Sichuan-style red oil essence refining and concentrating device
By introducing a rotating rod and scraper to clean the inner wall of the Sichuan-style red oil flavoring refining and concentration device, combined with a multi-stage filter system, the problem of oil and flavoring components adhering to the inner wall is solved, achieving efficient heat exchange and filtration, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202423137437.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing Sichuan-style red oil flavoring refining and concentration equipment, oil and flavoring components tend to adhere to the inner wall of the equipment, leading to a decrease in heat exchange efficiency, affecting product quality and production efficiency, and the residue may contaminate the flavorings processed later.
A device comprising a rotating rod, a scraper, and a stirring block is designed. The scraper and stirring block are driven by a motor to clean the inner wall. Combined with a multi-stage filter system, it prevents impurities from adhering and maintains the cleanliness of the filter screen through condensation and water rinsing, ensuring heat exchange efficiency and filtration effect.
It effectively prevents the red oil flavoring from adhering to the shell wall, maintains heat exchange efficiency, reduces impurities from entering the product, improves product quality and production efficiency, extends the service life of the filter screen, and ensures product purity.
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Figure CN223654441U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refining equipment technology, and in particular to a refining and concentration device for Sichuan-style red oil flavoring. Background Technology
[0002] Sichuan-style chili oil flavoring is an additive used to enhance the flavor of Sichuan-style foods. It primarily simulates the unique aroma and taste of Sichuan-style chili oil. It is a blend of various spices, essential oils, and other ingredients that accurately reproduce the rich, spicy, and mellow flavor of Sichuan-style chili oil. A refining and concentration device is a piece of equipment used to purify and concentrate liquids or mixtures. It uses specific physical or chemical processes to increase the purity and concentration of the target substance, causing volatile components to evaporate, which are then condensed and collected. Simultaneously, the concentrated target substance is separated. Refining and concentration devices are widely used in various industries such as chemical, food, and pharmaceutical, effectively improving product quality, reducing volume for easier transportation and storage, and increasing production efficiency.
[0003] The Sichuan-style chili oil flavoring refining and concentration device is a professional equipment for purifying and concentrating Sichuan-style chili oil flavoring, ensuring higher quality and richer aroma. Its working principle is based on evaporation concentration. The volatile components in the flavoring are evaporated by heating. The evaporated steam enters the condenser to cool and condense into liquid for recovery, while the remaining flavoring is concentrated in the device.
[0004] In existing technologies, some Sichuan-style chili oil flavoring refining and concentration devices suffer from oil adhesion to the inner wall of the device due to high temperature and flow during the refining and concentration process. Furthermore, some flavoring components in the flavoring have a certain viscosity, and components such as capsanthin easily remain on the wall surface. Due to the physical and chemical properties of these components, they are difficult to remove easily after normal production processes. This residue on the inner wall affects the heat exchange efficiency of the device, leading to inaccurate temperature control in subsequent refining and concentration processes, reducing product quality and production efficiency. These residues also breed microorganisms, contaminating the subsequently processed Sichuan-style chili oil flavoring and affecting product safety and flavor purity. Therefore, a Sichuan-style chili oil flavoring refining and concentration device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a refining and concentration device for Sichuan-style red oil flavoring, which aims to improve the problem of inaccurate temperature control in the subsequent refining and concentration process in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A refining and concentrating device for Sichuan-style chili oil flavoring includes a shell. A rotating rod is rotatably connected to the inner wall of the shell. Multiple rotating rings are rotatably connected to the outer side of the rotating rod. A motor is fixedly connected to the bottom of one of the rotating rings. Two connecting rods are fixedly connected to the outer side of the rotating rings. Scrapers are fixedly connected to the far sides of the multiple connecting rods. Multiple stirring blocks are fixedly connected to the near sides of the two scrapers. A feed pipe is threaded to the top of the shell. A filter assembly for filtering chili oil flavoring is fixedly connected inside the feed pipe. The filter assembly includes a filter screen. A connecting ring is fixedly connected to the right side of the shell. A condenser is fixedly connected to the inner wall of the connecting ring. A filter screen is fixedly connected to the inner wall of the condenser. A conveying pipe is fixedly connected to the bottom of the condenser. A filter box is threadedly connected to the bottom of the conveying pipe. A filter screen is fixedly connected to the inner wall of the filter box.
[0008] As a further description of the above technical solution:
[0009] A heating module is fixedly connected inside the shell, a motor is fixedly connected to the top of the rotating rod, and multiple stirring blocks are fixedly connected to the outside of the rotating rod.
