Batching device for processing silk-like cotton

Abstract

The utility model discloses a batching device for processing silk-like cotton, which is characterized in that a plurality of independent pretreatment components are arranged to respectively open different fiber raw materials and add auxiliaries, then the fiber raw materials are conveyed to a batching component through a first spiral conveyor to be intensively weighed, and finally the fiber raw materials are conveyed to a mixing machine through a second spiral conveyor. The whole process is automatically coordinated by a control system, a traditional manual batching mode is replaced, a driving licker-in and a driven licker-in which are in meshing transmission through a driving gear and a driven gear are adopted in a pretreatment assembly, it is ensured that the two licker-in rotate in the forced, synchronous and opposite directions, caked fibers can be efficiently and softly torn and carded to be in a fluffy single-fiber state, and the quality of the caked fibers is improved. The conveying pipe with the nozzle and the pump body are arranged in the treatment box, so that auxiliaries such as an antistatic agent can be uniformly sprayed on the surfaces of fibers in an atomized form while the fibers are opened, the problems of flying and adhesion of the fibers caused by static electricity are solved, the toughness of the fibers is improved, and fracture damage in subsequent processing is reduced.

Description

Technical Field

[0001] This utility model relates to the field of imitation silk cotton ingredient preparation technology, specifically to an ingredient preparation device for imitation silk cotton processing. Background Technology

[0002] Imitation silk cotton is a higher-end variety of spray-bonded cotton products, and it is commonly referred to as "silk cotton" in the market. Imitation silk cotton can be divided into hard cotton, soft cotton, loose cotton, down cotton, washed cotton, filling cotton, pearl cotton, and hot melt wadding, etc. As a high-quality hard cotton, its advantages are environmental protection, strong elasticity, no glue, and high-temperature processing and sterilization. It has replaced traditional cotton products and sponges and is a new product for mattress and cushion accessories.

[0003] However, different types of fiber raw materials are prone to clumping after storage and transportation. If they are directly put into the mixer, the mixing efficiency will be low and it will be difficult to ensure that the fibers are evenly dispersed, which will easily lead to quality defects in the final product. Secondly, the existing batching methods mostly rely on manual weighing and feeding, which is inaccurate and inefficient. In addition, the fibers are prone to static electricity during the conveying and mixing process, which causes the fibers to fly and stick to the equipment, resulting in inaccurate proportions and environmental pollution.

[0004] Therefore, there is an urgent need to design a feeding device for processing imitation silk cotton that can solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding device for processing imitation silk cotton. To achieve the above purpose, this utility model provides the following technical solution:

[0006] A batching device for processing imitation silk cotton includes several pretreatment components and a control system. Each pretreatment component is connected to a batching component via a first screw conveyor, and the batching component is connected to a mixer via a second screw conveyor.

[0007] Furthermore, the pretreatment component includes a treatment box, inside which is provided an active piercing roller, and on one side of the active piercing roller is provided a driven piercing roller. One end of the active piercing roller is connected to a drive motor via a coupling, and the active piercing roller is provided with an active gear, which meshes with the driven gear.

[0008] The above technical solution achieves forced synchronous, opposite rotation of the two licker-in rollers through gear transmission. This design ensures that the licker-in rollers perform efficient and gentle tearing and combing of the fibers, loosening the clumped fibers into a fluffy single-fiber state, laying the foundation for subsequent uniform mixing.

[0009] Furthermore, the pretreatment assembly also includes a conveying pipe arranged along the inner perimeter of the treatment box, the conveying pipe having a plurality of nozzles, the outside of the conveying pipe having a plurality of mounting brackets, the top of the treatment box being bolted to a cover plate, the cover plate having a material inlet, a pump body being provided on one side of the material inlet, and the output port of the pump body being connected to the inlet of the conveying pipe.

[0010] Through the above technical solutions, antistatic agents or water and other additives can be sprayed evenly and comprehensively onto the fiber surface in the form of atomization while the fiber is being opened, eliminating static electricity in the fiber, preventing the fiber from flying and sticking to the equipment, increasing the fiber toughness, and reducing breakage damage during subsequent processing.

