Concrete pole surface corrosion-resistant treatment device
The cement pole surface treatment device with automatic spraying and drying functions solves the problems of uneven spraying and long natural drying time on the cement pole surface, achieving efficient anti-corrosion treatment and improving the structural strength and service life of cement poles.
Patent Information
- Application Number
- CN202520242956.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-17
AI Technical Summary
In existing technologies, spraying anti-corrosion coatings onto cement poles is inefficient, results in uneven coatings, and takes a long time for natural air drying, leading to reduced structural strength and increased maintenance costs.
An automatic spraying device was designed, comprising a spray pipe, a water pump, a telescopic corrugated pipe, a heating cylinder, and an electric heating element. It achieves uniform spraying and is equipped with a drying function. The heating temperature is precisely controlled by a temperature controller to improve the curing speed of the coating.
It achieves uniform spraying and rapid drying on the surface of cement poles, improving the quality of the anti-corrosion layer and work efficiency, and enhancing the adaptability and operational safety of the device.
Smart Images

Figure CN223655251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power transmission facility protection technology, and in particular to a corrosion-resistant treatment device for the surface of cement poles. Background Technology
[0002] Cement poles, as a widely used infrastructure for power transmission and distribution, are widely used in power transmission, communication lines and other fields due to their low cost, high durability and ease of installation. However, they are exposed to the natural environment for a long time and are affected by various factors such as wind, rain, ultraviolet radiation and chemical corrosion. These environmental factors will cause the surface of cement poles to deteriorate gradually, reduce their structural strength and service life, thereby increasing maintenance costs and safety hazards.
[0003] In the production process of cement poles, in order to extend their service life and improve their corrosion resistance, traditional anti-corrosion measures mainly include using physical barriers (such as wrapping materials) or applying anti-corrosion coatings. Among these, spraying anti-corrosion coatings on cement poles is considered one of the most effective and economical methods. Traditionally, this process is usually done manually by workers holding spraying tools. Not only does the spraying effect depend on the operator's skill level, which may lead to uneven coating thickness, but the anti-corrosion coating also needs to be naturally dried in the shade for a long time, which is time-consuming and greatly reduces work efficiency.
[0004] Therefore, there is an urgent need to develop a corrosion-resistant treatment device for cement poles that can achieve automatic spraying and has a drying function. Utility Model Content
[0005] In order to overcome the shortcomings of existing technologies, such as low efficiency, uneven coating, and long natural air drying time when manually spraying anti-corrosion coatings, this utility model provides a cement pole surface anti-corrosion treatment device that can realize automatic spraying and has a drying function.
[0006] To address the aforementioned issues, this utility model employs the following technical solution: a surface corrosion-resistant treatment device for cement poles, comprising a support frame, multiple casters at the bottom of the support frame, a spray pipe arranged around the support frame, a water pump mounted on the side of the support frame, the spray pipe connected to and communicating with the output end of the water pump, a telescopic corrugated pipe connected to and communicating with the input end of the water pump, a heating cylinder mounted at the rear of the support frame, an electric heating tube arranged around the inside of the heating cylinder, a thermostat mounted at the lower rear of the support frame, the thermostat connected to the electric heating tube via an electrical wire, and a protective sleeve fitted at the connection between the thermostat and the electric heating tube.
[0007] Preferably, the support frame is provided with a handle at the top.
[0008] Preferably, the support frame is fixedly connected to both sides, a guide block is fixedly connected to the upper part of the fixed frame, a movable plate is slidably arranged on the guide block, an arc-shaped support plate is fixedly connected to the top of the movable plate, and a first screw is rotatably arranged on the fixed frame, the first screw being threadedly connected to the movable plate.
[0009] Preferably, the support frame has symmetrically distributed guide plates fixed to its inner side, a stabilizing plate is slidably arranged on the guide plates, and a symmetrically distributed second screw is rotatably arranged at the lower part of the support frame. The second screw is threadedly connected to the stabilizing plate, and a connecting rod is connected to the top of the second screw.
[0010] Preferably, the connecting rod is fitted with an anti-slip sleeve.
[0011] Preferably, an isolation plate is rotatably installed above the thermostat.
[0012] Compared with the prior art, the present invention has the following technical effects: 1. By setting up a spray pipe, a water pump and a telescopic corrugated pipe, it is possible to achieve uniform and all-round spraying on the surface of cement poles, overcoming the problem of uneven coating thickness that may occur in traditional manual spraying methods, thereby greatly improving the quality and protective effect of the anti-corrosion layer. In addition, the device is equipped with a heating cylinder and an electric heating tube, which can heat and dry the cement poles immediately after spraying, greatly accelerating the curing speed of the anti-corrosion coating, reducing waiting time and improving work efficiency.
