Adjustable spiral driving small-caliber pipeline robot

Abstract

The utility model relates to the technical field of small-caliber pipeline detection, in particular to an adjustable spiral driving small-caliber pipeline robot which comprises a main body, the top of the main body is fixedly connected with an adjusting rotating assembly, and the top of the adjusting rotating assembly is rotationally connected with a detection assembly. The first motor and the second motor are controlled in a remote control mode, the remote control terminal can convert control signals into radio wave signals and then send the radio wave signals out through the remote control antenna, the signal receiving module can receive the radio wave signals and convert the radio wave signals into current signals, and the current signals are sent out through the remote control antenna. And then starting of the first motor and the second motor is controlled through the command execution unit, so that steering and movement of the detection robot can be remotely and automatically adjusted, and the situation that the detection safety and efficiency are reduced due to cable dragging is avoided.

Description

Technical Field

[0001] This utility model relates to the field of small-diameter pipeline inspection technology, specifically an adjustable spiral-driven small-diameter pipeline robot. Background Technology

[0002] With increasing public awareness of the safety and environmental protection of small-diameter natural gas pipelines, safety inspections, especially leak detection, of these pipelines are becoming increasingly important. In actual inspections, there are numerous small-diameter pipelines with a nominal diameter of DN25 or less, with complex connection methods. Furthermore, due to the extremely limited space, inspection equipment cannot easily access the inside of the pipelines, posing potential safety hazards.

[0003] Currently, most pipeline robots need to drag cables to move forward when inspecting pipelines. The cables dragging on the ground will be rubbed against the pipe wall for a long time, which may damage the insulation and cause leakage, thus damaging the inspection robot. In addition, traditional small-diameter pipeline robots are not easy to turn and adjust, which reduces the efficiency of pipeline inspection. Therefore, an adjustable spiral-driven small-diameter pipeline robot is needed to improve the above problems. Utility Model Content

[0004] To address the problems mentioned above, which are often encountered by pipeline robots during pipeline inspection, this invention provides an adjustable spiral-driven small-diameter pipeline robot.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adjustable spiral-driven small-diameter pipeline robot includes a main body, an adjustment rotation component is fixedly connected to the top of the main body, and a detection component is rotatably connected to the top of the adjustment rotation component.

[0007] The adjusting rotation assembly includes a bearing box, inside which a second motor is installed. The output end of the second motor is fixedly connected to a second rotating wheel. The side of the second rotating wheel is meshed with a second transmission wheel. The inside of the second transmission wheel is fixedly connected to a second rotating rod.

[0008] The detection assembly includes a control box, on the side of which the detector body is mounted. An electrical control box is fixedly connected to the side of the control box, and an installation plate is fixedly connected inside the electrical control box. A signal receiving module, a command execution unit, a filtering unit, and a storage unit are fixedly connected to the side of the installation plate.

[0009] As a preferred embodiment of this utility model, the side of the carrier box is provided with a handle groove, and there are two handle grooves. A searchlight is fixedly connected to the side of the control box.

[0010] As a preferred embodiment of this utility model, a connecting top seat is fixedly connected to the top of the second rotating rod, and a second bearing seat is fixedly connected inside the bearing box, with the second rotating rod extending into the interior of the second bearing seat.

[0011] In a preferred embodiment of this invention, the signal receiving module, command execution unit, filtering unit, and storage unit are all electrically connected.

[0012] As a preferred embodiment of this utility model, the main body includes a base frame, and an installation box is fixedly connected inside the base frame. A first motor is installed inside the installation box.

[0013] As a preferred embodiment of this utility model, the output end of the first motor is fixedly connected to a first rotating wheel, a belt is provided on the side of the first rotating wheel, a first transmission wheel is provided inside the belt, and a first bearing seat is fixedly connected inside the base frame.

[0014] As a preferred embodiment of this utility model, a first rotating rod is rotatably connected inside the first transmission wheel, the first rotating rod extends into the interior of the first bearing seat, and a first movable wheel is provided on the side of the base frame, the first rotating rod extending into the interior of the first movable wheel.

[0015] As a preferred embodiment of this utility model, a connecting rod is fixedly connected to the side of the base frame, and a second movable wheel is provided on the side of the connecting rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this utility model, the first motor and the second motor are controlled by remote control. The remote control terminal converts the control signal into a radio wave signal and then sends it out through the remote control antenna. The signal receiving module receives these radio wave signals and converts them into current signals. Then, the command execution unit controls the start of the first motor and the second motor, thereby enabling remote and automated adjustment of the steering and movement of the inspection robot, thus avoiding cable dragging and reducing the safety and efficiency of the inspection.

