Elasticizer for producing high-strength flame-retardant DTY (Draw Textured Yarn)

By introducing a return spring and adjusting bolt guide mechanism in the texturing machine to buffer the tension of the yarn, and using a ventilation mechanism to concentrate impurities, the problems of yarn breakage due to excessive tension and inconvenient impurity cleaning are solved, achieving efficient processing and convenient maintenance.

CN223646713UActive Publication Date: 2025-12-09HUBEI ZHONGJIN NYLON TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422520989.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-12-09
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing texturing machine lacks a tension adjustment mechanism, which leads to excessive tension in the yarn, making it prone to breakage. At the same time, it is inconvenient to clean impurities from the filter screen, affecting the processing quality.

Method used

A guide mechanism with a return spring and adjusting bolt is designed to buffer the tension of the yarn, and impurities are concentrated in the annular support by the exhaust mechanism and the guide surface for easy cleaning.

Benefits of technology

It effectively buffers the tension of the yarn, prevents breakage, improves processing quality, simplifies the impurity cleaning process, and enhances ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an elasticizer for producing high-strength flame-retardant DTY (Draw Textured Yarn), which comprises a machine body, a heating device connected to the inner bottom surface of the machine body, an air draft mechanism connected to the top of the machine body and positioned above the heating device, and guide mechanisms symmetrically connected to the inner wall of the machine body, the upper pulleys are located over the lower pulleys and are equal in number, the lower pulleys are rotationally connected to one side of the annular frame, the end of the annular frame is rotationally connected with the interior of the machine body, reset springs are connected to the top and the bottom of the other side of the annular frame, and the other ends of the reset springs are connected with the inner wall of the machine body. A plurality of through holes are formed in the upper end and the lower end of the outer wall of the machine body and correspond to the upper pulley and the lower pulley in position. The device is simple in structure and high in practicability, operation of workers can be facilitated, meanwhile, breakage of silk threads caused by too large tension is avoided, and the silk thread processing quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of texturing machine technology, specifically a texturing machine for producing high-strength flame-retardant DTY. Background Technology

[0002] A texturing machine is a type of textile machinery that can process untwisted yarns such as polyester and polypropylene into elastic yarns with medium to low elasticity through false twisting. The key process units of a texturing machine include feeding rollers, heating devices, cooling devices, false twisters, oiling mechanisms, and winding mechanisms.

[0003] The prior art utility model patent with publication number CN210048909U discloses a texturing machine for DTY processing, which presses and feeds DTY yarn through the grooves of the first guide pressing wheel and the second guide pressing wheel, and guides the smoke generated during the texturing process through the duct fan.

[0004] However, the oil roller on the first guide wire in the above-mentioned configuration lacks a tension adjustment mechanism, thus failing to regulate the tension of the yarn. This leads to the possibility of yarn breakage when the tension is too high. Furthermore, the filter screen is located directly above the inside of the device, making it easy for impurities to fall off and hindering cleaning. Therefore, we propose a texturing machine for producing high-strength flame-retardant DTY. Utility Model Content

[0005] To address the shortcomings of existing technologies that lack a tension adjustment mechanism, thus hindering the regulation of yarn tension and leading to potential yarn breakage due to excessive tension, and making it inconvenient to clean impurities from the filter screen, this invention provides a texturing machine for producing high-strength flame-retardant DTY. This machine buffers yarn tension, ensuring normal yarn processing, and allows for easy cleaning of the filter screen, preventing impurities from falling and contaminating the yarn. This solves the problems mentioned in the background section.

[0006] The technical solution of this utility model is implemented as follows: A texturing machine for producing high-strength flame-retardant DTY includes a machine body, a heating device connected to the bottom surface of the machine body, a ventilation mechanism connected to the top of the machine body above the heating device, and guide mechanisms symmetrically connected to the inner wall of the machine body. The guide mechanisms are upper pulleys and lower pulleys that are rotatably connected to the machine body. The upper pulleys are located directly above the lower pulleys and the number of the two is equal. The lower pulleys are rotatably connected to one side of a ring frame. The end of the ring frame is rotatably connected to the inside of the machine body. Return springs are connected to the top and bottom of the other side of the ring frame. The other end of the return springs is connected to the inner wall of the machine body. Multiple through holes are opened at the upper and lower ends of the outer wall of the machine body, and the through holes correspond to the positions of the upper pulleys and lower pulleys.

[0007] Optionally, connecting seats are symmetrically connected to the inner wall of the machine along the annular frame, and the connecting seats are rotatably connected to the side wall of the annular frame by adjusting bolts.

[0008] Optionally, connecting rings are fixedly connected to the inner wall of the machine body and the top of the ring frame, and the end of the return spring is connected to the connecting ring at the corresponding position.

[0009] Optionally, the upper pulley is rotatably connected to the U-shaped frame, and the end of the U-shaped frame is connected to an upwardly inclined connecting rod. The top of the connecting rod passes through the mounting hole to the top of the machine body, and the connecting rod is rotatably connected in the mounting hole. The top plate is tightly fixed between the ends of the two connecting rods on the same side.