[0013] 2. By manually rotating the first screw and utilizing the threaded connection between the first screw and the moving plate, the moving plate can be finely adjusted along the vertical direction of the guide block. This design allows the arc-shaped support plate to be precisely adjusted to a suitable height position to support cement poles of different diameters, ensuring effective support for cement poles of various specifications and improving the adaptability and flexibility of the device.
[0014] 3. By rotating the connecting rod, the second screw drives the stabilizing plate downwards until it contacts the ground, increasing the contact area and friction between the device and the ground. This method effectively prevents the device from sliding or displacing due to external forces during operation, greatly improving the safety and stability during operation. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a three-dimensional structural diagram of the support frame, casters, and isolation plate of this utility model.
[0017] Figure 3 This is a three-dimensional sectional view of the spray pipe, water pump, and handle of this utility model.
[0018] Figure 4 This is a three-dimensional sectional view of the heating cylinder, electric heating tube, and temperature controller components of this utility model.
[0019] Figure 5 This is a three-dimensional sectional view of the components of this utility model, including the fixing frame, the arc-shaped support plate, and the first screw.
[0020] Figure 6 This is a three-dimensional sectional view of the stabilizing plate, the second screw, and the connecting rod of this utility model.
[0021] Reference numerals: 1: Support frame, 2: Casters, 3: Spray pipe, 4: Water pump, 5: Telescopic corrugated pipe, 6: Heating cylinder, 7: Electric heating element, 8: Thermostat, 9: Protective cover, 10: Handle, 11: Fixing frame, 12: Moving plate, 13: Arc-shaped support plate, 14: First screw, 15: Guide block, 16: Stabilizing plate, 17: Second screw, 18: Connecting rod, 19: Guide plate, 20: Anti-slip sleeve, 21: Isolation plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1: Please refer to Figures 1-4A surface corrosion-resistant treatment device for cement poles includes a support frame 1. The support frame 1 has four casters 2 arranged around its bottom for easy movement. A handle 10 is located on the top of the support frame 1, designed to allow operators to easily push or move the entire device, improving operational convenience. A spray pipe 3 is arranged around the support frame 1 for uniformly spraying anti-corrosion coating. A water pump 4 is mounted on the front side of the support frame 1. The spray pipe 3 is connected to the output end of the water pump 4, and the input end of the water pump 4 is connected to a telescopic corrugated pipe 5. The telescopic corrugated pipe 5 is connected to an external container containing the anti-corrosion coating and is designed to be retractable to accommodate different applications. The position of the paint supply source can be flexibly adjusted. A heating cylinder 6 is installed at the rear of the support frame 1. Electric heating tubes 7 are arranged around the inside of the heating cylinder 6 to heat and dry the sprayed cement pole part, thereby accelerating the curing process of the corrosion-resistant paint. A thermostat 8 is installed at the lower rear of the support frame 1. The thermostat 8 is connected to the electric heating tubes 7 by wires and is used to control and adjust the working temperature of the electric heating tubes 7. A protective sleeve 9 is provided at the connection between the thermostat 8 and the electric heating tubes 7 to increase the safety of the electrical connection. An isolation plate 21 is rotatably installed above the thermostat 8. When not in use or during transportation, the isolation plate 21 is rotated to the front of the thermostat 8 for shielding and protection from the external environment, thereby extending its service life.
[0024] When using this device, firstly, use the casters 2 to move the device to a suitable working area. Then, use an external propulsion device to push the cement pole into the annular spray pipe 3. At the same time, start the water pump 4, which draws the corrosion-resistant coating from the external container through the telescopic corrugated pipe 5 and delivers it to the spray pipe 3. The spray pipe 3 then sprays the cement pole surface evenly and in all directions. As the external propulsion device continues to push the cement pole forward, the part that has been sprayed will enter the heating cylinder 6. At this time, the electric heating tube 7 in the heating cylinder 6 begins to generate heat. The temperature is precisely controlled by the temperature controller 8 to achieve effective heating and drying of the cement pole surface, thereby accelerating the curing speed of the corrosion-resistant coating.
