stability and continuity of the strip during transmission. With the continuous and uniform rotation of the winding roller, the strip adjusted by the adjusting device is orderly wound around the winding roller, gradually forming a tight roll of coiled material. Thus, the deviation rectifying efficiency of the strip is improved, the operation efficiency of the strip winding is further improved, and the quality stability and consistency of the coiled material product are enhanced.
[0009] Preferably, the support plate has a through hole, the transition roller is disposed in the through hole, and the moving direction of the transition roller is perpendicular to the moving direction of the strip.
[0010] By adopting the above technical solution, the position of the transition roller can be adjusted. When the strip position is offset, the transition roller slides along the through hole to drive the strip to move, thereby enabling the strip to move quickly to the correct position, improving the correction efficiency and ensuring the overall quality of the finished coil.
[0011] Preferably, a limiting bolt is provided at one end of the transition roller through the through hole, and the end of the limiting bolt abuts against the outside of the through hole.
[0012] By adopting the above technical solution, a stable connection between the transition roller and the support plate is achieved, effectively avoiding problems such as misalignment or damage of the roll material caused by the swaying of the transition roller during the winding process. This ensures the overall quality of the strip winding operation. When the strip position deviates, the limit bolt is loosened, and the transition roller is moved along the through hole, thereby moving the position of the strip to be wound. After adjusting to the appropriate position, the limit bolt is tightened so that its end abuts against the outside of the through hole, ensuring the stability and continuity of the strip in the subsequent winding process, thereby improving the efficiency and quality of the strip winding operation.
[0013] Preferably, the end of the transition roller facing away from the support plate is provided with a pull ring to facilitate the movement of the transition roller along the direction perpendicular to the strip.
[0014] By adopting the above technical solution, when the strip position shifts, the operator only needs to hold the pull ring and push and pull the transition roller through the pull ring to make it move smoothly along the through hole, thereby driving the strip to be quickly adjusted to the correct position, which improves the ease of use of the device.
[0015] Preferably, the transition roller is detachably provided with a plurality of limiting collars for fixing the strip.
[0016] By adopting the above technical solution, an area for placing the strip to be wound is formed between two adjacent limiting collars, which effectively avoids quality problems caused by the strip slipping during the winding process. At the same time, the detachable limiting collars allow the staff to adjust the placement area according to the strip specifications, thereby meeting the needs of different strips and ensuring the smooth progress of the strip winding operation.
[0017] Preferably, the base is provided with a guide rail along the vertical direction of the strip movement, and the placement platform is slidably connected to the guide rail.
[0018] By adopting the above technical solution, when the strip deviates in position during the winding process, the operator only needs to control the placement table to move along the guide rail, driving the winding roller to move synchronously in a direction perpendicular to the strip's travel path, thereby correcting the position deviation of the roll in time. By combining the coarse adjustment of the transition roller and the fine adjustment of the winding roller, the stability and continuity of the roll during the winding process are ensured, reducing the downtime for adjustment caused by the roll's position deviation, and further improving the overall production efficiency.
[0019] Preferably, the support plate is provided with a lifting component for driving the support plate to move along the height direction.
[0020] By adopting the above technical solution, when the strip is wound to a certain thickness, the operator can adjust the height of the support plate upwards to allow the strip to fully unfold, avoiding wrinkles caused by insufficient tension, thus ensuring the winding quality of the strip. At the same time, the lifting component also has a supporting function, preventing the support plate from tipping over or collapsing during the winding operation, thereby improving the safety of the device.
[0021] Preferably, the lifting assembly consists of a plurality of evenly distributed pneumatic rods.
[0022] By adopting the above technical solution and using pneumatic rods as lifting components, the automation level and ease of operation of the roll forming machine are improved. During the winding operation, the operator can adjust the length of the pneumatic rod to raise the support plate to a suitable height, which improves the flexibility of the device. At the same time, the pneumatic rod can also support the support plate to prevent it from falling due to gravity during the winding process, thereby improving the safety and practicality of the device.
[0023] Preferably, the bracket is provided with a position detection device for detecting the position of the strip.
[0024] By adopting the above technical solution, real-time monitoring of the strip material during the winding operation is achieved, enabling workers to adjust the position of the strip material in a timely manner and ensuring the smooth progress of subsequent processing steps. In addition, the need for manual monitoring is reduced by setting up a position detection device, thereby reducing the labor intensity of operators.
