Release agent spraying equipment

By designing a release agent spraying equipment, and utilizing a combination of base, placement frame, drive structure and spraying components, the problem of uneven spraying on the inner wall of the pipe pile mold was solved, achieving uniform spraying and stable release effect.

CN223655276UActive Publication Date: 2025-12-12QUZHOU XINYANG MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423110160.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-12
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing technologies, uneven spraying of release agent on the inner wall of pipe pile molds can easily lead to dead corners, resulting in poor demolding performance.

Method used

A mold release agent spraying device was designed, which adopts a combination of base, placement frame, drive structure, chain, clamping plate and spraying assembly. The drive assembly drives the chain and clamping plate to move, realizing the back and forth movement of the spraying assembly to ensure uniform spraying. The sliding assembly and pulley reduce friction and keep the spray nozzle vertical.

Benefits of technology

It achieves uniform spraying on the inner wall of the pipe pile mold, avoids dead corners, improves demolding effect, reduces the loss of sprayed to the outside of the mold, and is simple to operate and highly stable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223655276U_ABST
    Figure CN223655276U_ABST
Patent Text Reader

Abstract

The utility model discloses release agent spraying equipment. The release agent spraying equipment comprises a base, a plurality of placing frames and a driving structure, in the length direction of the base, the middle of the upper side is concaved downwards to form a spraying area; the multiple containing frames are fixedly connected to the upper side of the base and used for containing pipe pile molds. The driving structure comprises a driving assembly, a chain and a driven assembly; two ends of the chain are respectively hinged with the driving assembly and the driven assembly for moving along with the driving assembly; the device further comprises a sliding assembly and a spraying assembly. The chain is fixedly connected with a pair of clamping plates, and the clamping plates are fixedly connected with the spraying assembly and used for driving the spraying assembly to move along with the chain. The spraying assembly penetrates through the sliding assembly; the two ends of the sliding assembly are fixedly connected to the inner side walls of the two width ends of the base.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of mold release agent spraying technology, specifically to a mold release agent spraying device. Background Technology

[0002] Pipe piles are manufactured by adding a steel reinforcement cage and concrete material into a pipe pile mold, followed by centrifugation and curing processes. Like other concrete component molds, pipe pile molds also require a release agent to be applied to their inner walls.

[0003] Pipe pile molds are typically divided into two parts, each sprayed with a release agent separately. Existing spraying methods involve placing the pipe pile mold stationary with its inner wall facing down, and then spraying the mold from bottom to top through a spray pipe. The spray pipe is usually fixed to the bottom of the mold. However, this method often results in uneven spraying of the release agent on the inner wall of the mold, leaving some dead corners and leading to poor release performance. Therefore, this invention provides a release agent spraying device. Utility Model Content

[0004] The purpose of this invention is to provide a release agent spraying device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A mold release agent spraying device includes a base, multiple placement racks, and a drive structure; a spraying area is formed by a downward indentation from the upper middle part along the length of the base; multiple placement racks are fixedly connected to the upper side of the base for placing pipe pile molds;

[0007] The drive structure includes a drive component, a chain, and a driven component; the two ends of the chain are hinged to the drive component and the driven component respectively, and are used to follow the movement of the drive component;

[0008] It also includes a sliding component and a spraying component; a pair of clamps are fixedly connected to the chain, and the clamps are fixedly connected to the spraying component to drive the spraying component to move with the chain; the spraying component passes through the sliding component; the two ends of the sliding component are fixedly connected to the inner sidewalls at both ends of the base width.

[0009] Preferably, the chain near the spray assembly is fixedly connected to a pair of clamps, with the chain clamped in the middle by the pair of clamps.

[0010] Preferably, the driving component is located on the outside of the base; the driven component is located on the inside of the base.

[0011] Preferably, the spray assembly includes an infusion pipe, multiple spray pipes, and multiple nozzles; the multiple spray pipes are fixedly connected to the upper side of the infusion pipe, and the nozzles are fixedly connected to the upper ends of the spray pipes; a clamp is fixedly connected to the lower side of the infusion pipe.

[0012] Preferably, a delivery hose is also fixedly connected to the part of the infusion tube near the drive assembly for delivering the release agent to the infusion tube.

[0013] Preferably, the length of the delivery hose is greater than the travel distance of the infusion tube.

[0014] Preferably, the sliding assembly includes a pair of limiting rods, multiple sliding rods, and multiple pulleys; the pair of limiting rods passes through multiple placement frames, and their two ends are fixedly connected to the side walls of the base at both ends; a sliding groove is formed in the middle of the pair of limiting rods for matching the nozzle; multiple sliding rods are fixedly connected to the side of any limiting rod or the lower side of the placement frame; and each sliding rod is rotatably connected to a pulley at its lower end.

[0015] Preferably, the pulley is located directly below a pair of limiting rods, and a rotating groove is provided in the middle of the pulley; the rotating groove is used to match the upper side of the infusion tube.