[0010] As a further description of the above technical solution:
[0011] A condenser tube is fixedly connected to the right side of the housing, and the outside of the condenser tube is fixedly connected to the inner wall of the condensation box.
[0012] As a further description of the above technical solution:
[0013] A water inlet pipe is fixedly connected to the right side of the condenser, and a one-way valve is fixedly connected to the outside of the water inlet pipe.
[0014] As a further description of the above technical solution:
[0015] The condenser box has a cavity one inside and a cavity two inside. A transport pipe is fixedly connected to the right side of the cavity one. A one-way valve three is fixedly connected to the outside of the transport pipe. The bottom of the transport pipe is fixedly connected to the inner wall of the cavity two.
[0016] As a further description of the above technical solution:
[0017] The bottom of the filter box is threadedly connected to a second conveying pipe, the bottom of the second conveying pipe is fixedly connected to a storage box, the bottom of the storage box is fixedly connected to a discharge pipe, and the outside of the discharge pipe is fixedly connected to a first check valve.
[0018] As a further description of the above technical solution:
[0019] A drain pipe is fixedly connected to the bottom of the housing, and a one-way valve is fixedly connected to the outside of the drain pipe.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, a motor drives the bottom rotating ring to rotate, and a connecting rod drives the scraper to rotate. The scraper, through the connecting rod, drives other rotating rings to rotate. Simultaneously, the rotating rings rotate around the rotating rod, thus providing support and stability for the scraper. The scraper cleans the inner wall of the shell, and a stirring block stirs the internal cleaning liquid to prevent impurities from settling at the bottom. This effectively prevents the red chili oil flavoring from adhering to and scaling on the shell wall, ensuring that heat exchange efficiency is not affected, facilitating the smooth progress of the refining and concentration process, helping to maintain the cleanliness of the device, reducing the possibility of impurities mixing into the product, thereby ensuring the purity of the Sichuan-style red chili oil flavoring and improving the quality of the final product.
[0022] 2. In this utility model, filter screen one can perform preliminary filtration, filter screen two can perform secondary filtration, and filter screen three enters the filter box through conveyor pipe one for final filtration. The filter box can be disassembled to replace filter screen three. One-way valve three can be controlled to allow water inside chamber one to enter the interior of chamber two through the transport pipe to rinse filter screen two and filter screen three, achieving water reuse and cleaning the filter screens. This effectively removes impurities attached to the filter screens, reduces the risk of filter screen clogging, maintains good filtration performance, and ensures efficient operation of the filtration process. It not only saves cleaning resources but also extends the service life of the filter screens. Attached Figure Description
[0023] Figure 1 This is a three-dimensional schematic diagram of a refining and concentrating device for Sichuan-style chili oil flavoring proposed in this utility model;
[0024] Figure 2 This is a schematic diagram of the scraper structure of a Sichuan-style chili oil flavoring refining and concentration device proposed in this utility model;
[0025] Figure 3 This is a schematic diagram of the connecting ring of a refining and concentrating device for Sichuan-style chili oil flavoring proposed in this utility model;
[0026] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0027] Legend:
[0028] 1. Shell; 2. Rotating rod; 3. Rotating ring; 4. Motor 1; 5. Connecting rod; 6. Scraper; 7. Stirring block 1; 8. Feed pipe; 9. Filter screen 1; 10. Connecting ring; 11. Condensation box; 12. Filter screen 2; 13. Conveying pipe 1; 14. Filter box; 15. Filter screen 3; 16. Conveying pipe 2; 17. Storage box; 18. Discharge pipe; 19. One-way valve 1; 20. Motor 2; 21. Stirring block 2; 22. Heating module; 23. Water supply pipe; 24. One-way valve 2; 25. Transport pipe; 26. One-way valve 3; 27. Wastewater discharge pipe; 28. One-way valve 4; 29. Condensation pipe. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Reference Figure 1 and Figure 2 An embodiment of this utility model is provided: a Sichuan-style red oil flavoring refining and concentration device, including a shell 1, which is the carrier of the device. A rotating rod 2 is rotatably connected to the inner wall of the shell 1. The rotating rod 2 is the carrier of the stirring device. Multiple rotating rings 3 are rotatably connected to the outside of the rotating rod 2. The rotating rings 3 are the fixed parts of the cleaning component. A motor 4 is fixedly connected to the bottom of one of the rotating rings 3. The motor 4 is the power source of the cleaning component.