[0025] Example 2: Based on Example 1, please refer to... Figure 5 The support frame 1 has fixed frames 11 on both the left and right sides. A guide block 15 is fixed to the upper part of the fixed frame 11. A movable plate 12 is slidably arranged on the guide block 15. An arc-shaped support plate 13 is fixed to the top of the movable plate 12 to provide support when the cement pole enters the device. A first screw 14 is rotatably arranged on the fixed frame 11. The first screw 14 is threadedly connected to the movable plate 12.
[0026] Before the cement pole enters the device, the first screw 14 is manually rotated. Since the first screw 14 and the moving plate 12 are connected by a thread, rotating the first screw 14 can make the moving plate 12 move vertically along the guiding direction of the guide block 15 until it is adjusted to a suitable height position to support the cement pole to be treated. At this time, the arc-shaped support plate 13 located at the top of the moving plate 12 can stably support the cement pole entering the device, ensuring the stability of the cement pole throughout the anti-corrosion treatment process.
[0027] Please see Figure 6 The support frame 1 has guide plates 19 symmetrically distributed front and back fixed to its inner side. A stabilizing plate 16 is slidably mounted on the guide plate 19. The stabilizing plate 16 contacts the ground, increasing the contact area and friction between the support frame 1 and the ground. The lower part of the support frame 1 has a second screw 17 symmetrically distributed front and back. The second screw 17 is threadedly connected to the stabilizing plate 16. A connecting rod 18 is connected to the top of the second screw 17. The connecting rod 18 facilitates manual operation of the second screw 17. An anti-slip sleeve 20 is fitted on the connecting rod 18. The anti-slip sleeve 20 increases friction, making it easier for the operator to rotate the connecting rod 18, and also improves the comfort and safety of use.
[0028] When the device needs to be moved to a suitable working area, the second screw 17 is rotated by rotating the connecting rod 18. Since the second screw 17 is threadedly connected to the stabilizing plate 16, the rotation of the second screw 17 will drive the stabilizing plate 16 to move downwards until it contacts the ground, increasing the contact area and friction between the device and the ground, effectively preventing the device from sliding or displacing due to external forces during operation. When the device needs to be moved, the connecting rod 18 is rotated in the opposite direction to make the second screw 17 rotate in the opposite direction, driving the stabilizing plate 16 to move upwards and lift off the ground. In this way, the device can be easily moved by the caster wheel 2.
[0029] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Therefore, all equivalent changes made based on the content described in the claims of the present utility model should be included within the scope of the claims of the present utility model.
Claims
1. A surface corrosion-resistant treatment device for cement poles, comprising a support frame (1), wherein the bottom of the support frame (1) is provided with a plurality of casters (2), characterized in that: The support frame (1) is surrounded by a spray pipe (3), and a water pump (4) is installed on the side of the support frame (1). The spray pipe (3) is connected to and communicates with the output end of the water pump (4). The input end of the water pump (4) is connected to and communicates with a telescopic corrugated pipe (5). A heating cylinder (6) is installed at the rear of the support frame (1). An electric heating tube (7) is arranged around the inside of the heating cylinder (6). A thermostat (8) is installed at the lower rear of the support frame (1). The thermostat (8) is connected to the electric heating tube (7) through an electric wire. A protective sleeve (9) is provided at the connection between the thermostat (8) and the electric heating tube (7).
2. The anti-corrosion treatment device for the surface of cement poles as described in claim 1, characterized in that: The support frame (1) is provided with a handle (10) on its top.
3. The anti-corrosion treatment device for the surface of cement poles as described in claim 2, characterized in that: The support frame (1) has fixed frames (11) on both sides. A guide block (15) is fixed on the upper part of the fixed frame (11). A movable plate (12) is slidably arranged on the guide block (15). An arc-shaped support plate (13) is fixed on the top of the movable plate (12). A first screw (14) is rotatably arranged on the fixed frame (11). The first screw (14) is threadedly connected to the movable plate (12).
4. The anti-corrosion treatment device for cement pole surfaces as described in claim 3, characterized in that: The support frame (1) has symmetrically distributed guide plates (19) fixedly connected to its inner side. A stabilizing plate (16) is slidably arranged on the guide plate (19). A second screw (17) is symmetrically distributed and rotated at the lower part of the support frame (1). The second screw (17) is threadedly connected to the stabilizing plate (16). A connecting rod (18) is connected to the top of the second screw (17).
5. The anti-corrosion treatment device for the surface of cement poles as described in claim 4, characterized in that: The connecting rod (18) is fitted with an anti-slip sleeve (20).
6. The anti-corrosion treatment device for the surface of cement poles as described in claim 5, characterized in that: An isolation plate (21) is rotatably installed above the temperature controller (8).