Adjustable rolling mill
By introducing an eccentric mechanism and a worm gear structure into the rolling mill, the roll gap adjustment is achieved using the lever principle that saves effort, thus solving the problem of laborious adjustment in existing rolling mills and improving the ease of operation and service life of the equipment.
Patent Information
- Application Number
- CN202423160052.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing rolling mill is laborious to adjust the gap between the two rolls and has a complex internal transmission structure, resulting in short service life, long maintenance time and unstable product quality.
By employing an eccentric mechanism and a worm gear structure, the driving gear and driven gear are driven by manually rotating the handle, forming a force-saving lever structure to adjust the roll gap and simplify the operation process.
It improves the ease of adjustment for heavy internal components of the rolling mill, extends their service life, reduces maintenance time, and enhances product quality stability.
Smart Images

Figure CN223655749U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the rolling mill technical field, especially to a kind of adjustable rolling mill. BACKGROUND
[0002] The equipment for producing aluminum rod at present stage adopts oil-water separation rolling mill, but the roll is seriously worn after a period of production, and if disassembling and repairing is carried out, it is easy to cause associated damage, so the equipment has the shortcomings of short service life, long repair time and unstable product quality. In order to overcome this problem, the existing rolling mill can adjust the gap between the two rolls from the outside through the transmission structure of worm and worm gear, without disassembling the rolling mill, so that the two worn rolls can continue to be used, but since the internal transmission structure of the rolling mill is complex and has a certain weight, it is more laborious to adjust from the outside, and the adjustment convenience is poor. CONTENT OF THE UTILITY MODEL
[0003] The main purpose of the present application is to provide a kind of adjustable rolling mill, to solve the technical problem that the existing rolling mill is more laborious when adjusting the gap between the two rolls.
[0004] To achieve the above-mentioned purpose, the present application provides a kind of adjustable rolling mill, which comprises a box body, two transmission shafts are movably arranged in the box body, both transmission shafts movably extend out of the side wall of the box body and are connected with rolls, an eccentric mechanism is movably sleeved on one of the rolls, the eccentric mechanism is connected with an adjusting mechanism, the adjusting mechanism comprises an arc-shaped worm wheel plate connected to the outer wall of the eccentric mechanism, the arc-shaped worm wheel plate is meshed with a worm, the worm movably penetrates through the top of the box body and is connected with a driven gear, the driven gear is meshed with a driving gear movably arranged on the top of the box body, a rotating handle is connected to the top of the driving gear, and the number of teeth of the driving gear is less than that of the driven gear.
[0005] Optionally, the top of the worm is connected with a first square column located on the top of the box body, the driven gear is provided with a first rectangular hole matched with the first square column, the top of the box body is movably connected with a second square column, the driving gear is provided with a second rectangular hole matched with the second square column, and the bottom of the rotating handle is provided with a rectangular blind hole matched with the second square column.
[0006] Optionally, a limiting pin movably penetrates through the rotating handle, the top of the box body is provided with an arc-shaped clamping groove matched with the limiting pin, and the arc-shaped clamping groove is concentric with the driving gear.
[0007] Optionally, the eccentric mechanism comprises a movable bearing movably sleeved on the corresponding roll, an eccentric sleeve is sleeved on the movable bearing, the eccentric sleeve is movably embedded in the side wall of the box body, the eccentric mechanism is provided with two, and the two movable bearings are sleeved on the same transmission shaft, and the arc-shaped worm wheel plate is connected between the two eccentric sleeves.
[0008] Optionally, the two eccentric sleeves are movably embedded in the two inner side walls of the box body, the outer walls of the two eccentric sleeves are connected with connecting blocks, and the arc-shaped worm wheel plate is detachably connected between the two connecting blocks.
[0009] Optionally, the gear set comprises a driving gear and two transmission gears, the driving gear is connected to one end of the transmission shaft away from the roller, and the driving gear is located outside the box body, and the two transmission gears are located inside the box body and are respectively fixedly sleeved on the transmission shafts.
