Assembly type foundation beam positioning buttress for transformer substation

Abstract

The utility model provides a transformer substation assembly type foundation beam positioning buttress which comprises a jacking mechanism arranged on the ground, a linear moving mechanism arranged above the jacking mechanism and a turnover mechanism arranged on the linear moving mechanism. The positioning buttress is arranged between two foundation columns, the linear moving mechanism is used for moving the distance of the foundation beam in the horizontal direction, and the overturning mechanism is used for overturning the angle of the foundation beam. Through adjustment of the jacking mechanism, the linear moving mechanism and the turnover mechanism on the positioning buttress, adjustment of the height direction, the horizontal direction and the angle direction of the foundation beam except the height direction is achieved, the foundation beam can be better aligned with nodes on a foundation column, and connection of the foundation beam and the foundation column in the later period is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of building construction equipment, and in particular to a positioning support for a prefabricated foundation beam of a substation. Background Technology

[0002] The prefabricated building system of substation power distribution equipment buildings is characterized by the use of advanced prefabricated concrete structure systems for the above-ground parts, while the underground works usually follow the traditional cast-in-place concrete construction process. However, to achieve the prefabricated structure of the underground foundation, it is necessary to overcome the technical challenge of efficiently and stably connecting precast concrete beams and precast columns.

[0003] It is worth noting that the precast foundation beams are not only long in size but also heavy. During the hoisting process, the precast foundation beams sway significantly, which makes precise positioning time-consuming and increases the safety risks of the operation. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a prefabricated foundation beam positioning support for substations, thereby solving the problem of precise positioning of the foundation beam.

[0005] To solve the above-mentioned technical problems, this utility model provides a prefabricated foundation beam positioning support for substations, including a lifting mechanism set on the ground, a linear moving mechanism set above the lifting mechanism, and a flipping mechanism set on the linear moving mechanism. The lifting mechanism is used to raise the height of the foundation beam in the vertical direction, the linear moving mechanism is used to move the foundation beam in the horizontal direction, and the flipping mechanism is used to flip the angle of the foundation beam. A leveling device is also provided below the lower plate.

[0006] In a preferred embodiment, the lifting mechanism includes an upper plate, a lower plate, and a first cross plate and a second cross plate that are disposed between the upper plate and the lower plate and hinged to each other; one end of the first cross plate is hinged to the lower part of the upper plate, and the other end slides on the lower plate; one end of the second cross plate is hinged to the lower plate, and the other end slides on the lower surface of the upper plate. The first cross plate and the second cross plate are arranged in pairs. A first horizontal shaft is provided between the two first cross plates, and a second horizontal shaft is provided at the hinge position of the two second cross plates. A hydraulic cylinder is provided between the first horizontal shaft and the second horizontal shaft. The base of the hydraulic cylinder is hinged to the second horizontal shaft, and the extension rod of the hydraulic cylinder is hinged to the first horizontal shaft.

[0007] In a preferred embodiment, a roller is provided on one side of the first cross plate and the second cross plate that slide, and a roller groove is provided at the corresponding position below the upper plate and above the lower plate, and the roller rolls in the roller groove; a reinforcing plate is also provided on the two first horizontal shafts near the roller.

[0008] In a preferred embodiment, the leveling device includes a first leveling plate and a second leveling plate spaced apart from the first leveling plate. An adjusting screw and a connecting screw are provided between the first and second leveling plates. The adjusting screw is threadedly connected to the first leveling plate, and the lower surface of the adjusting screw is supported on the upper surface of the second leveling plate. The connecting screw is threadedly connected to both the first and second leveling plates.

[0009] In a preferred embodiment, the linear motion mechanism includes a movable plate for mounting the flipping mechanism, a slider and a guide rail disposed between the movable plate and the upper plate, and an electric push rod disposed on one side of the movable plate and mounted on the upper plate, the electric push rod being used to push the movable plate to move along the guide rail.

[0010] In a preferred embodiment, the flipping mechanism includes a U-shaped frame, a motor located below the frame, a first sprocket on the motor's rotating shaft, and guide components symmetrically arranged on both sides of the frame, with at least four guide components. A turntable is supported between the four guide components, and an opening for accommodating the foundation beam is provided in the turntable. A second sprocket is also provided at the position corresponding to the motor on the turntable. The motor connects the first and second sprockets via a chain, driving the turntable to roll on the guide components, thereby causing the foundation beam to flip.