[0031] Two connecting rods 5 are fixedly connected to the outside of the rotating ring 3. The connecting rods 5 are used to transmit force to drive the scraper 6 to rotate. The scraper 6 is fixedly connected to the far side of the multiple connecting rods 5. The scraper 6 cleans the inner wall. Multiple stirring blocks 7 are fixedly connected to the near side of the two scrapers 6. The stirring blocks 7 can stir the impurities generated during cleaning to prevent them from settling to the bottom of the tank. The top of the shell 1 is threadedly connected to the feed pipe 8, which is where the material enters. The inside of the feed pipe 8 is fixedly connected to a filter assembly for filtering the red oil flavoring.
[0032] Reference Figure 1 , Figure 3 and Figure 4The filter assembly includes filter screen 9, which serves as the primary filtration barrier. A connecting ring 10 is fixedly connected to the right side of the housing 1, providing a fixing function for the condenser box 11. The condenser box 11 is fixedly connected to the inner wall of the connecting ring 10, serving as a key condensation unit. Filter screen 12 is fixedly connected to the inner wall of the condenser box 11. Filter screen 12 can effectively intercept larger particulate impurities that may form during the condensation process, as well as mixtures of insufficiently condensed red oil essence droplets and gaseous impurities. A conveying pipe 13 is fixedly connected to the bottom of the condenser box 11, used to convey the condensed material. A filter box 14 is threadedly connected to the bottom of the conveying pipe 13, facilitating the installation and fixing of filter screen 15. Filter screen 15 is fixedly connected to the inner wall of the filter box 14. Filter screen 15 has a higher filtration precision than filter screen 12 and is the final fine filtration line in the entire filtration device.
[0033] Reference Figures 1 to 3 A heating module 22 is fixedly connected inside the shell 1, which can evenly heat the red oil flavoring inside the shell 1. A motor 20 is fixedly connected to the top of the rotating rod 2, which can provide strong and stable power to the rotating rod 2. Multiple stirring blocks 21 are fixedly connected to the outside of the rotating rod 2. The stirring blocks 21 make the red oil flavoring form a full convection circulation inside the shell 1, accelerating heat transfer and material mixing. A condenser 29 is fixedly connected to the right side of the shell 1. The condenser 29 can condense the heated vaporized flavoring. The outside of the condenser 29 is fixedly connected to the inner wall of the condensation box 11, forming a good heat conduction channel, so that the steam can be quickly condensed into liquid inside the condensation box 11.
[0034] A water inlet pipe 23 is fixedly connected to the right side of the condenser 11. Water is added to the condenser 11 through the water inlet pipe 23 to maintain the condensation process. A one-way valve 24 is fixedly connected to the outside of the water inlet pipe 23. The one-way valve 24 only allows water to flow into the condenser 11 from the outside. The condenser 11 has a cavity 1 and a cavity 2 inside. A transport pipe 25 is fixedly connected to the right side of cavity 1. The transport pipe 25 flows the water in cavity 1 to cavity 2 for secondary use and cleaning of the filter screen. A one-way valve 26 is fixedly connected to the outside of the transport pipe 25. The one-way valve 26 ensures that water can only flow from cavity 1 to cavity 2 in one direction.
[0035] The bottom of the transport pipe 25 is fixedly connected to the inner wall of the cavity 2. Similarly, the bottom of the filter box 14 is threadedly connected to the second transmission pipe 16, through which the red oil flavoring is transported to the inside of the storage box 17. The bottom of the second transmission pipe 16 is fixedly connected to the storage box 17, which is the place to store the flavoring. The bottom of the storage box 17 is fixedly connected to the discharge pipe 18, which is the pipe for discharging the flavoring. The outside of the discharge pipe 18 is fixedly connected to the one-way valve 19, which only allows one-way inflow and outflow. The bottom of the shell 1 is fixedly connected to the sewage pipe 27, and the outside of the sewage pipe 27 is fixedly connected to the one-way valve 28, which only allows the cleaned sewage and impurities in the shell 1 to be discharged through the sewage pipe 27.
[0036] Working principle: After use, the cleaning solution is introduced into the interior of the housing 1 through the feed pipe 8. The motor 4 drives the bottom rotating ring 3 to rotate, and the connecting rod 5 drives the scraper 6 to rotate. The scraper 6 drives the other rotating rings 3 to rotate through the connecting rod 5. At the same time, the rotating rings 3 rotate around the rotating rod 2, which provides support and stability for the scraper 6. The scraper 6 cleans the inner wall of the housing 1. The stirring block 7 stirs the internal cleaning solution to prevent impurities from settling at the bottom. After cleaning, the discharge can be controlled by the one-way valve 19 at the bottom through the discharge pipe 18.
