LED lens with glue overflow prevention structure and LED lens assembly

By designing a screw-on structure for the sealing ring and sealing groove and a detachable heat dissipation device in the LED lens, the problems of silicone overflow and difficult maintenance of the heat dissipation device are solved, achieving the effects of preventing silicone overflow and convenient maintenance.

CN223649158UActive Publication Date: 2025-12-09JIANGSU BEIER PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202423306679.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Even after the silicone sealant tank is completely filled, silicone can still overflow from existing LED lenses, and the heat dissipation device is installed inside, making maintenance difficult.

Method used

The LED lens features an anti-overflow adhesive structure, achieving a seal through the screw connection between the sealing ring and the sealing groove. The heat dissipation device is detachable for easy maintenance, including a detachable mounting frame and fan design.

Benefits of technology

It effectively prevents silicone overflow and facilitates the maintenance and repair of the heat dissipation device, thus improving the reliability and ease of maintenance of the LED lens.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of LED (light-emitting diode) lenses, and discloses an LED lens with an anti-glue-overflow structure, which comprises an LED lens shell, a light guide plate, a light guide plate, a light guide plate and a light guide plate, and is characterized in that the light outlet end of the LED lens shell is provided with a lampshade; and the anti-glue-overflowing groove is formed in the connecting face of the lampshade, and sealing rings are installed at the positions, corresponding to the sealing grooves, of the connecting face of the LED lens shell. The LED lens assembly comprises the LED lens according to any one of the claim 1, a draught fan is installed in the installation frame, and an installation ring is installed at an air inlet of the installation frame. The lampshade can be rotated to drive the sealing ring to be screwed into the sealing groove, so that the anti-overflow glue groove can be sealed, and silica gel in the anti-overflow glue groove can be prevented from overflowing; the fan can be disassembled by pulling out the mounting frame from the surface of the heat dissipation box, the fan can be conveniently replaced or maintained, the filter screen can be conveniently cleaned by disassembling the mounting ring from the surface of the mounting frame, and therefore the heat dissipation device can be conveniently maintained.
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Description

Technical Field

[0001] This utility model relates to the field of LED lens technology, specifically to an LED lens and LED lens assembly with an anti-overflow adhesive structure. Background Technology

[0002] An LED lens is an optical element primarily used in LED lighting fixtures. It improves lighting efficiency by altering the direction and distribution of light. It concentrates light, reduces light scattering, and ensures that light is more focused on the target area.

[0003] Common LED lenses typically use LED chips to convert electrical energy into light energy. The lens changes the direction and distribution of light propagation. An anti-overflow groove allows excess silicone to flow into the recess without overflowing into other parts of the lens. A heat dissipation device is used to dissipate heat from the LED lens.

[0004] However, once the silicone flows into the anti-overflow groove, if the space inside the groove is completely filled, the silicone that continues to flow in will overflow from the groove, making it impossible to effectively prevent silicone overflow. At the same time, the heat dissipation device is prone to failure after long-term use, and since the heat dissipation device is installed inside the LED lens assembly, it is difficult to maintain the heat dissipation device. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an LED lens and LED lens assembly with an anti-overflow adhesive structure, thereby solving the problems mentioned in the background art, where if the space inside the anti-overflow adhesive groove is completely filled, the continuously flowing silicone will overflow from the anti-overflow adhesive groove, resulting in the inability to effectively prevent silicone overflow. At the same time, the heat dissipation device is prone to failure after long-term use, and since the heat dissipation device is installed inside the LED lens assembly, it is difficult to maintain the heat dissipation device.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an LED lens with an anti-overflow adhesive structure, comprising:

[0009] LED lens housing, the light-emitting end of the LED lens housing is equipped with a lampshade, the inside of the lampshade is equipped with a concave lens, the light-emitting surface of the concave lens is equipped with a convex lens, and the inside of the LED lens housing is equipped with an LED chip.

[0010] An anti-overflow groove is provided on the connecting surface of the lampshade. Both the inner and outer rings of the connecting surface of the lampshade are provided with sealing grooves. Sealing rings are installed on the connecting surface of the LED lens housing at the corresponding positions of the sealing grooves. The surface of the sealing rings is provided with threaded grooves.

[0011] The LED lens assembly includes the LED lens described above. A heat sink is installed on the right side of the LED lens housing. A mounting frame is installed on the surface of the heat sink. A fan is installed inside the mounting frame. A mounting ring is installed at the air inlet of the mounting frame. A filter screen is installed on the surface of the mounting ring. A heat dissipation vent is provided on the surface of the LED lens housing.