[0010] Optionally, the transmission gears on the transmission shafts are located between the two connecting blocks.
[0011] Optionally, one end of each of the two transmission shafts extending out of the box body is detachably connected with an end cover for pressing the roller.
[0012] Optionally, a plurality of annular grooves are formed in each of the two rollers.
[0013] Optionally, the bottom plate is further provided with a back plate connected perpendicularly to one side of the bottom plate, a plurality of support pads are detachably connected to the bottom plate, the box body is arranged on top of the support pads, and the side of the box body away from the roller is attached to the back plate.
[0014] The application can achieve the following beneficial effects:
[0015] When the roller gap is adjusted, the handle is manually operated to rotate, thereby driving the driving gear to drive the driven gear to rotate, and further driving the worm and the arc-shaped worm wheel plate to rotate, and the eccentric mechanism also rotates by a certain angle, so that the transmission shaft inside the box body is eccentrically displaced, that is, the corresponding transmission shaft is driven to move close to the other transmission shaft, that is, the corresponding roller is driven to move close to the other roller synchronously, so as to adjust the roller gap, and during the adjustment process, the number of teeth of the driving gear is less than the number of teeth of the driven gear, thereby forming a labor-saving lever structure, and the handle is more labor-saving when it is operated, which is suitable for manually adjusting the heavy parts inside the rolling mill, and the operation convenience is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the specific embodiments of the application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual proportion.
[0017] Figure 1 is a structure schematic view of a rolling mill with adjustable structure in the embodiment of the application;
[0018] Figure 2 is a sectional structure schematic view of the related connecting accessories on the top of the box body in the embodiment of the application;
[0019] Figure 3 is a structure schematic view of a rolling mill with adjustable structure in the embodiment of the application;
[0020] Figure 4 For corresponding Figure 4 The structure diagram of the eccentric sleeve after disassembling;
[0021] Figure 5 The cross-sectional structure diagram of a rolling mill of an embodiment of the present application;
[0022] Figure 6 The cross-sectional structure diagram of a rolling mill of an embodiment of the present application;
[0023] Reference signs:
[0024] 110 - box, 111 - arc-shaped clamping groove, 120 - transmission shaft, 130 - roller, 131 - annular roller groove, 140 - adjusting mechanism, 141 - arc-shaped worm plate, 142 - worm, 150 - eccentric mechanism, 151 - movable bearing, 152 - eccentric sleeve, 153 - connecting block, 160 - driven gear, 170 - driving gear, 180 - rotating handle, 181 - rectangular blind hole, 190 - first square column, 210 - second square column, 220 - limiting pin, 230 - gear set, 231 - driving gear, 232 - transmission gear, 240 - end cover, 250 - bottom plate, 260 - back plate, 270 - support backing plate.
[0025] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments in combination with the accompanying drawings. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work under the premise that the embodiments in the present application are within the scope of protection of the present application.
[0027] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture, and if the specific posture changes, the directional indications also change accordingly.
[0028] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through intermediate medium; can be internal connection of two elements, or interaction relationship between two elements, unless otherwise clearly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0029] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0030] Embodiments
[0031] Reference Figures 1-6 The embodiment provides an adjustable rolling mill, which comprises a box body 110, two transmission shafts 120 movably arranged in the box body 110, the two transmission shafts 120 are movably arranged on the side wall of the box body 110 and connected with rolling mills 130, one of the rolling mills 130 movably sleeved with an eccentric mechanism 150, the eccentric mechanism 150 is connected with an adjusting mechanism 140, the adjusting mechanism 140 comprises an arc-shaped worm wheel plate 141 connected to the outer wall of the eccentric mechanism 150, the arc-shaped worm wheel plate 141 is meshed and connected with a worm 142, the worm 142 movably penetrates through the top of the box body 110 and is connected with a driven gear 160, the driven gear 160 is meshed and connected with a driving gear 170 movably arranged on the top of the box body 110, the top of the driving gear 170 is connected with a rotating handle 180, and the number of teeth of the driving gear 170 is less than that of the driven gear 160.