[0037] In use, the chili oil essence can be fed into the interior of the housing 1 through the feed pipe 8. Filter 1 9 provides initial filtration. Motor 20 drives stirring block 21 via rotating rod 2 to stir the essence, ensuring it is evenly heated by heating module 22. After heating, the essence enters the condenser 11 through condenser pipe 29. Water can be added through water supply pipe 23 via check valve 24, causing it to liquefy upon cooling. It is then filtered again through filter 12 at the bottom. After filtration, the essence is transferred through conveyor pipe 1. 3. The filter enters the filter box 14 and is filtered by the filter screen 15. The filter box 14 can be disassembled to replace the filter screen 15. After filtration, the filter enters the storage box 17 through the transfer pipe 16 and is discharged from the discharge pipe 18 by controlling the one-way valve 19. After use, the one-way valve 26 can be controlled to allow the water in the first chamber to enter the second chamber through the transport pipe 25, thereby rinsing the filter screen 12 and the filter screen 15 and completing the secondary use of water. The water can be discharged through the discharge pipe 18.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A refining and concentrating device for Sichuan-style chili oil flavoring, comprising a shell (1), characterized in that: The inner wall of the shell (1) is rotatably connected to a rotating rod (2), and the outside of the rotating rod (2) is rotatably connected to multiple rotating rings (3). One of the rotating rings (3) is fixedly connected to a motor (4) at its bottom. Two connecting rods (5) are fixedly connected to the outside of the rotating ring (3). Scrapers (6) are fixedly connected to the far side of the multiple connecting rods (5). Multiple stirring blocks (7) are fixedly connected to the near side of the two scrapers (6). The top of the shell (1) is threadedly connected to a feed pipe (8). A filter assembly for filtering red oil flavoring is fixedly connected inside the feed pipe (8). The filter assembly includes a filter screen one (9), a connecting ring (10) is fixedly connected to the right side of the housing (1), a condenser box (11) is fixedly connected to the inner wall of the connecting ring (10), a filter screen two (12) is fixedly connected to the inner wall of the condenser box (11), a transmission pipe one (13) is fixedly connected to the bottom of the condenser box (11), a filter box (14) is threadedly connected to the bottom of the transmission pipe one (13), and a filter screen three (15) is fixedly connected to the inner wall of the filter box (14).
2. The Sichuan-style chili oil flavoring refining and concentration device according to claim 1, characterized in that: A heating module (22) is fixedly connected inside the housing (1), a motor (20) is fixedly connected to the top of the rotating rod (2), and multiple stirring blocks (21) are fixedly connected to the outside of the rotating rod (2).
3. The Sichuan-style chili oil flavoring refining and concentration device according to claim 2, characterized in that: A condenser tube (29) is fixedly connected to the right side of the housing (1), and the outside of the condenser tube (29) is fixedly connected to the inner wall of the condenser box (11).
4. The Sichuan-style chili oil flavoring refining and concentration device according to claim 2, characterized in that: A water inlet pipe (23) is fixedly connected to the right side of the condenser (11), and a one-way valve (24) is fixedly connected to the outside of the water inlet pipe (23).
5. The Sichuan-style chili oil flavoring refining and concentration device according to claim 2, characterized in that: The condenser (11) has a cavity one inside and a cavity two inside. A transport pipe (25) is fixedly connected to the right side of the cavity one. A one-way valve three (26) is fixedly connected to the outside of the transport pipe (25). The bottom of the transport pipe (25) is fixedly connected to the inner wall of the cavity two.
6. The Sichuan-style chili oil flavoring refining and concentration device according to claim 1, characterized in that: The bottom of the filter box (14) is threadedly connected to a second conveying pipe (16), the bottom of the second conveying pipe (16) is fixedly connected to a storage box (17), the bottom of the storage box (17) is fixedly connected to a discharge pipe (18), and the outside of the discharge pipe (18) is fixedly connected to a first check valve (19).
7. The Sichuan-style chili oil flavoring refining and concentration device according to claim 1, characterized in that: The bottom of the housing (1) is fixedly connected to a sewage outlet pipe (27), and a one-way valve (28) is fixedly connected to the outside of the sewage outlet pipe (27).