[0012] Preferably, the surface of the mounting ring is provided with a mounting edge, which is a ring-shaped design. The mounting edge is inserted into the air inlet of the mounting frame, and the mounting ring can be easily installed through the mounting edge.

[0013] Preferably, bolts are evenly distributed on the surface of the mounting ring, and all bolts pass through the mounting ring and are screwed onto the surface of the mounting frame. The bolts are used to fix the mounting ring.

[0014] Preferably, a protective frame is installed at the air inlet of the mounting frame, and a threaded rod is screwed between the mounting frame and the heat dissipation box. The protective frame is used to protect the fan.

[0015] Preferably, both the LED lens housing and the heat sink are equipped with connecting plates, and connecting rods are screwed between the connecting plates, allowing the heat sink to be mounted on the surface of the LED lens housing via the connecting rods.

[0016] Beneficial effects

[0017] Compared with the prior art, the present invention provides an LED lens and LED lens assembly with an anti-overflow adhesive structure, which has the following beneficial effects:

[0018] 1. The LED lens and LED lens assembly with the anti-overflow adhesive structure, by connecting the LED lens housing to the lamp cover, can drive the sealing ring to be inserted into the sealing groove, and then rotating the lamp cover can drive the sealing ring to be screwed into the sealing groove, which can seal the anti-overflow adhesive groove and prevent the silicone from overflowing in the anti-overflow adhesive groove.

[0019] 2. The LED lens and LED lens assembly with the anti-overflow adhesive structure allow the fan to be disassembled by pulling the mounting frame out of the heat sink surface, facilitating fan replacement or maintenance. Removing the mounting ring from the mounting frame surface also facilitates cleaning of the filter screen, thus enabling convenient maintenance of the heat sink. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the LED lens housing structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the lampshade structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the heat dissipation box of this utility model;

[0025] Figure 6 This is a schematic diagram of the mounting frame of this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the filter screen of this utility model.

[0027] In the diagram: 1. LED lens housing; 2. Lampshade; 3. Convex lens; 4. Concave lens; 5. LED chip; 6. Anti-overflow adhesive groove; 7. Sealing groove; 8. Sealing ring; 9. Heat sink; 10. Mounting frame; 11. Fan; 12. Mounting ring; 13. Filter screen; 14. Heat dissipation vent; 15. Mounting edge; 16. Bolt; 17. Protective frame; 18. Threaded rod; 19. Connecting plate; 20. Connecting rod. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] This utility model provides a technical solution: an LED lens with an anti-overflow adhesive structure. Please refer to [link / reference]. Figure 1 Includes: LED lens housing 1, with a lampshade 2 mounted on the light-emitting end of LED lens housing 1. Please refer to [link / reference]. Figure 2 The lampshade 2 has a concave lens 4 installed inside, and a convex lens 3 is installed on the light-emitting surface of the concave lens 4. The LED chip 5 is installed inside the LED lens housing 1.

[0030] Please see Figure 4 An anti-overflow groove 6 is provided on the connecting surface of the lampshade 2. Both the inner and outer rings of the connecting surface of the lampshade 2 are provided with sealing grooves 7. Please refer to [link / reference]. Figure 3 A sealing ring 8 is installed on the connecting surface of the LED lens housing 1 and at the corresponding position of the sealing groove 7. The surface of the sealing ring 8 is provided with a threaded groove.

[0031] Connecting the LED lens housing 1 to the lamp cover 2 allows the sealing ring 8 to be inserted into the sealing groove 7. Rotating the lamp cover 2 allows the sealing ring 8 to be screwed into the sealing groove 7, thus sealing the anti-overflow adhesive groove 6 and preventing the silicone from overflowing.

[0032] Please see Figure 1 The LED lens assembly includes the aforementioned LED lens. A heat sink 9 is mounted on the right side of the LED lens housing 1, and a mounting frame 10 is mounted on the surface of the heat sink 9. Please refer to [link / reference]. Figure 6 The fan 11 is installed inside the mounting frame 10. Please refer to [link / reference]. Figure 5 The air inlet of the mounting frame 10 is fitted with a mounting ring 12, and a filter screen 13 is mounted on the surface of the mounting ring 12. Please refer to [link / reference]. Figure 1 The surface of the LED lens housing 1 is provided with heat dissipation vents 14;

[0033] By removing the mounting frame 10 from the surface of the heat sink 9, the fan 11 can be disassembled, making it easy to replace or repair the fan 11. Removing the mounting ring 12 from the surface of the mounting frame 10 makes it easy to clean the filter screen 13, thus facilitating the maintenance of the heat sink.