[0025] Preferably, the position detection device includes an infrared transmitter for emitting infrared signals and an infrared receiver corresponding to the infrared transmitter.
[0026] By adopting the above technical solution, when performing strip winding operations, the infrared transmitter emits infrared light, which is received by the infrared receiver. By judging whether the signal is blocked, the position information of the strip is determined. Through the cooperation of the two, the device can receive and accurately feed back the position information of the strip passing through its detection area in real time, thereby improving the automation level of the production line and ensuring the smooth progress of the winding operation.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. This application, by movably setting a transition roller on the support plate, can accurately correct the position of the strip by moving the transition roller in a timely manner during the winding operation, thereby significantly improving the neatness and efficiency of the strip winding.
[0029] 2. This application achieves the adjustment of the height of the support plate by setting up a pneumatic rod, thereby ensuring that the strip is fully unfolded during the winding operation. At the same time, the pneumatic rod also provides support for the support plate, avoiding the danger of the support plate collapsing and improving the safety of the device.
[0030] 3. This application achieves real-time monitoring of the strip material during the winding operation by setting up a position detection device, enabling workers to adjust the position of the strip material in a timely manner, thereby improving the automation level and operational efficiency of the device. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the overall structure of the web-correcting device for a roll forming machine in an embodiment of this application;
[0032] Figure 2 This is a schematic diagram of the overall structure of the adjusting device in Embodiment 1 of this application;
[0033] Figure 3 yes Figure 2 Enlarged view of part A in the image
[0034] Figure 4 This is a schematic diagram of the explosion of the regulating device.
[0035] Reference numerals in the attached drawings: 1. Base; 2. Feed roller; 3. Take-up roller; 4. Placement plate; 5. Placement stage; 6. Adjustment device; 61. Support plate; 62. Transition roller; 7. Through hole; 8. Limit bolt; 9. Pull ring; 10. Limit collar; 11. Guide rail; 12. Lifting assembly; 13. Position detection device; 131. Infrared transmitter; 132. Infrared receiver. Detailed Implementation
[0036] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.
[0037] This application discloses a web-aligning device for a roll forming machine.
[0038] A web guiding device for a roll forming machine, as described in the following figure. Figures 1-3The system includes a base 1, a feed roller 2, a take-up roller 3, a placement plate 4, a placement platform 5, an adjustment device 6, a through hole 7, and a limiting bolt 8. The placement plate 4 and the placement platform 5 are sequentially arranged on the base 1 along the strip movement direction. The feed roller 2 is arranged on the placement plate 4, and the take-up roller 3 is arranged on the placement platform 5. An adjustment device 6 is provided between the placement plate 4 and the placement platform 5. The adjustment device 6 includes a support plate 61 and a transition roller 62 slidably connected to the support plate 61. The support plate 61 has a through hole 7 adapted to the transition roller 62, and the end of the transition roller 62 is provided with a limiting bolt 8, which abuts against the end face of the support plate 61.
[0039] During the winding operation, the strip is guided into the adjusting device 6 by the feed roller 2. When the strip position deviates, the operator only needs to slide the transition roller 62 along the through hole 7 to move the strip. When it moves to the correct position, tighten the limit bolt 8 to fix the transition roller 62 on the support plate 61, thereby returning the strip to the correct travel path and ensuring the stability and continuity of the strip during the transmission process. Finally, the strip that has been corrected is wound orderly on the winding roller 3 under the continuous and uniform rotation of the winding roller 3, gradually forming a uniform and tight roll, providing a reliable guarantee for subsequent processing and use.
[0040] To further improve the strip winding accuracy, refer to Figure 1 The base 1 is equipped with a guide rail 11; the bottom of the support plate 61 is equipped with a lifting component 12, which consists of several pneumatic rods. During the winding operation, the operator uses the sliding transition roller 62 to make a rough adjustment to the strip. Then, the placement table 5 is moved along the guide rail 11, which drives the winding roller 3 to move synchronously, thereby further correcting the positional deviation of the strip. When the strip is wound to a certain thickness, the height of the support plate 61 is adjusted by extending and retracting the pneumatic rods, so that the strip is fully unfolded during the winding process, avoiding wrinkles caused by insufficient tension, and ensuring the winding quality of the strip.
