Grinding and polishing device for fine copper wire metallographic inlay sample
By designing an adjustable clamping and automatic polishing compound application device, the problems of cumbersome operation and safety hazards in the observation of the metallographic structure of fine copper wires have been solved, improving work efficiency and safety.
Patent Information
- Application Number
- CN202520033774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing techniques for metallographic observation and analysis of fine copper wires are cumbersome and pose safety hazards, especially hand-held operation which leads to finger fatigue and injury, and the application of polishing paste is inconvenient and inefficient.
Design a polishing device that includes a clamping part, a paste application part, and a hand-held part. The clamping part has an adjustable clamping space and a paste application structure. The automatic application of polishing paste is achieved through a rolling shaft, which simplifies the operation process and improves clamping stability and safety.
It reduces the difficulty of operation, decreases the probability of operator injury, improves the efficiency of grinding and polishing, simplifies the application process of polishing compound, and enhances the convenience and safety of use.
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Figure CN223656704U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of metallographic sample polishing, especially to a polishing device for fine copper wire metallographic inlaid sample. BACKGROUND
[0002] In the process of copper wire temperature process control research, the metallographic structure of fine copper wire needs to be observed and analyzed. The diameter of fine copper wire is very small, so the copper wire needs to be inlaid before polishing, polishing and etching. Generally, the sample and bakelite powder are put into an inlaying machine, the bakelite powder is melted by heating, and then the sample and the bakelite powder are tightly combined by pressure.
[0003] Through investigation and statistics, it is found that the general metallographic sample polishing method is performed by an operator holding the sample. The operator needs to press the sample on the high-speed rotating grinding disc with his hand. Because the sample size is small, the fingers will be tired if the pressing time is too long, the sample is easy to fly out of the grinding disc, and the finger part is easy to contact the grinding disc during pressing, causing finger injury, which has a certain risk. When polishing is finished, the sandpaper on the grinding disc needs to be replaced with polishing cloth, and the polishing paste needs to be evenly applied on the polishing cloth, and then the sample needs to be pressed on the part with the polishing paste for polishing. When the polishing paste is consumed, the grinding and polishing machine needs to be turned off, the polishing paste needs to be evenly applied again, and then the sample can be polished, which is complicated. This traditional polishing method not only has a certain risk, but also has low efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at the deficiencies of prior art and provides a polishing device for fine copper wire metallographic inlaid sample, which is a handheld auxiliary tool, reduces the operation difficulty of copper wire metallographic structure polishing and the probability of operator injury, and greatly improves the work efficiency of polishing and polishing sample.
[0005] The technical scheme for realizing the utility model is as follows:
[0006] A polishing device for fine copper wire metallographic inlaid sample, comprising a clamping part and a paste applying part and a handheld part respectively arranged on the side and top of the clamping part, the bottom of the clamping part is provided with a clamping space with adjustable depth and horizontal direction spacing, the paste applying part comprises a paste storage part installed on the clamping part with adjustable height and used for storing polishing paste, a strip-shaped groove is formed in the bottom of the paste storage part, a rolling shaft is arranged in the strip-shaped groove and horizontally rotates along the length direction of the strip-shaped groove, and the polishing paste stored in the paste storage part is applied to the polishing cloth by the rotation of the rolling shaft.
[0007] Further, the clamping part is provided with a through channel, the bottom of the hand holding part is flat and is inserted into the channel, and is screwed with the upper part of the channel.
[0008] Further, the lower part of the channel is provided with clamping blocks oppositely arranged and mounted on the clamping part, and the distance between the two clamping blocks is adjustable.
[0009] Further, the middle of the clamping block is provided with a V-shaped groove, and the two sides of the V-shaped groove are provided with flat surfaces.
[0010] Further, the clamping block is rotatably mounted on one end of the adjusting screw rod, and the other end of the adjusting screw rod penetrates the clamping part and is screwed with the clamping part.
[0011] Further, the other end of the adjusting screw rod is fixedly connected with a handle.
[0012] Further, the lower part of the clamping part is square in structure, and the two clamping blocks are symmetrically arranged on the two sides of the paste storage part.