[0034] Please see Figure 7 The mounting ring 12 has a mounting edge 15 on its surface. The mounting edge 15 is a ring design and is inserted into the air inlet of the mounting frame 10. The mounting ring 12 can be easily installed through the mounting edge 15.

[0035] Bolts 16 are evenly distributed on the surface of the mounting ring 12. All bolts 16 pass through the mounting ring 12 and are screwed onto the surface of the mounting frame 10. The bolts 16 are used to fix the mounting ring 12.

[0036] Please see Figure 6 The air inlet of the mounting frame 10 is equipped with a protective bracket 17. Please refer to [link / reference]. Figure 5 A threaded rod 18 is screwed between the mounting frame 10 and the heat dissipation box 9, and the protective frame 17 is used to protect the fan 11.

[0037] Both the LED lens housing 1 and the heat sink 9 are equipped with connecting plates 19, and connecting rods 20 are screwed between the connecting plates 19. The heat sink 9 can be installed on the surface of the LED lens housing 1 through the connecting rods 20.

[0038] The working process of this device is as follows: First, the LED chip 5 converts electrical energy into light energy. The lens changes the direction and distribution of light propagation to achieve the desired lighting effect. The anti-overflow glue groove 6 allows excess silicone to flow into the groove. Then, the LED lens housing 1 is connected to the lampshade 2, which drives the sealing ring 8 to be inserted into the sealing groove 7. Rotating the lampshade 2 then drives the sealing ring 8 to be screwed into the sealing groove 7, which seals the anti-overflow glue groove 6 and prevents the silicone from overflowing. Finally, the threaded rod 18 is removed, allowing the mounting frame 10 to be disassembled. Pulling the mounting frame 10 out from the surface of the heat sink 9 allows the fan 11 to be disassembled, facilitating the replacement or maintenance of the fan 11. Removing the bolt 16 allows the mounting ring 12 to be disassembled, facilitating the cleaning of the filter screen 13, thus facilitating the maintenance of the heat dissipation device.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An LED lens with an anti-overflow adhesive structure, characterized in that, include: LED lens housing (1), the light-emitting end of the LED lens housing (1) is equipped with a lampshade (2), the inside of the lampshade (2) is equipped with a concave lens (4), the light-emitting surface of the concave lens (4) is equipped with a convex lens (3), and the inside of the LED lens housing (1) is equipped with an LED chip (5). An anti-overflow groove (6) is provided on the connecting surface of the lampshade (2). The inner and outer rings of the connecting surface of the lampshade (2) are provided with sealing grooves (7). The connecting surface of the LED lens housing (1) and the corresponding position of the sealing groove (7) are provided with sealing rings (8). The surface of the sealing ring (8) is provided with threaded grooves.

2. An LED lens assembly, characterized in that, The LED lens includes an anti-overflow adhesive structure as described in claim 1. A heat sink (9) is installed on the right side of the LED lens housing (1). A mounting frame (10) is installed on the surface of the heat sink (9). A fan (11) is installed inside the mounting frame (10). A mounting ring (12) is installed at the air inlet of the mounting frame (10). A filter screen (13) is installed on the surface of the mounting ring (12). A heat dissipation vent (14) is opened on the surface of the LED lens housing (1).

3. The LED lens assembly according to claim 2, characterized in that: The mounting ring (12) has a mounting edge (15) on its surface. The mounting edge (15) is a ring design and is inserted into the air inlet of the mounting frame (10).

4. The LED lens assembly according to claim 2, characterized in that: Bolts (16) are evenly distributed on the surface of the mounting ring (12), and all bolts (16) pass through the mounting ring (12) and are screwed onto the surface of the mounting frame (10).

5. The LED lens assembly according to claim 2, characterized in that: The air inlet of the mounting frame (10) is equipped with a protective frame (17), and a threaded rod (18) is screwed between the mounting frame (10) and the heat sink (9).

6. The LED lens assembly according to claim 2, characterized in that: The LED lens housing (1) and the heat sink (9) are both equipped with connecting plates (19), and connecting rods (20) are screwed between the connecting plates (19).