[0041] To further improve the ease of use of the device, refer to Figure 4 The transition roller 62 is equipped with a pull ring 9 at its end, and a detachable limiting collar 10 is provided on the transition roller 62. During the winding operation, the strip is placed in the area between two adjacent limiting collars 10, thereby limiting the strip and preventing the strip from slipping during the winding process. When the strip position deviates, the operator holds the pull ring 9 and pushes and pulls the transition roller 62 to move it smoothly along the through hole 7, thereby driving the strip to quickly adjust to the correct position. At the same time, the detachable limiting collar 10 allows the operator to adjust the placement area according to the strip specifications, thereby meeting the needs of different strips and ensuring the smooth progress of the strip winding operation.
[0042] To further improve the practicality of the device, refer to Figure 1 The base 1 is equipped with a position detection device 13 for monitoring the position of the strip. The position detection device 13 includes an infrared transmitter 131 mounted on the base 1 and an infrared receiver 132 mounted on the placement table 5 corresponding to the infrared transmitter 131. During the process of the strip being guided into the winding roller 3 by the transition roller 62, the infrared transmitter 131 emits infrared light, and the infrared receiver 132 receives the infrared light. By judging whether the signal is blocked, the position information of the strip is determined. Through the cooperation of the two, the device can receive and accurately feed back the position information of the strip passing through its detection area in real time, so that the workers can adjust the position of the strip in time and ensure the smooth progress of subsequent processing steps.
[0043] The working process and implementation principle of the correction device in Example 1 are as follows: By sliding the transition roller 62 on the support plate 61, the position of the strip is adjusted by sliding the transition roller 62 along the through hole 7, thereby improving the correction efficiency; by setting a pneumatic rod below the support plate 61, the height of the support plate 61 is adjusted, which avoids wrinkles in the strip during the winding process and improves the winding quality; by setting a position detection device 13, the device can receive and accurately feed back the position information of the strip passing through its detection area in real time, thereby enabling the operator to adjust the position of the strip in a timely manner and improving the practicality of the device.
[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A correction device for a roll forming machine, comprising a base (1) and a feed roller (2) and a take-up roller (3) arranged sequentially along the feeding direction, wherein the base (1) is provided with a placement plate (4) and a placement platform (5) for mounting the feed roller (2) and the take-up roller (3). Its characteristics are: An adjustment device (6) for moving the strip position is provided between the feed roller (2) and the take-up roller (3). The adjustment device (6) includes a support plate (61) provided on the base (1) and a transition roller (62) movably provided on the support plate (61) for guiding the strip direction.
2. The web-aligning device for a roll forming machine according to claim 1, characterized in that, The support plate (61) has a through hole (7), and the transition roller (62) is disposed in the through hole (7). The moving direction of the transition roller (62) is perpendicular to the moving direction of the strip.
3. The web-aligning device for a roll forming machine according to claim 2, characterized in that, The transition roller (62) has a limiting bolt (8) at one end of the through hole (7), and the end of the limiting bolt (8) abuts against the outside of the through hole (7).
4. The web-aligning device for a roll forming machine according to claim 1, characterized in that, The transition roller (62) is provided with a pull ring (9) at one end away from the support plate (61) to facilitate the movement of the transition roller (62) in the direction perpendicular to the strip.
5. The web-aligning device for a roll forming machine according to claim 1, characterized in that, The transition roller (62) is detachably provided with several limiting collars (10) for fixing the strip.
6. The web-aligning device for a roll forming machine according to claim 1, characterized in that, The base (1) is provided with a guide rail (11) along the vertical direction of the strip movement, and the placement platform (5) is slidably connected to the guide rail (11).
7. The web-aligning device for a roll forming machine according to claim 2, characterized in that, The support plate (61) is provided with a lifting component (12) for driving the support plate (61) to move along the height direction.
8. The web-aligning device for a roll forming machine according to claim 7, characterized in that, The lifting assembly (12) consists of several evenly distributed pneumatic rods.
9. The web-aligning device for a roll forming machine according to claim 2, characterized in that, The base (1) is provided with a position detection device (13) for detecting the position of the strip.
10. The web-aligning device for a roll forming machine according to claim 9, characterized in that, The position detection device (13) includes an infrared transmitter (131) for transmitting infrared signals and an infrared receiver (132) for receiving infrared signals.