[0013] Further, the paste storage part comprises a first storage part in the shape of a cuboid and a second storage part in the shape of a cylinder, the second storage part is vertically fixedly mounted on the middle of the top of the first storage part and is in communication with the first storage part, and the strip-shaped groove is formed in the bottom of the second storage part.
[0014] Further, the side edge of the clamping part is fixedly mounted with a fixed plate, the middle of the fixed plate is provided with an arc-shaped convex part matched with the outer wall of the first storage part, and the arc-shaped convex part is provided with a locking screw with one end abutting against the first storage part.
[0015] Further, the upper part of the hand holding part is provided with anti-skid lines.
[0016] The above technical scheme has the following beneficial effects:
[0017] (1) The clamping space with adjustable depth and distance is provided to meet the clamping requirements of metallographic inlaid samples of different sizes, the sample can be pressed on the grinding disc by holding the hand holding part, the finger abrasion of the operator is avoided, the polishing paste storage part is additionally provided, the polishing paste is put in after polishing, the paste flows to the roller under the action of gravity, the paste is uniformly taken out under the action of the roller and is applied to the polishing cloth, the polishing paste application process is simplified, the operation difficulty of copper wire metallographic structure polishing and the probability of operator injury are reduced, and the working efficiency of polishing and polishing samples is greatly improved.
[0018] (2) The utility model discloses through the clamping part and handheld part of screw thread cooperation, realize handheld part to insert the depth of passageway, realize the depth adjustment of clamping space, and the bottom of handheld part is set into plane, increase the contact area with the top of sample, improve the clamping stability.
[0019] (3) The utility model discloses through the spacing adjustable clamping block and realize the adjustment of clamping space horizontal direction spacing, and the structure is simple.
[0020] (4) The utility model discloses the opposite face of clamping block is equipped with V type groove, can better clamping the sample of circular cross section, and the both sides of V type groove are equipped with plane, when the cross section of sample is square structure, also has very good clamping force, and the versatility is higher.
[0021] (5) The utility model discloses through the adjustment screw rod and realize the adjustment of clamping block along the horizontal direction, and the structure is simple, and the adjustment is convenient.
[0022] (6) The utility model discloses through setting handle on the adjustment screw rod, more convenient for operator rotation operation.
[0023] (7) The utility model discloses the lower part of clamping part is set into square structure, is more convenient for arranging the installation position of clamping block and cream storage part.
[0024] (8) The utility model discloses cream storage part is composed by the first storage part of cuboid structure and the second storage part of barrel structure, can directly to the first storage part in the needle tube -shaped polishing cream and can use, avoid when extruding the polishing cream into cream storage part and scatter to the outside, keep clean, and through the replacement needle tube -shaped polishing cream can be quickly filled, and the operation is more convenient.
[0025] (9) The utility model discloses through locking screw and fixed plate to fix cream storage part, when loosening locking screw can realize the adjustment of cream storage part, through the arc convex part of fixed plate as the guide, guarantee cream storage part along the vertical direction movement, avoid skew, guarantee the bottom rolling axle complete with polishing cloth contact, increase the smearing area, improve smearing efficiency.
[0026] (10) The utility model discloses increasing antiskid line in handheld part, avoid handheld slip, further improve the use safety of operator. DRAWINGS
[0027] In order to make the content of the utility model more easily be clearly understood, the following according to specific embodiment and combining with the drawings, the utility model is further detailed, wherein:
[0028] Fig. 1 It is the structural schematic diagram of the utility model;
[0029] Fig. 2 It is a structure schematic view of the paste applying part.
[0030] The reference signs in the drawings are:
[0031] The clamping part 1, the paste applying part 2, the paste storage part 2-1, the first storage part 2-1-1, the second storage part 2-1-2, the rolling shaft 2-2, the handheld part 3, the clamping block 4, the V-shaped groove 4-1, the fixed plate 5, the arc convex part 5-1, and the locking screw 6. DETAILED DESCRIPTION
[0032] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings of the specification and specific embodiments.