[0011] Furthermore, the batching assembly includes a batching box, the top of which is provided with several feed inlets, the bottom of which is provided with a support, the bottom of which is provided with a weighing sensor, the bottom of which is provided with a discharge valve, and the outside of which is provided with a vibrator at one end of the batching box near the input port of the second screw conveyor.

[0012] Using the above technical solution, all pre-treated raw materials are sequentially fed into the same batching box for cumulative weighing.

[0013] Furthermore, the surfaces of both the active and driven piercing rollers are evenly distributed with spikes.

[0014] Furthermore, the control system is electrically connected to each of the drive motors, the motor of the first screw conveyor, the pump body, the weighing sensor, the vibrator, and the motor of the second screw conveyor. The tops of the processing box and the batching box are respectively connected to closed cover plates by bolts.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes a batching device for processing imitation silk cotton, achieving the following effects: 1. By setting up multiple independent pretreatment components, different fiber raw materials are opened and additives are added separately. The materials are then transported to the batching component via a first screw conveyor for centralized weighing, and finally fed into the mixer via a second screw conveyor. The entire process is automatically coordinated by the control system, completely replacing the traditional manual batching mode, significantly improving batching accuracy and production efficiency, and ensuring the quality stability of imitation silk cotton products from the source; 2. The pretreatment component employs active and driven licker rollers driven by meshing active and driven gears, ensuring forced synchronous and opposite rotation of the two licker rollers. This allows for efficient and gentle tearing and combing of agglomerated fibers, transforming them into fluffy single fibers; 3. By setting up a conveying pipe with nozzles and a pump body inside the processing box, antistatic agents and other additives can be evenly sprayed onto the fiber surface in atomized form while the fibers are opened. This fundamentally solves the problem of fiber flying and sticking caused by static electricity, increases fiber toughness, and reduces breakage damage during subsequent processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the component for releasing antistatic agents according to this utility model;

[0019] Figure 3 This is a schematic diagram of the overall process of this utility model;

[0020] Figure 4 This is a schematic diagram of the integral licker roller assembly of this utility model;

[0021] Figure 5 This is a schematic diagram of the entire batching component and pretreatment component of this utility model.

[0022] In the diagram: 1. Pretreatment component; 101. Processing box; 102. Active licking roller; 103. Driven licking roller; 104. Drive motor; 105. Drive gear; 106. Driven gear; 107. Conveying pipe; 108. Nozzle; 109. Mounting bracket; 110. Cover plate; 111. Feeding port; 112. Pump body; 2. First screw conveyor; 3. Batching component; 301. Batching box; 302. Support; 303. Weighing sensor; 304. Vibrator; 305. Discharge valve; 4. Second screw conveyor; 5. Mixer; 6. Control system. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0025] Please see Figure 1-5 This embodiment provides a batching device for processing imitation silk cotton, including several pretreatment components 1 and a control system 6. Each pretreatment component 1 is connected to a batching component 3 via a first screw conveyor 2, and the batching component 3 is connected to a mixer 5 via a second screw conveyor 4.

[0026] Different fiber raw materials are fed into the processing box 101 through each feed port 111. The active licker roller 102 and the driven licker roller 103 rotate synchronously in opposite directions to open and loosen the fibers. At the same time, the pump body 112 sprays the auxiliary agent through the nozzle 108. The control system 6 starts each of the first screw conveyors 2 in sequence to send the pre-treated fibers into the batching box 301. The weighing sensor 303 performs real-time cumulative weighing until the formula setting value is reached. After all the raw materials are proportioned, the vibrator 304 is started to break the arch. Then the discharge valve 305 is opened and the second screw conveyor 4 is started to send the whole batch of materials into the mixer 5.