[0032] In the embodiment, when the roll gap is adjusted, the handle 180 is manually rotated to drive the driving gear 170 to rotate the driven gear 160, and then the worm 142 and the arc-shaped worm plate 141 are driven to rotate, and the eccentric mechanism 150 is also driven to rotate by a certain angle, so that the transmission shaft 120 in the interior is eccentrically displaced, and the corresponding transmission shaft 120 is driven to move close to the other transmission shaft 120, that is, the corresponding roller 130 is driven to move close to the other roller 130, so as to achieve the roll gap adjustment. During the adjustment process, the number of teeth of the driving gear 170 is less than the number of teeth of the driven gear 160, so that a force-saving lever structure is formed, and the handle 180 is more labor-saving when it is rotated. The handle 180 can be applied to manually adjust the heavy parts in the interior of the rolling mill, and the operation convenience is improved.
[0033] It should be noted that the handle 180 can be a hand wheel or a crank rocker, which is not limited here.
[0034] As an optional embodiment, the top of the worm 142 is connected with a first square column 190 located at the top of the box body 110, the driven gear 160 is provided with a first rectangular hole matched with the first square column 190, the top of the box body 110 is movably connected with a second square column 210, the driving gear 170 is provided with a second rectangular hole matched with the second square column 210, and the bottom of the handle 180 is provided with a rectangular blind hole 181 matched with the second square column 210.
[0035] In the embodiment, although the larger the difference between the number of teeth of the driven gear 160 and the driving gear 170 is, the more labor-saving it is, a speed reduction structure is also formed, which leads to a low adjustment efficiency. Therefore, the two factors need to be balanced. Therefore, the driven gear 160 of the embodiment can be sleeved on the first square column 190 through the first rectangular hole, and the driving gear 170 can be sleeved on the second square column 210 through the second rectangular hole. Therefore, different specifications of the driven gear 160 and the driving gear 170 can be selected according to the actual situation to meet the corresponding labor-saving requirements and adjustment efficiency requirements, and the universality is improved. Then, the rectangular blind hole 181 at the bottom of the handle 180 is aligned with the second square column 210 and inserted, so that the assembly is quickly completed. When the handle 180 is rotated, the second square column 210 is driven to rotate. Under the limiting cooperation of the square column and the rectangular hole, the driving gear 170 and the driven gear 160 are driven to rotate.
[0036] As an optional embodiment, the handle 180 is movably penetrated by a limiting pin 220, and the top of the box body 110 is provided with an arc-shaped clamping groove 111 matched with the limiting pin 220. The arc-shaped clamping groove 111 is concentric with the driving gear 170.
[0037] In the embodiment, when the adjustment is completed by rotating the rotating handle 180 by a corresponding angle, in order to prevent the rotating handle 180 from being deflected due to the influence of vibration, affecting the gap between the two rollers 130, the limiting pin 220 can be inserted into the arc-shaped clamping groove 111 after penetrating the rotating handle 180, and the rotating handle 180 can be prevented from being deflected by using the friction fit between the limiting pin 220 and the arc-shaped clamping groove 111, so as to ensure that the gap between the two rollers 130 does not change.
[0038] As an optional embodiment, the eccentric mechanism 150 includes a movable bearing 151 movably sleeved on the corresponding roller 130, and an eccentric sleeve 152 is sleeved on the movable bearing 151. The eccentric sleeve 152 is movably embedded in the side wall of the box body 110. The eccentric mechanism 150 is provided with two eccentric sleeves 152, and the two movable bearings 151 are sleeved on the same transmission shaft 120. The arc-shaped worm gear plate 141 is connected between the two eccentric sleeves 152.