[0010] A first motor is fixedly attached to the top of the machine body, and a cam is connected to the output end of the first motor. The cam contacts the top of the top plate.

[0011] Optionally, the exhaust mechanism includes a first conical tube connected to the top of the body, an annular support coaxially connected to the upper end of the first conical tube, and multiple air outlets circumferentially opened on the outer wall of the annular support, with a filter screen connected inside the air outlet.

[0012] The top of the annular support is coaxially connected to the upper cover, and a fan located directly above the first conical tube is fastened to the upper cover by a second motor.

[0013] Optionally, the top of the first tapered tube is tightly fitted with an outwardly extending second tapered tube, and the annular support is coaxially connected to the outside of the second tapered tube.

[0014] Optionally, a downward-extending arc-shaped guide surface is provided on the inner top surface of the cover.

[0015] Compared with existing technologies, this invention buffers the tension on the thread through the action of the return spring, connecting seat, and ring frame. Simultaneously, the guiding effect of the fan and the guide surface concentrates impurities inside the ring support. Cleaning is then simple; only the filter screen needs to be removed. This design is not only simple and practical but also convenient for operators, greatly benefiting users. It avoids thread breakage caused by excessive tension and improves the quality of thread processing. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0019] Figure 3 This is a cross-sectional view of the present invention.

[0020] Figure 4 This is a detailed installation structure diagram of the ring frame of this utility model.

[0021] In the diagram: 1. Top cover; 2. Annular support; 3. Connecting rod; 4. First conical tube; 5. Mounting hole; 6. First motor; 7. Filter screen; 8. Top plate; 9. Through hole; 10. Body; 11. Cam; 12. Second motor; 13. Upper pulley; 14. U-shaped frame; 15. Heating device; 16. Return spring; 17. Connecting seat; 18. Annular frame; 19. Lower pulley; 20. Fan; 21. Second conical tube; 22. Air outlet; 23. Guide surface; 24. Connecting ring; 25. Adjusting bolt. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Reference Figures 1 to 4 This utility model provides a technical solution: a texturing machine for producing high-strength flame-retardant DTY, comprising a machine body 10, a heating device 15 connected to the bottom surface of the machine body 10, and guide mechanisms symmetrically connected to the inner wall of the machine body 10. The guide mechanisms are upper pulleys 13 and lower pulleys 19 rotatably connected to the machine body 10. The upper pulleys 13 are located directly above the lower pulleys 19 and the number of the two is equal. The upper pulleys 13 are rotatably connected to a U-shaped frame 14. The end of the U-shaped frame 14 is connected to an upwardly inclined connecting rod 3. The top of the connecting rod 3 passes through a mounting hole 5 to the top of the machine body 10. The connecting rod 3 is rotatably connected in the mounting hole 5. A top plate 8 is fastened between the ends of two connecting rods 3 on the same side. A first motor 6 is fastened to the top of the machine body 10. A cam 11 is connected to the output end of the first motor 6. The cam 11 contacts the top of the top plate 8. Multiple through holes 9 are opened at the upper and lower ends of the outer wall of the machine body 10. The through holes 9 correspond to the positions of the upper pulleys 13 and lower pulleys 19.

[0024] like Figure 2 , 4As shown, the lower pulley 19 is rotatably connected to one side of the ring frame 18, and the end of the ring frame 18 is rotatably connected to the inside of the machine body 10. In order to ensure the stable rotation of the ring frame 18, a connecting seat 17 is symmetrically connected to the inner wall of the machine body 10 along the ring frame 18. The connecting seat 17 and the side wall of the ring frame 18 are rotatably connected by adjusting bolts 25. The tightness of the connection between the ring frame 18 and the connecting seat 17 can be adjusted by adjusting bolts 25, thereby adjusting the buffer tension capacity. The structure is simple and convenient for users to operate.

[0025] like Figure 2 , 4 As shown, in order to achieve rapid tension buffering, return springs 16 are connected to the top and bottom of the other side of the ring frame 18. The other end of the return spring 16 is connected to the inner wall of the machine body 10. Connecting rings 24 are fixedly connected to the inner wall of the machine body 10 and the top of the ring frame 18. The end of the return spring 16 is connected to the connecting ring 24 at the corresponding position. In actual use, the return spring 16 and the lower pulley 19 are staggered to ensure the normal movement of the wire on the lower pulley 19. When the wire moves on the upper pulley 13 and the lower pulley 19, since the return spring 16 is set on both sides of the ring frame 18, it can buffer the tension generated above and below, thus protecting the wire.