[0011] In the preferred embodiment, there are two turntables, which are symmetrically arranged on both sides of the rectangular frame, and a connecting rod is provided between the two turntables; a support plate for supporting the foundation beam is also provided below the opening of the turntable.

[0012] In a preferred embodiment, the guide assembly includes a fixed shaft mounted on one side of the frame, an angular contact bearing mounted on the fixed shaft, and a guide member mounted on the angular contact bearing; a groove is provided in the middle of the guide member, and the rotary table is locked in the groove.

[0013] In a preferred embodiment, a clamping device is provided on both the left and right sides of the opening. The clamping device includes a mounting plate on one side of the rotary table, a base plate on the mounting plate, a cylinder on the base plate, a pressure plate on the cylinder extension shaft, a linear bearing on the base plate, a guide shaft fitted inside the linear bearing, and one side of the guide shaft connected to the pressure plate.

[0014] A method for using positioning supports for prefabricated foundation beams in substations includes the following steps:

[0015] S1, Install and position the foundation columns on site;

[0016] S2, place the positioning support between the two foundation columns, and keep the opening of the turntable facing upwards;

[0017] S3, lower the foundation beam from above the opening onto the support plate of the rotary table, and control the clamping device to clamp and position the foundation beam;

[0018] S4 controls the upward movement of the lifting mechanism of the positioning support, the linear movement mechanism, and the flipping mechanism to ensure that the steel nodes of the foundation beam and the steel nodes of the foundation column are fully aligned, facilitating the secondary pouring of concrete for the foundation beam steel nodes and the precast column steel nodes in the later stage.

[0019] S5. After the foundation beams and foundation columns are poured, the controller releases the clamping device and controls the lifting mechanism of the positioning support to move downwards. The positioning support can then be moved away from below, facilitating the installation of foundation beams and foundation columns in other locations.

[0020] The beneficial effects of this utility model are as follows: Because this utility model sets up a positioning support for a prefabricated foundation beam in a substation, the positioning support is set between two foundation columns. By adjusting the lifting mechanism, linear movement mechanism and flipping mechanism on the positioning support, the height, level and angle of the foundation beam can be adjusted except for the height direction, so that the foundation beam can be better aligned with the nodes on the foundation columns, which facilitates the connection between the two in the later stage. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a structural diagram of the equipment installation layout according to an embodiment of the present utility model;

[0023] Figure 2 This is a front view structural diagram of the device according to an embodiment of this utility model;

[0024] Figure 3 This is an installation structure diagram of the lifting mechanism and linear movement mechanism according to an embodiment of this utility model;

[0025] Figure 4 This is a structural diagram of the leveling device according to an embodiment of the present invention;

[0026] Figure 5 This is an installation structure diagram of the rotary table portion according to an embodiment of this utility model;

[0027] Figure 6 This is a side view of the rotary table structure according to an embodiment of the present invention;

[0028] Figure 7 This is a structural diagram of the pressing device according to an embodiment of the present invention;

[0029] Figure 8 This is an installation structure diagram of the frame portion of an embodiment of this utility model;

[0030] Figure 9 This is a partial cross-sectional view of the guide component according to an embodiment of the present invention.

[0031] Reference numerals: Foundation column 11; Foundation beam 12; Lifting mechanism 2; Upper plate 21; Groove 211; Lower plate 22; First cross plate 23; Second cross plate 24; First horizontal shaft 25; Second horizontal shaft 26; Hydraulic cylinder 27; Roller 28; Reinforcing plate 29; Linear movement mechanism 3; Moving plate 32; Slider 33; Guide rail 34; Electric push rod 35; Tilting mechanism 4; Frame 41; Motor 42; First sprocket 43; Guide assembly 44; Fixed shaft 441; Angular contact bearing 442; Guide component 443; Groove 4431; Turntable 45; Opening 451; Second sprocket 46; Chain 47; Connecting rod 48; Support plate 49; Leveling device 5; First adjusting plate 51; Second adjusting plate 52; Adjusting screw 53; Connecting screw 54; Pressing device 6; Mounting plate 61; Base plate 62; Cylinder 63; Pressure plate 64; Linear bearing 65; Guide shaft 66. Detailed Implementation

[0032] Please see Figure 1-9 As shown, this application provides a technical solution: a substation prefabricated foundation beam positioning support, including a lifting mechanism 2 set on the ground, a linear moving mechanism 3 set above the lifting mechanism 2, and a flipping mechanism 4 set on the linear moving mechanism 3. The lifting mechanism 2 is used to raise the height of the foundation beam 12 in the vertical direction, the linear moving mechanism 3 is used to move the foundation beam 12 in the horizontal direction, and the flipping mechanism 4 is used to flip the angle of the foundation beam 12.