[0039] In the embodiment, when the worm 142 drives the arc-shaped worm gear plate 141 to rotate, the eccentric sleeve 152 and the arc-shaped worm gear plate 141 can rotate as a whole. Due to the eccentric structure design of the eccentric sleeve 152, the movable bearing 151 inside the eccentric sleeve 152 can be eccentrically displaced, so as to drive the corresponding transmission shaft 120 to move close to the other transmission shaft 120, that is, to drive the roller 130 to move close to the other roller 130, so as to realize the adjustment of the roll gap. Meanwhile, two eccentric mechanisms 150 are provided, and the arc-shaped worm gear plate 141 is connected between the two eccentric mechanisms 150. When the arc-shaped worm gear plate 141 rotates, the two eccentric sleeves 152 can be driven to rotate at the same time, so that the movable bearing 151 and the transmission shaft 120 can be more stably displaced, the center of gravity is stable, and the stress is balanced.
[0040] It should be noted that the bottom of the worm 142 is movably connected to the inner bottom of the box body 110 through a bearing. Here, the two rollers 130 are arranged in an upper and lower manner, and the eccentric mechanism 150 is arranged on the lower roller 130. Since the two rollers 130 need to rotate synchronously, the upper roller 130 also needs to be sleeved with a movable bearing 151 to cooperate with the rotation thereof. When the rolling mill is running, the two transmission shafts 120 rotate, and under the cooperation of the corresponding movable bearings 151, the arc-shaped worm gear plate 141 will not rotate.
[0041] As an optional embodiment, the two eccentric sleeves 152 are movably embedded in the two inner side walls of the box body 110, and the outer walls of the two eccentric sleeves 152 are connected with connecting blocks 153. The arc-shaped worm gear plate 141 is detachably connected between the two connecting blocks 153.
[0042] In the embodiment, the two eccentric sleeves 152 are detachably connected with the arc-shaped worm wheel plate 141 through the connecting blocks 153, facilitating assembly and disassembly, reducing assembly difficulty and facilitating subsequent replacement of parts. Here, the connecting blocks 153 and the arc-shaped worm wheel plate 141 can be connected through bolts, or other detachable connection structures can be adopted.
[0043] As an optional embodiment, the gear set 230 is further included, the gear set 230 including a driving gear 231 and two transmission gears 232, the driving gear 231 being connected to one end of the transmission shaft 120 away from the roller 130, and the driving gear 231 being located outside the box body 110, and the two transmission gears 232 being located inside the box body 110 and being fixedly sleeved on the transmission shaft 120.
[0044] In the embodiment, the gear set 230 is used to drive the transmission shaft 120 to rotate. In operation, the driving gear 231 can be rotated from outside the box body 110, and the driving gear 231 needs to be matched with a power mechanism (for example, a combination of a motor and a driving gear) to drive the two transmission gears 232 to rotate, so as to drive the two transmission shafts 120 and the corresponding rollers 130 to rotate synchronously.
[0045] It should be noted that since the gap adjustment amount between the two rollers 130 is relatively small, the adjustment amount is within the tooth groove depth of the two transmission gears 232, so the two transmission gears 232 can still maintain the normal meshing relationship after adjustment. Therefore, during initial assembly, the two transmission gears 232 should be kept in meshing relationship, and the gap between the two transmission gears 232 should be as large as possible, so that the normal meshing of the two transmission gears 232 can still be adapted after the gap between the two transmission gears 232 is gradually reduced after subsequent multiple adjustments, to prevent jamming.
[0046] As an optional embodiment, the transmission gears 232 on the corresponding transmission shafts 120 are located between the two connecting blocks 153, which is compact in structure and reasonable in space utilization, and reduces the size of the rolling mill as much as possible.
[0047] As an optional embodiment, the end cover 240 can be detachably connected (through bolts) to one end of each of the two transmission shafts 120 extending out of the box body 110, and the end cover 240 is used to press the roller 130, facilitating replacement of the roller 130, and the roller 130 can be pressed after assembly to prevent deviation.
[0048] As an optional embodiment, a plurality of annular roller grooves 131 are formed on each of the two rollers 130, which can improve the use economy.