[0027] like Figure 1 and Figure 3 and Figure 4 As shown, the pretreatment assembly 1 includes a treatment box 101. Inside the treatment box 101 is an active spiked roller 102. A driven spiked roller 103 is located on one side of the active spiked roller 102. One end of the active spiked roller 102 is connected to a drive motor 104 via a coupling. An active gear 105 is mounted on the active spiked roller 102, meshing with a driven gear 106. Spikes are evenly distributed on the surfaces of both the active spiked roller 102 and the driven spiked roller 103. Figure 1 and Figure 2As shown, the pretreatment assembly 1 also includes a conveying pipe 107 arranged along the inner perimeter of the treatment box 101. The conveying pipe 107 has several nozzles 108, and several mounting brackets 109 are provided on the outside of the conveying pipe 107. A cover plate 110 is bolted to the top of the treatment box 101. A material inlet 111 is provided on the cover plate 110, and a pump body 112 is provided on one side of the material inlet 111. The output port of the pump body 112 is connected to the inlet of the conveying pipe 107.

[0028] One or more specific imitation silk-cotton fiber raw materials are fed into the feed inlets 111 at the top of different processing boxes 101. The drive motor 104 is started, driving the active licker roller 102 to rotate via a coupling. The active gear 105 rotates accordingly, meshing with the driven gear 106, driving the driven licker roller 103 to rotate synchronously at the same speed but in opposite directions. During the fall, the fibers are grabbed, torn, and combed by the spikes on the two opposing rotating licker rollers, loosening the clumps of raw materials into a fluffy, fibrous state. At the same time, the pump 112 is started, pumping an antistatic agent into the conveying pipe 107 surrounding the inside of the processing box 101, and finally atomizing it through several nozzles 108. The atomized agent is evenly attached to the surface of the fibers being loosened. After pretreatment, the fluffy fibers fall to the bottom of the processing box 101, waiting to be conveyed to the feeding assembly 3.

[0029] like Figure 1 and Figure 5 As shown, the batching assembly 3 includes a batching bin 301. The top of the batching bin 301 has several feed inlets, the bottom of the batching bin 301 has a support 302, the bottom of the support 302 has a weighing sensor 303, the bottom outlet of the batching bin 301 has a discharge valve 305, and a vibrator 304 is located on the exterior of the end of the batching bin 301 near the input port of the second screw conveyor 4.

[0030] The batching bin 301 is initially empty, and the weighing sensor 303 measures the current tare weight. The discharge valve 305 is closed. The control system 6 commands the first screw conveyor 2 below the pretreatment component 1 to start, and the first screw conveyor 2 pushes a predetermined amount of the first type of fiber into the batching bin 301. The weighing sensor 303 monitors the weight increase in real time. When the weight approaches the target value, the first screw conveyor 2 switches to low-speed operation for fine feeding; after reaching the precise target value, it stops immediately. The control system 6 adds all types of fibers according to the formula sequence, and after all types of fibers are added in the formula proportion, a batch of precisely proportioned mixed raw materials is obtained in the batching bin 301. Before discharge, the vibrator 304 is started and runs briefly to loosen any fiber bridging that may exist at the discharge port of the batching bin 301 to ensure smooth discharge. Then, the discharge valve 305 at the bottom of the batching bin 301 is opened, and the second screw conveyor 4 is started at the same time to transport the proportioned batch to the feed port of the mixer 5.

[0031] like Figure 1 and Figure 3 As shown, the control system 6 is electrically connected to each drive motor 104, the motor of the first screw conveyor 2, the pump body 112, the weighing sensor 303, the vibrator 304, and the motor of the second screw conveyor 4. The tops of the processing box 101 and the batching box 301 are respectively connected to the closed cover plate by bolts.

[0032] The working process of this utility model is as follows: When using this kind of imitation silk cotton processing material feeding device, one or more specific imitation silk cotton fiber raw materials are first fed into the feed port 111 at the top of different processing boxes 101. The drive motor 104 is started, driving the active licker roller 102 to rotate through the coupling. The active gear 105 rotates accordingly, meshing with the driven gear 106, driving the driven licker roller 103 to rotate synchronously at the same speed but in opposite directions. During the falling process, the fibers are grabbed, torn, and combed by the spikes on the two opposing rotating licker rollers, loosening the clumps of raw materials into fluffy flocculent material. At the same time, the pump body 112 is started, pumping the antistatic agent into the conveying pipe 107 surrounding the inner side of the processing box 101, and finally atomizing it through several nozzles 108. The atomized auxiliary agent is evenly attached to the surface of the fibers being loosened. After the pretreatment is completed, the fluffy fibers fall to the bottom of the processing box 101, waiting to be conveyed to the feeding assembly 3.