[0018] 2. In this utility model, by using the drive of the second motor to drive the second rotating wheel and the second transmission wheel to mesh and rotate, the second rotating rod can drive the connecting top seat to rotate, thereby allowing the entire detection assembly on the top of the connecting top seat to be rotated and adjusted. This not only expands the detection range of the detector body on the pipeline, but also allows for repeated detection of the pipeline path after the detector body has detected it, so as to ensure the accuracy of the detection data. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the adjusting rotation component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the detection component structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the mobile component of this utility model.

[0023] In the diagram: 1. Main body; 101. Base frame; 102. Mounting box; 103. First motor; 104. First rotating wheel; 105. Belt; 106. First transmission wheel; 107. First rotating rod; 108. First bearing seat; 109. First moving wheel; 110. Connecting rod; 111. Second moving wheel; 2. Adjusting rotation assembly; 201. Bearing box; 202. Handle slot; 203. Second motor; 204. Second rotating wheel; 205. Second transmission wheel; 206. Second bearing seat; 207. Second rotating rod; 208. Connecting top seat; 3. Detection assembly; 301. Control box; 302. Searchlight; 303. Detector body; 304. Electrical control box; 305. Mounting plate; 306. Signal receiving module; 307. Command execution unit; 308. Filtering unit; 309. Storage unit. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Example: Please refer to Figures 1-4 An adjustable spiral-driven small-diameter pipe robot is shown, including a main body 1, an adjustment rotation component 2 fixedly connected to the top of the main body 1, and a detection component 3 rotatably connected to the top of the adjustment rotation component 2.

[0026] In this embodiment, reference is made to Figure 1 , Figure 2 and Figure 3 As shown, the adjusting rotation assembly 2 includes a carrier box 201, inside which a second motor 203 is installed. A second rotating wheel 204 is fixedly connected to the output end of the second motor 203. A second transmission wheel 205 is meshed with the side of the second rotating wheel 204. A second rotating rod 207 is fixedly connected inside the second transmission wheel 205. The detection assembly 3 includes a control box 301, on which a detector body 303 is mounted. An electrical control box 304 is fixedly connected to the side of the control box 301. A mounting plate 305 is fixedly connected inside the electrical control box 304. A signal receiving module 3 is fixedly connected to the side of the mounting plate 305. 06. The command execution unit 307, the filtering unit 308, and the storage unit 309 control the first motor 103 and the second motor 203 remotely. The remote control terminal converts the control signal into a radio wave signal and then sends it out through the remote control antenna. The signal receiving module 306 receives these radio wave signals and converts them into current signals. Then, the command execution unit 307 controls the start of the first motor 103 and the second motor 203, thereby enabling remote and automated adjustment of the robot's steering and movement, thus avoiding cable dragging and reducing the safety and efficiency of the inspection.

[0027] The carrier box 201 has two handle slots 202 on its side. A searchlight 302 is fixedly connected to the side of the control box 301. A connecting top seat 208 is fixedly connected to the top of the second rotating rod 207. A second bearing seat 206 is fixedly connected inside the carrier box 201. The second rotating rod 207 extends into the second bearing seat 206. The signal receiving module 306, command execution unit 307, filtering unit 308, and storage unit 309 are all electrically connected. The second rotating wheel 204 and the second transmission wheel 205 are driven by the second motor 203 to rotate. This causes the second rotating rod 207 to rotate the connecting top seat 208, thereby allowing the entire detection assembly 3 on the top of the connecting top seat 208 to be rotated and adjusted. This not only expands the detection range of the detector body 303 on the pipeline, but also allows for repeated detection of the pipeline path after detection by the detector body 303 to ensure the accuracy of the detection data.