[0049] As an optional implementation, a bottom plate 250 is further included, one side of the bottom plate 250 is vertically connected with a back plate 260, a plurality of supporting base plates 270 are detachably connected on the bottom plate 250, the box body 110 is arranged on the top of the supporting base plates 270, and one side of the box body 110 away from the roller 130 is attached to the back plate 260.
[0050] In the embodiment, according to actual use, the supporting base plates 270 with corresponding height are selected to be installed on the bottom plate 250, that is, the installation height of the box body 110 is adjusted, so that the use scene of different height positions is adapted, and the versatility is improved. It should be noted that a plurality of screw holes can be formed in the back plate 260, the screw holes are connected with corresponding positioning holes on the box body 110 through bolts, so that the box body 110 with adjusted height is fixed at the corresponding height position of the back plate 260, and the bottom plate 250 is also fixedly arranged, so that the shaking during the operation of the rolling mill can be reduced.
[0051] The above is only the preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent flow transformation by using the content of the specification and the drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. An adjustable rolling mill, characterized in that, The device includes a housing, inside which two drive shafts are movably installed. Both drive shafts extend out of the side wall of the housing and are connected to rollers. An eccentric mechanism is movably fitted on one of the rollers. The eccentric mechanism is connected to an adjustment mechanism. The adjustment mechanism includes an arc-shaped worm gear plate connected to the outer wall of the eccentric mechanism. The arc-shaped worm gear plate is meshed with a worm. The worm moves through the top of the housing and is connected to a driven gear. The driven gear is meshed with a driving gear movably installed on the top of the housing. A rotating handle is connected to the top of the driving gear. The number of teeth on the driving gear is less than the number of teeth on the driven gear.
2. An adjustable rolling mill as described in claim 1, characterized in that, The top of the worm gear is connected to a first square post located on the top of the housing. The driven gear has a first rectangular hole that mates with the first square post. The top of the housing is movably connected to a second square post. The driving gear has a second rectangular hole that mates with the second square post. The bottom of the rotating handle has a rectangular blind hole that mates with the second square post.
3. An adjustable rolling mill as described in claim 1 or 2, characterized in that, A limit pin moves through the rotating handle, and an arc-shaped groove is provided on the top of the housing to cooperate with the limit pin. The arc-shaped groove is concentric with the drive gear.
4. An adjustable rolling mill as described in claim 1, characterized in that, The eccentric mechanism includes a movable bearing that is movably sleeved on the corresponding roll, an eccentric sleeve that is sleeved on the movable bearing, and the eccentric sleeve that is movably embedded in the side wall of the housing. There are two eccentric mechanisms, and the two movable bearings are sleeved on the same transmission shaft. An arc-shaped worm gear plate is connected between the two eccentric sleeves.
5. An adjustable rolling mill as described in claim 4, characterized in that, Two eccentric sleeves are respectively movably embedded in the two inner side walls of the housing, and connecting blocks are connected to the outer walls of the two eccentric sleeves. The arc-shaped worm gear plate is detachably connected between the two connecting blocks.
6. An adjustable rolling mill as described in claim 5, characterized in that, It also includes a gear set, which includes a drive gear and two transmission gears. The drive gear is connected to one end of one of the transmission shafts away from the roll and is located outside the housing. The two transmission gears are located inside the housing and are respectively fixedly sleeved on the transmission shaft.
7. An adjustable rolling mill as described in claim 6, characterized in that, The transmission gear on the corresponding drive shaft is located between the two connecting blocks.
8. An adjustable rolling mill as described in claim 1, characterized in that, Both drive shafts have detachable end caps at one end extending from the housing. The end caps are used to press the rolls.
9. An adjustable rolling mill as described in claim 1 or 8, characterized in that, Both rolls have multiple annular grooves.
10. An adjustable rolling mill as described in claim 1, characterized in that, It also includes a base plate, with a back plate vertically connected to one side of the base plate. Multiple support pads are detachably connected to the base plate. The box is set on top of the support pads, and the side of the box away from the roller is attached to the back plate.