[0016] Preferably, the placement rack is perpendicular to the base.

[0017] Preferably, a support rod is fixedly connected to the bottom of the base, and a rotating wheel is rotatably connected to the upper end of the support rod. The rotating wheel is used to match the lower side of the infusion tube; the support rod is located between adjacent nozzles.

[0018] Compared with the prior art, the advantages of this utility model are: the operation structure is simple, and the infusion tube can be moved back and forth through the cooperation of the drive component, chain, clamp and infusion tube; thus, the pipe pile mold can be sprayed back and forth, and the spraying is more uniform, avoiding some areas that cannot be sprayed.

[0019] Meanwhile, the sliding groove ensures the nozzle remains vertical, preventing spray from reaching the outside of the pipe pile mold and reducing losses. Pulleys and rollers reduce resistance during pipe movement; the support rod ensures smoother pipe movement and more stable spraying, improving spraying effectiveness. Attached Figure Description

[0020] Figure 1 This is an overall side view of the present invention;

[0021] Figure 2 This is a side view of the drive structure of this utility model;

[0022] Figure 3 This is a side view of the connection between the spray assembly and the drive structure of this utility model;

[0023] Figure 4 This is a front view of the connection between the base, the placement frame, the spray assembly, and the sliding assembly of this utility model.

[0024] In the diagram: 11 clamping plate, 2 base, 21 support rod, 3 placement frame, 4 sliding assembly, 41 limiting rod, 42 sliding rod, 43 pulley, 5 spray assembly, 51 infusion tube, 52 nozzle, 53 nozzle, 54 hose, 6 drive structure, 61 drive assembly, 62 chain, 63 driven assembly. Detailed Implementation

[0025] Example

[0026] Please see Figures 1-4 This utility model provides a technical solution: a mold release agent spraying device, including at least one base 2, multiple placement racks 3, sliding components 4, spraying components 5 and driving structure 6.

[0027] Along the length of the base 2, a spraying area is formed by a downward indentation from the upper center. Multiple placement racks 3 are fixedly connected to the upper side of the base 2 and are perpendicular to it. The upper side of the placement racks 3 is used to place the pipe pile mold. A sliding assembly 4 is located in the middle of the placement area of ​​the base 2, with both ends fixed to the inner sidewalls of the ends of the base 2 in the width direction. A spraying assembly 5 passes through the middle of the sliding assembly 4. A drive structure 6 is fixedly connected to the lower side of the spraying assembly 5. The drive structure 6 drives the spraying assembly 5 to slide within the sliding assembly 4 along the length of the base 2. As the spraying assembly 5 slides, a release agent is sprayed onto the pipe pile mold placed on the upper side.

[0028] The drive structure 6 includes a drive assembly 61, a chain 62, and a driven assembly 63. The two ends of the chain 62 are hinged to the drive assembly 61 and the driven assembly 63, respectively. The drive assembly 61 drives the chain 62 to rotate, and the driven assembly 63 rotates accordingly. The drive assembly 61 can be a motor and is located outside the base 2. The driven assembly 63 is located inside the base 2. A pair of clamping plates 11 are fixedly connected to the chain 62 near the spray assembly 5, clamping the chain 62 in the middle so that the clamping plates 11 move with the chain 62. The chain 62 is preferably a wide chain to ensure a firm and stable connection between the clamping plates 11 and the chain 62. The upper clamping plate 11 is fixedly connected to the spray assembly 5 to drive the spray assembly 5 to move.

[0029] The spray assembly 5 includes an infusion pipe 51, multiple spray pipes 52, and multiple nozzles 53. Multiple spray pipes 52 are fixedly connected to the upper side of the infusion pipe 51, and the nozzles 53 are fixedly connected to the upper ends of the spray pipes 52. A clamping plate 11 is fixedly connected to the lower side of the infusion pipe 51. A delivery hose 54 is also fixedly connected to the infusion pipe 51 near the drive assembly 61 for delivering release agent to the infusion pipe 51. The length of the delivery hose 54 is greater than the travel distance of the infusion pipe 51.

[0030] The sliding assembly 4 includes a pair of limiting rods 41, multiple sliding rods 42, and multiple pulleys 43. The pair of limiting rods 41 pass through multiple placement frames 3, with both ends fixedly connected to the side walls of the base 2. A sliding groove is formed in the middle of the pair of limiting rods 41 to match the nozzle 52, allowing the nozzle 52 to slide within the sliding groove. Multiple sliding rods 42 are fixedly connected to the side of any limiting rod 41 or the lower side of the placement frame 3, and the lower end of each sliding rod 42 is rotatably connected to a pulley 43. The pulley 43 is located directly below the pair of limiting rods 41, and a rotating groove is formed in the middle of the pulley 43 for matching the upper side of the infusion tube 51.