[0028] In this embodiment, reference is made to Figure 1 and Figure 4As shown, the main body 1 includes a base frame 101. A mounting box 102 is fixedly connected inside the base frame 101. A first motor 103 is installed inside the mounting box 102. A first rotating wheel 104 is fixedly connected to the output end of the first motor 103. A belt 105 is provided on the side of the first rotating wheel 104. A first transmission wheel 106 is provided inside the belt 105. A first bearing seat 108 is fixedly connected inside the base frame 101. A first rotating rod 107 is rotatably connected inside the first transmission wheel 106. The first rotating rod 107 extends to the first bearing seat 108. Inside the base frame 101, a first moving wheel 109 is provided on the side. A first rotating rod 107 extends into the interior of the first moving wheel 109. A connecting rod 110 is fixedly connected to the side of the base frame 101. A second moving wheel 111 is provided on the side of the connecting rod 110. By starting the first motor 103, the transmission mechanism composed of the first rotating wheel 104, the belt 105 and the first transmission wheel 106 can be driven to rotate. This can drive the first rotating rod 107 to rotate, thereby causing the first moving wheel 109 to drive the entire equipment to move automatically, increasing the detection efficiency.

[0029] In this solution, an adjustable spiral-driven small-diameter pipeline robot is used to control the first motor 103 and the second motor 203 via remote control. The remote control terminal converts the control signal into a radio wave signal and then transmits it through the remote control antenna. The signal receiving module 306 receives these radio wave signals and converts them into current signals. Then, the command execution unit 307 controls the rotation of the first motor 103 and the second motor 203. The start of the first motor 103 enables the transmission mechanism composed of the first rotating wheel 104, the belt 105, and the first transmission wheel 106 to drive the first rotating rod 107 to rotate, thereby causing the first moving wheel 109 to drive the entire device to move automatically. The second motor 203 drives the second rotating wheel 204 and the second transmission wheel 205 to mesh and rotate, thereby causing the second rotating rod 207 to drive the connecting top seat 208 to rotate. This allows the entire detection component 3 on the top of the connecting top seat 208 to be rotated and adjusted, thereby expanding the detection range of the detector body 303.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable spiral-driven small-diameter pipeline robot, comprising a main body (1), characterized in that: An adjustment and rotation assembly (2) is fixedly connected to the top of the main body (1), and a detection assembly (3) is rotatably connected to the top of the adjustment and rotation assembly (2). The adjusting rotation assembly (2) includes a carrier box (201), a second motor (203) is installed inside the carrier box (201), a second rotating wheel (204) is fixedly connected to the output end of the second motor (203), a second transmission wheel (205) is meshed with the side of the second rotating wheel (204), and a second rotating rod (207) is fixedly connected inside the second transmission wheel (205). The detection component (3) includes a control box (301), on the side of which a detector body (303) is mounted, and an electrical control box (304) is fixedly connected to the side of the control box (301). An installation plate (305) is fixedly connected inside the electrical control box (304), and a signal receiving module (306), a command execution unit (307), a filtering unit (308), and a storage unit (309) are fixedly connected to the side of the installation plate (305).

2. The adjustable spiral-driven small-diameter pipeline robot according to claim 1, characterized in that: The side of the carrier box (201) is provided with a handle groove (202), and there are two handle grooves (202). A searchlight (302) is fixedly connected to the side of the control box (301).

3. The adjustable spiral-driven small-diameter pipeline robot according to claim 1, characterized in that: The top of the second rotating rod (207) is fixedly connected to a connecting top seat (208), and the inside of the bearing box (201) is fixedly connected to a second bearing seat (206), with the second rotating rod (207) extending into the inside of the second bearing seat (206).

4. The adjustable spiral-driven small-diameter pipeline robot according to claim 1, characterized in that: The signal receiving module (306), command execution unit (307), filtering unit (308), and storage unit (309) are all electrically connected.

5. The adjustable spiral-driven small-diameter pipeline robot according to claim 1, characterized in that: The main body (1) includes a base frame (101), and an installation box (102) is fixedly connected inside the base frame (101). A first motor (103) is installed inside the installation box (102).

6. The adjustable spiral-driven small-diameter pipeline robot according to claim 5, characterized in that: The output end of the first motor (103) is fixedly connected to a first rotating wheel (104), a belt (105) is provided on the side of the first rotating wheel (104), a first transmission wheel (106) is provided inside the belt (105), and a first bearing seat (108) is fixedly connected inside the base frame (101).

7. An adjustable spiral-driven small-diameter pipeline robot according to claim 6, characterized in that: The first drive wheel (106) is rotatably connected to a first rotating rod (107), which extends into the interior of the first bearing seat (108). The base frame (101) is provided with a first moving wheel (109), and the first rotating rod (107) extends into the interior of the first moving wheel (109).

8. An adjustable spiral-driven small-diameter pipeline robot according to claim 5, characterized in that: A connecting rod (110) is fixedly connected to the side of the base frame (101), and a second moving wheel (111) is provided on the side of the connecting rod (110).

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