[0033] Positioning supports are set between two foundation columns 11. Two supports can be set next to the foundation columns 11 for the installation of the intermediate foundation beam 12. The positioning supports are equivalent to adjusting the height, level and angle of the foundation beam 12 except for the height direction, so that the steel nodes of the foundation beam 12 are completely aligned with the rigid nodes of the foundation column 11, which facilitates the connection of the rigid nodes later.

[0034] In a preferred embodiment, the lifting mechanism 2 includes an upper plate 21, a lower plate 22, and a first cross plate 23 and a second cross plate 24 that are disposed between the upper plate 21 and the lower plate 22 and hinged to each other. One end of the first cross plate 23 is hinged to the lower part of the upper plate 21, and the other end slides on the lower plate 22. One end of the second cross plate 24 is hinged to the lower plate 22, and the other end slides on the lower surface of the upper plate 21. The first cross plate 23 and the second cross plate 24 are arranged in pairs. A first horizontal shaft 25 is provided between the two first cross plates 23, and a second horizontal shaft 26 is provided at the hinge position of the two second cross plates 24. A hydraulic cylinder 27 is provided between the first horizontal shaft 25 and the second horizontal shaft 26. The base of the hydraulic cylinder 27 is hinged to the second horizontal shaft 26, and the extension rod of the hydraulic cylinder 27 is hinged to the first horizontal shaft 25.

[0035] In this way, the hydraulic cylinder 27 extends, pushing the first cross plate 23 and the second cross plate 24 to close. The upper plate 21 begins to move upward relative to the lower plate 22. The hydraulic cylinder 27 retracts, and the upper plate 21 begins to descend, realizing the upward and downward movement of the lifting mechanism 2.

[0036] In a preferred embodiment, a roller 28 is provided on the side where the first cross plate 23 and the second cross plate 24 slide, and a roller groove 211 is provided at the corresponding position below the upper plate 21 and above the lower plate 22, and the roller 28 rolls in the roller groove 211; a reinforcing plate 29 is also provided on the two first horizontal shafts 25 near the roller 28.

[0037] The roller 28 is designed to facilitate better movement of the first cross plate 23 and the second cross plate 24 on one side, changing sliding friction to rolling friction. The groove 211 can also serve as a guide.

[0038] In a preferred embodiment, a leveling device 5 is provided below the lower plate 22. The leveling device 5 includes a first leveling plate 51 and a second leveling plate 52 spaced apart from the first leveling plate 51. An adjusting screw 53 and a connecting screw 54 are provided between the first leveling plate 51 and the second leveling plate 52. The adjusting screw 53 is threadedly connected to the first leveling plate 51, and the lower surface of the adjusting screw 53 is supported on the upper surface of the second leveling plate 52. The connecting screw 54 is threadedly connected to the first leveling plate 51 and the second leveling plate 52.

[0039] The principle of using the leveling device 5 is to first adjust the adjusting screw 53 so that the first adjusting plate 51 and the second adjusting plate 52 maintain a certain height difference, and then tighten the connecting screw 54 so that the leveling device 5 forms a whole. The purpose of setting up the leveling device 5 is to level the lifting mechanism 2 as a whole and prevent the equipment from tipping over due to instability of the center of gravity.

[0040] In a preferred embodiment, the linear motion mechanism 3 includes a movable plate 32 for mounting the flipping mechanism 4, a slider 33 and a guide rail 34 disposed between the movable plate 32 and the upper plate 21, and an electric push rod 35 disposed on one side of the movable plate 32 and mounted on the upper plate 21. The electric push rod 35 is used to push the movable plate 32 to move along the direction of the guide rail 34.

[0041] The electric actuator 35 can also be other linear structures, such as a handwheel plus a screw for adjustment.