[0033] (Example 1)
[0034] As Figs. 1-2 shown in the fine copper wire metallographic inlay sample polishing device, including clamping part 1, paste applying part 2 and handheld part 3. The bottom of the clamping part 1 is provided with a clamping space with adjustable depth and horizontal direction spacing, which is used to meet the clamping requirements of metallographic inlay samples of different sizes. The handheld part 3 is arranged at the top of the clamping part 1, which is convenient for the operator to hold and operate, and contacts the grinding disc. The paste applying part 2 is arranged at the side of the clamping part 1, which includes a paste storage part 2-1 installed on the clamping part 1 with adjustable height, used for storing polishing paste. A strip-shaped groove is formed in the bottom of the paste storage part 2-1, and a rolling shaft 2-2 is arranged in the strip-shaped groove and rotates horizontally along the length direction of the strip-shaped groove. By reasonably designing the spacing between the rolling shaft 2-2 and the two sides of the strip-shaped groove, it is ensured that the paste will not flow to the outside under the action of tension when the rolling shaft 2-2 is static, and the polishing paste stored in the paste storage part 2-1 can be applied to the polishing cloth under the rotation of the rolling shaft 2-2. The design of the spacing belongs to a relatively mature existing technology, which will not be described here. As a handheld auxiliary tool, it reduces the operation difficulty of copper wire metallographic structure polishing and the probability of operator injury by combining the application of polishing paste on the basis of auxiliary polishing, greatly improving the work efficiency of polishing and polishing samples.
[0035] Specifically, the clamping part 1 is provided with a through channel, the bottom of the hand-held part 1 is inserted into the channel, and the bottom of the hand-held part 1 is threadedly connected with the upper part of the channel. The depth of the hand-held part 1 inserted into the channel is adjusted by rotating the hand-held part 1, and the depth of the clamping space is adjusted. The bottom of the hand-held part 1 is a plane, which increases the contact area with the top of the sample and improves the clamping stability. The upper part of the hand-held part 1 is provided with anti-skid lines to avoid slipping and further improve the safety of the operator. The lower part of the channel is provided with clamping blocks 4 which are oppositely arranged and installed on the clamping part 1. The clamping blocks 4 and the clamping part 1 are provided with an adjusting screw. The clamping blocks are rotatably installed on one end of the adjusting screw through a bearing. The other end of the adjusting screw penetrates the clamping part 1 and is threadedly connected with the clamping part 1, so as to adjust the clamping blocks 4 in the horizontal direction. The structure is simple and convenient to adjust, and the distance between the clamping spaces in the horizontal direction is adjusted. In order to conveniently rotate the adjusting screw, the other end of the adjusting screw is fixedly connected with a handle 5.
[0036] The middle of the clamping block 4 is provided with a V-shaped groove 4-1, which can better clamp the sample with a circular cross section. The two sides of the V-shaped groove 4-1 are provided with planes. When the cross section of the sample is a square structure, the clamping force is also good, and the universality is higher.
[0037] In order to better arrange the clamping blocks 4 and the paste applying part 2, the lower part of the clamping part 1 is designed as a square structure, and the two clamping blocks are symmetrically arranged on the two sides of the paste storage part 2-1.
[0038] The paste storage part 2-1 includes a first storage part 2-1-1 in the shape of a cuboid and a second storage part 2-1-2 in the shape of a cylinder. The second storage part 2-1-2 is vertically and fixedly installed on the top of the first storage part 2-1-1 and is in communication with the first storage part 2-1-1. A strip-shaped groove is formed in the bottom of the second storage part 2-1-2. The needle tube-shaped polishing paste can be directly inserted into the first storage part 2-1-1 for use, avoiding spilling outside when the polishing paste is squeezed into the paste storage part, keeping clean, and quickly replenishing by replacing the needle tube-shaped polishing paste, which is more convenient to operate. The side edge of the clamping part 1 is fixedly installed with a fixed plate 5. The middle part of the fixed plate 5 is provided with an arc-shaped convex part 5-1 which is matched with the outer wall of the first storage part 2-1-1. The arc-shaped convex part 5-1 is provided with a locking screw 6 which is abutted and locked with the first storage part 2-1-1. When the locking screw 6 is loosened, the paste storage part can be adjusted. The arc-shaped convex part 5-1 is used as a guide to ensure that the paste storage part 2-1 moves in the vertical direction, avoids tilting, ensures that the rolling shaft at the bottom is completely in contact with the polishing cloth, increases the application area, and improves the application efficiency.