[0031] A support rod 21 is fixedly connected to the bottom of the base 2. A rotating wheel is rotatably connected to the upper end of the support rod 21. The rotating wheel is used to match the lower side of the infusion tube 51. The support rod 21 is located between adjacent nozzles 52.

[0032] Working principle: After the operator places the pipe pile mold on the placement frame 3 using a crane, the position is adjusted to be above the nozzle 53. The hose 54 begins to deliver the release agent into the infusion tube 51. The release agent is then sprayed upwards from the nozzle 53 through multiple spray pipes 52, thus spraying it onto the lower side of the pipe pile mold. At the same time, the drive assembly 61 is activated, which drives the chain 62 to rotate. The chain 62 drives the driven assembly 63 to rotate. After the drive assembly 61 drives the chain 62 to rotate a certain distance, it then drives the chain 62 to rotate in the opposite direction, so that the clamping plate 11 on the chain 62 is always in a horizontal back-and-forth movement. The clamping plate 11 drives the infusion tube 51 to move back and forth, thereby driving the spray pipes 52 and the nozzle 52 to move back and forth, thus spraying the pipe pile mold back and forth, improving the demolding effect.

[0033] The nozzle 52 moves back and forth within a sliding groove between a pair of limiting rods 41, which keep the nozzle 52 in a vertical position. Simultaneously, the upper side of the infusion tube 51 moves back and forth on the pulley 43, and the lower side moves back and forth on the rotating wheel on the support rod 21, reducing friction between the nozzle 52 and the infusion tube 51 during movement. The rotating wheel and support rod 21 also ensure smoother movement of the infusion tube 51.

Claims

1. A mold release agent spraying device, characterized in that: The base (2), multiple placement racks (3) and drive structure (6) are arranged in a spraying area that is recessed from the middle of the upper side along the length of the base (2); multiple placement racks (3) are fixedly connected to the upper side of the base (2) for placing the pipe pile mold. The drive structure (6) includes a drive component (61), a chain (62) and a driven component (63); the two ends of the chain (62) are hinged to the drive component (61) and the driven component (63) respectively, and are used to follow the drive component (61) to move; It also includes a sliding assembly (4) and a spray assembly (5); a pair of clamps (11) are fixedly connected to the chain (62), and the clamps (11) are fixedly connected to the spray assembly (5) to drive the spray assembly (5) to move with the chain (62); the spray assembly (5) passes through the sliding assembly (4); the two ends of the sliding assembly (4) are fixedly connected to the inner sidewalls at both ends of the width of the base (2).

2. The mold release agent spraying equipment according to claim 1, characterized in that: The chain (62) near the spray assembly (5) is fixedly connected to a pair of clamps (11), with the chain (62) clamped in the middle by the pair of clamps (11).

3. The mold release agent spraying equipment according to claim 1, characterized in that: The drive assembly (61) is located outside the base (2); the driven assembly (63) is located inside the base (2).

4. The mold release agent spraying equipment according to claim 1, characterized in that: The spray assembly (5) includes an infusion tube (51), multiple spray pipes (52) and multiple nozzles (53); multiple spray pipes (52) are fixedly connected to the upper side of the infusion tube (51), and the nozzles (53) are fixedly connected to the upper end of the spray pipes (52); a clamp (11) is fixedly connected to the lower side of the infusion tube (51).

5. The mold release agent spraying equipment according to claim 4, characterized in that: The infusion tube (51) is also fixedly connected to a delivery hose (54) near the drive assembly (61) for delivering the release agent to the infusion tube (51).

6. The mold release agent spraying equipment according to claim 5, characterized in that: The length of the delivery hose (54) is greater than the travel distance of the infusion tube (51).

7. The mold release agent spraying equipment according to claim 4, characterized in that: The sliding assembly (4) includes a pair of limiting rods (41), multiple sliding rods (42) and multiple pulleys (43); the pair of limiting rods (41) pass through multiple placement frames (3), and their two ends are fixedly connected to the side walls of the base (2) at both ends respectively; a sliding groove is formed in the middle of the pair of limiting rods (41) for matching the nozzle (52); multiple sliding rods (42) are fixedly connected to the side of any limiting rod (41) or the lower side of the placement frame (3); the lower end of each sliding rod (42) is rotatably connected to a pulley (43).

8. The mold release agent spraying equipment according to claim 7, characterized in that: The pulley (43) is located directly below a pair of limit rods (41), and a rotating groove is provided in the middle of the pulley (43); the rotating groove is used to match the upper side of the infusion tube (51).

9. The mold release agent spraying equipment according to claim 1, characterized in that: The placement rack (3) is perpendicular to the base (2).

10. A mold release agent spraying device according to claim 4, characterized in that: The base (2) is also fixedly connected to a support rod (21), and a rotating wheel is rotatably connected to the upper end of the support rod (21). The rotating wheel is used to match the lower side of the infusion tube (51). The support rod (21) is located between adjacent nozzles (52).