[0042] In a preferred embodiment, the flipping mechanism 4 includes a U-shaped frame 41, a motor 42 located below the frame 41, a first sprocket 43 located on the rotating shaft of the motor 42, and guide components 44 symmetrically arranged on both sides of the frame 41. At least four guide components 44 are provided, and a turntable 45 is supported between the four guide components 44. An opening 451 for accommodating the foundation beam 12 is provided in the turntable 45. A second sprocket 46 is also provided at the position corresponding to the motor 42 on the turntable 45. The motor 42 is connected to the first sprocket 43 and the second sprocket 46 through a chain 47, driving the turntable 45 to roll on the guide components 44, thereby causing the foundation beam 12 to flip.

[0043] The U-shaped frame 41 facilitates the placement of the foundation beam 12 into the turntable 45 from above. The turntable 45 is supported between the guide components 44. The motor 42 drives the first sprocket 43 and the second sprocket 46, and the turntable 45 rolls along the outer surface of the guide components 44, thereby realizing the flipping of the foundation beam 12.

[0044] In the preferred embodiment, there are two rotary tables 45, which are symmetrically arranged on both sides of the rectangular frame 41, and a connecting rod 48 is provided between the two rotary tables 45; a support plate 49 for supporting the foundation beam 12 is also provided below the opening 451 of the rotary table 45.

[0045] In a preferred embodiment, the guide assembly 44 includes a fixed shaft 441 mounted on one side of the frame 41, an angular contact bearing 442 mounted on the fixed shaft 441, and a guide member 443 mounted on the angular contact bearing 442; a groove 4431 is provided in the middle of the guide member 443, and the rotary table 45 is engaged in the groove 4431.

[0046] The groove 4431 can limit the rotation of the turntable 45.

[0047] In a preferred embodiment, a clamping device 6 is provided on both the left and right sides of the opening 451. The clamping device 6 includes a mounting plate 61 provided on one side of the rotary table 45, a base plate 62 provided on the mounting plate 61, a cylinder 63 provided on the base plate 62, a pressure plate 64 provided on the extension shaft of the cylinder 63, a linear bearing 65 provided on the base plate 62, a guide shaft 66 is fitted inside the linear bearing 65, and one side of the guide shaft 66 is connected to the pressure plate 64.

[0048] The clamping device 6 can clamp the foundation beam 12 from both the left and right sides to prevent the foundation beam 12 from moving within the rotary table 45.

[0049] A method for using positioning supports for prefabricated foundation beams in substations includes the following steps:

[0050] S1, Install and position the foundation column 11 on site;

[0051] S2, place the positioning support between the two foundation columns 11, and keep the opening 451 of the turntable 45 facing upwards;

[0052] S3, lower the foundation beam 12 from above the opening 451 onto the support plate 49 of the rotary table 45, and control the clamping device 6 to clamp and position the foundation beam 12.

[0053] S4 controls the lifting mechanism 2 of the positioning support to move upward, controls the linear movement mechanism 3 to move, and controls the flipping mechanism 4 to move, so that the steel node of the foundation beam 12 and the steel node of the foundation column 11 are completely aligned, which facilitates the secondary pouring of concrete for the steel node of the foundation beam 12 and the precast column steel node in the later stage.

[0054] S5. After the foundation beam 12 and foundation column 11 are poured, the controller releases the clamping device 6 and controls the lifting mechanism 2 of the positioning support to move downward. The positioning support can then be moved away from below, facilitating the installation of foundation beam 12 and foundation column 11 in other locations.

[0055] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A positioning support for a prefabricated foundation beam in a substation, characterized in that, It includes a lifting mechanism (2) set on the ground, a linear moving mechanism (3) set above the lifting mechanism (2), and a flipping mechanism (4) set on the linear moving mechanism (3). The lifting mechanism (2) is used to raise the height of the foundation beam (12) in the vertical direction, the linear moving mechanism (3) is used to move the foundation beam (12) in the horizontal direction, and the flipping mechanism (4) is used to flip the angle of the foundation beam (12). A leveling device (5) is also provided below the lower plate (22).