[0033] The batching bin 301 is initially empty, and the weighing sensor 303 measures the current tare weight. The discharge valve 305 is closed. The control system 6 commands the first screw conveyor 2 below the corresponding pretreatment component 1 to start, and the first screw conveyor 2 pushes a predetermined amount of the first type of fiber into the batching bin 301. The weighing sensor 303 monitors the weight increase in real time. When the weight approaches the target value, the first screw conveyor 2 switches to low-speed operation for fine feeding; after reaching the precise target value, it stops immediately. The control system 6 repeats the steps according to the formula sequence, starting the first screw conveyor 2 corresponding to the second and third pretreatment components 1 to sequentially feed other types of fibers into the batching bin 301. The weighing sensor 303 performs cumulative weighing.

[0034] Once all types of fibers are added according to the formula, a precisely proportioned batch of mixed raw materials is obtained in the batching tank 301. Before discharge, the vibrator 304 is started and run briefly to loosen any fiber bridging that may exist at the discharge port of the batching tank 301, ensuring smooth discharge. Subsequently, the discharge valve 305 at the bottom of the batching tank 301 is opened, and the second screw conveyor 4 is started simultaneously to transport the proportioned batch of materials to the feed port of the mixer 5.

[0035] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. Among them, the licker roller, drive motor, screw conveyor, weighing sensor, vibrator and discharge valve are all mature technologies in the existing technology, so their principles will not be elaborated. The control method is to control through the controller in the control system. The control circuit of the controller can be implemented by a person skilled in the art through simple circuit connection. It is common knowledge in the field, so this application will not explain the control method and circuit connection in detail.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for processing imitation silk cotton, characterized in that: It includes several pretreatment components (1) and a control system (6). Each pretreatment component (1) is connected to a batching component (3) via a first screw conveyor (2), and the batching component (3) is connected to a mixer (5) via a second screw conveyor (4).

2. The feeding device for processing imitation silk cotton according to claim 1, characterized in that: The pretreatment component (1) includes a treatment box (101), inside which is provided an active piercing roller (102), and a driven piercing roller (103) on one side of the active piercing roller (102). One end of the active piercing roller (102) is connected to a drive motor (104) via a coupling. The active piercing roller (102) is provided with an active gear (105), and the active gear (105) meshes with the driven gear (106).

3. The feeding device for processing imitation silk cotton according to claim 2, characterized in that: The pretreatment component (1) also includes a conveying pipe (107) arranged along the inner perimeter of the treatment box (101). The conveying pipe (107) is provided with a plurality of nozzles (108). The outside of the conveying pipe (107) is provided with a plurality of mounting brackets (109). The top of the treatment box (101) is connected to a cover plate (110) by bolts. The cover plate (110) is provided with a feed port (111). A pump body (112) is provided on one side of the feed port (111). The output port of the pump body (112) is connected to the inlet of the conveying pipe (107).

4. The feeding device for processing imitation silk cotton according to claim 3, characterized in that: The batching assembly (3) includes a batching box (301), the top of the batching box (301) is provided with several feed ports, the bottom of the batching box (301) is provided with a support (302), the bottom of the support (302) is provided with a weighing sensor (303), the bottom outlet of the batching box (301) is provided with a discharge valve (305), and a vibrator (304) is provided on the outside of the end of the batching box (301) near the input port of the second screw conveyor (4).

5. The feeding device for processing imitation silk cotton according to claim 2, characterized in that: The surfaces of the active piercing roller (102) and the driven piercing roller (103) are evenly distributed with spikes.

6. The feeding device for processing imitation silk cotton according to claim 4, characterized in that: The control system (6) is electrically connected to the motors of each of the drive motors (104), the first screw conveyor (2), the pump body (112), the weighing sensor (303), the vibrator (304), and the second screw conveyor (4). The tops of the processing box (101) and the batching box (301) are respectively connected to the closed cover plate by bolts.

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