[0039] The embodiment meets the clamping requirements of metallographic inlaid samples of different sizes by providing a clamping space with adjustable depth and spacing, and the sample can be polished by pressing the sample on the grinding disc through the hand holding part 1, so that the operation is convenient, the fingers of the operator are prevented from being ground, and the paste storage part 2-1 for storing the polishing paste is additionally provided, the polishing paste is put in after polishing, the paste flows to the roller under the action of gravity, the appropriate gap is designed to ensure that the paste will not flow to the outside under the action of tension, the paste is uniformly taken out under the action of the roller, and is coated on the polishing cloth, so that the polishing paste coating process is simplified, the operation difficulty of copper wire metallographic structure polishing is reduced, the probability of injury of the operator is reduced, and the working efficiency of the polishing sample is greatly improved.
[0040] The above specific embodiments further illustrate the purpose, technical scheme and advantages of the utility model, and it should be understood that the above description is only a specific embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A polishing device for metallographic inlay of fine copper wire specimens, characterized in that: The device includes a clamping part, a paste application part, and a hand-held part, respectively located on the side and top of the clamping part. The bottom of the clamping part has a clamping space with adjustable depth and horizontal spacing. The paste application part includes a paste storage part that is height-adjustably mounted on the clamping part and used to store polishing paste. The bottom of the paste storage part has a strip-shaped groove, and a rolling shaft that rotates horizontally along the length of the strip-shaped groove is provided in the groove. The rotation of the rolling shaft drives the polishing paste stored in the paste storage part to be applied to the polishing cloth.
2. The polishing device for fine copper wire metallographic mounting specimens according to claim 1, characterized in that: The clamping part has a through channel running from top to bottom. The bottom of the hand-held part is flat and inserted into the channel, and is threadedly connected to the upper part of the channel.
3. The polishing device for fine copper wire metallographic mounting specimens according to claim 2, characterized in that: The lower part of the channel is provided with clamping blocks that are oppositely arranged and mounted on the clamping part, and the distance between the two clamping blocks is adjustable.
4. The polishing device for fine copper wire metallographic mounting specimens according to claim 3, characterized in that: The clamping block has a V-shaped groove in the middle, and both sides of the V-shaped groove have flat surfaces.
5. The polishing device for fine copper wire metallographic mounting specimens according to claim 3, characterized in that: An adjusting screw is provided between the clamping block and the clamping part. The clamping block is rotatably mounted on one end of the adjusting screw, and the other end of the adjusting screw passes through the clamping part and is threadedly connected to the clamping part.
6. The polishing apparatus for fine copper wire metallographic mounting specimens according to claim 5, characterized in that: A handle is fixedly connected to the other end of the adjusting screw.
7. The polishing apparatus for fine copper wire metallographic mounting specimens according to claim 3, characterized in that: The lower part of the clamping part has a square structure, and the two clamping blocks are symmetrically arranged on both sides of the ointment storage part.
8. The polishing apparatus for fine copper wire metallographic mounting specimens according to claim 1, characterized in that: The ointment storage section includes a first storage section with a cuboid structure and a second storage section with a cylindrical structure. The second storage section is vertically fixedly installed at the top middle of the first storage section and is connected to the first storage section. The strip groove is formed at the bottom of the second storage section.
9. The polishing apparatus for fine copper wire metallographic inlay specimens according to claim 8, characterized in that: A fixing plate is fixedly installed on the side of the clamping part. The middle part of the fixing plate is provided with an arc-shaped protrusion that matches the outer wall of the first storage part. The arc-shaped protrusion is provided with a locking screw whose end abuts against the first storage part.
10. The polishing apparatus for fine copper wire metallographic mounting specimens according to claim 1, characterized in that: The upper part of the handle is provided with anti-slip texture.