[0026] like Figure 2 , 3 As shown, an exhaust mechanism is connected to the top of the body 10 and above the heating device 15. The exhaust mechanism includes a first conical tube 4 connected to the top of the body 10. The upper end of the first conical tube 4 is coaxially connected to an annular support 2. Multiple air outlets 22 are opened circumferentially on the outer wall of the annular support 2. A filter screen 7 is connected inside the air outlet 22. The top of the annular support 2 is coaxially connected to the top cover 1. A fan 20 located directly above the first conical tube 4 is fastened to the top cover 1 by a second motor 12. A second conical tube 21 extending outward is fastened to the top of the first conical tube 4. The annular support 2 is coaxially connected to the outside of the second conical tube 21. A downwardly extending arc-shaped guide surface 23 is provided on the inner top surface of the top cover 1. The arc-shaped guide surface 23 can guide the rising airflow to move into the annular support 2 and be discharged through the air outlet 22.

[0027] In summary, this texturing machine for producing high-strength flame-retardant DTY has a control box on the machine body 10 during use. The control box contains a controller, and a display screen and buttons are connected to the control box. The display screen, buttons, first motor 6, second motor 12, heating device 15, and fan 20 are all connected to the controller. The wire passes through the upper pulley 13 and lower pulley 19. Under the action of the return spring 16, connecting seat 17, and ring frame 18, the tension on the wire can be buffered, avoiding excessive tension that could cause the wire to break, thus improving the quality of wire processing.

[0028] Meanwhile, during processing, the fan 20 draws the air inside the body 10 upwards, and under the guidance of the guide surface 23, it enters the annular support 2 and is discharged through the air outlet 22 on its side wall. Under the action of the filter screen 7 on the air outlet 22, impurities are concentrated inside the annular support 2. When it is necessary to clean the impurities, the filter screen 7 can be removed and the inside of the annular support 2 can be cleaned. This utility model is not only simple in structure and highly practical, but also convenient for workers to operate, bringing great convenience to users.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A texturing machine for producing high-strength flame-retardant DTY, comprising a machine body (10), characterized in that, A heating device (15) is connected to the bottom surface of the body (10), an exhaust mechanism is connected to the top of the body (10) and above the heating device (15), and guide mechanisms are symmetrically connected to the inner wall of the body (10). The guiding mechanism consists of an upper pulley (13) and a lower pulley (19) that are rotatably connected to the body (10). The upper pulley (13) is located directly above the lower pulley (19) and the two are equal in number. The lower pulley (19) is rotatably connected to one side of the ring frame (18). The end of the ring frame (18) is rotatably connected to the inside of the body (10). A return spring (16) is connected to the top and bottom of the other side of the ring frame (18). The other end of the return spring (16) is connected to the inner wall of the body (10). Multiple through holes (9) are provided on the upper and lower ends of the outer wall of the body (10), and the through holes (9) correspond to the positions of the upper pulley (13) and the lower pulley (19).

2. The texturing machine for producing high-strength flame-retardant DTY as described in claim 1, characterized in that, Connecting seats (17) are symmetrically connected to the inner wall of the body (10) along the ring frame (18). The connecting seats (17) and the side wall of the ring frame (18) are rotatably connected by adjusting bolts (25).

3. The texturing machine for producing high-strength flame-retardant DTY as described in claim 1, characterized in that, Connecting rings (24) are fixedly connected to the inner wall of the body (10) and the top of the ring frame (18), and the end of the return spring (16) is connected to the corresponding connecting ring (24).

4. The texturing machine for producing high-strength flame-retardant DTY as described in claim 1, characterized in that, The upper pulley (13) is rotatably connected to the U-shaped frame (14). The end of the U-shaped frame (14) is connected to an upwardly inclined connecting rod (3). The top of the connecting rod (3) passes through the mounting hole (5) to the top of the machine body (10). The connecting rod (3) is rotatably connected in the mounting hole (5). The top plate (8) is tightly fixed between the ends of the two connecting rods (3) on the same side. The top of the body (10) is fixed with a first motor (6), and a cam (11) is connected to the output end of the first motor (6). The cam (11) contacts the top of the top plate (8).

5. The texturing machine for producing high-strength flame-retardant DTY as described in any one of claims 1-4, characterized in that, The exhaust mechanism includes a first conical tube (4) connected to the top of the body (10), an annular support (2) coaxially connected to the upper end of the first conical tube (4), and multiple air outlets (22) are opened along the circumferential direction on the outer wall of the annular support (2). A filter screen (7) is connected inside the air outlet (22). The top of the ring support (2) is coaxially connected to the cover (1), and the fan (20) located directly above the first conical tube (4) is fastened on the cover (1) by the second motor (12).

6. The texturing machine for producing high-strength flame-retardant DTY as described in claim 5, characterized in that, The top of the first tapered tube (4) is tightly fitted with an outwardly extending second tapered tube (21), and the annular support (2) is coaxially connected to the outside of the second tapered tube (21).

7. The texturing machine for producing high-strength flame-retardant DTY as described in claim 5, characterized in that, The top surface of the cover (1) is provided with a downwardly extending arc-shaped guide surface (23).

Citation Information

Patent Citations

  • Elasticizer for DTY processing

    CN210048909U