2. The positioning support for a prefabricated foundation beam in a substation according to claim 1, characterized in that: The lifting mechanism (2) includes an upper plate (21), a lower plate (22), and a first cross plate (23) and a second cross plate (24) that are hinged to each other between the upper plate (21) and the lower plate (22). One end of the first cross plate (23) is hinged to the lower part of the upper plate (21), and the other end slides on the lower plate (22). One end of the second cross plate (24) is hinged to the lower plate (22), and the other end slides on the lower surface of the upper plate (21). The first cross plate (23) and the second cross plate (24) are arranged in pairs. A first horizontal shaft (25) is provided between the two first cross plates (23), and a second horizontal shaft (26) is provided at the hinge position of the two second cross plates (24). A hydraulic cylinder (27) is provided between the first horizontal shaft (25) and the second horizontal shaft (26). The base of the hydraulic cylinder (27) is hinged to the second horizontal shaft (26), and the extension rod of the hydraulic cylinder (27) is hinged to the first horizontal shaft (25).

3. The positioning support for a prefabricated foundation beam in a substation according to claim 2, characterized in that: Rollers (28) are provided on the side where the first cross plate (23) and the second cross plate (24) slide. Roller grooves (211) are provided at corresponding positions below the upper plate (21) and above the lower plate (22). The rollers (28) roll in the roller grooves (211). Reinforcing plates (29) are provided on the two first horizontal shafts (25) near the rollers (28).

4. A positioning support for a prefabricated foundation beam in a substation according to claim 2 or 3, characterized in that: The leveling device (5) includes a first leveling plate (51) and a second leveling plate (52) spaced apart from the first leveling plate (51). An adjusting screw (53) and a connecting screw (54) are provided between the first leveling plate (51) and the second leveling plate (52). The adjusting screw (53) is threadedly connected to the first leveling plate (51), and the lower surface of the adjusting screw (53) is supported on the upper surface of the second leveling plate (52). The connecting screw (54) is threadedly connected to the first leveling plate (51) and the second leveling plate (52).

5. A positioning support for a prefabricated foundation beam in a substation according to claim 1, characterized in that: The linear movement mechanism (3) includes a movable plate (32) for mounting the flipping mechanism (4), a slider (33) and a guide rail (34) disposed between the movable plate (32) and the upper plate (21), and an electric push rod (35) disposed on one side of the movable plate (32) and mounted on the upper plate (21). The electric push rod (35) is used to push the movable plate (32) to move along the direction of the guide rail (34).

6. A positioning support for a prefabricated foundation beam in a substation according to claim 1, characterized in that: The flipping mechanism (4) includes a U-shaped frame (41), a motor (42) is provided below the frame (41), a first sprocket (43) is provided on the rotating shaft of the motor (42), and guide components (44) are symmetrically provided on both sides of the frame (41). At least four guide components (44) are provided, and a turntable (45) is supported between the four guide components (44). An opening (451) for accommodating the foundation beam (12) is provided in the turntable (45). A second sprocket (46) is also provided at the position corresponding to the motor (42) on the turntable (45). The motor (42) connects the first sprocket (43) and the second sprocket (46) through a chain (47) to drive the turntable (45) to roll on the guide components (44), thereby driving the foundation beam (12) to flip.

7. A positioning support for a prefabricated foundation beam in a substation according to claim 6, characterized in that: Two turntables (45) are provided, and the two turntables (45) are symmetrically arranged on both sides of the rectangular frame (41). A connecting rod (48) is provided between the two turntables (45); a support plate (49) for supporting the foundation beam (12) is also provided below the opening (451) of the turntable (45).

8. A positioning support for a prefabricated foundation beam in a substation according to claim 6, characterized in that: The guide assembly (44) includes a fixed shaft (441) mounted on one side of the frame (41), an angular contact bearing (442) fitted on the fixed shaft (441), and a guide member (443) fitted on the angular contact bearing (442); a groove (4431) is provided in the middle of the guide member (443), and the rotary table (45) is locked in the groove (4431).

9. A positioning support for a prefabricated foundation beam in a substation according to claim 6, characterized in that: A clamping device (6) is provided on the left and right sides of the opening (451). The clamping device (6) includes a mounting plate (61) on one side of the rotary table (45), a base plate (62) on the mounting plate (61), a cylinder (63) on the base plate (62), a pressure plate (64) on the extension shaft of the cylinder (63), a linear bearing (65) on the base plate (62), a guide shaft (66) is fitted inside the linear bearing (65), and one side of the guide shaft (66) is connected to the pressure plate (64).

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