Cutting and transferring mechanism of polytetrafluoroethylene pipe production line

By using a servo motor-driven cutting and conveying mechanism, combined with worm gear transmission and a sliding plate structure, automated fixed-length cutting and conveying of PTFE tubes is achieved. This solves the problem of low automation in PTFE tube production, improves cutting efficiency, and reduces odor exposure.

CN223657120UActive Publication Date: 2025-12-12JIANGNAN FLUOROPLASTIC
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Patent Information

Application Number
CN202422948638.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-12
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The production process of PTFE tubing requires manual cutting and transfer to fixed lengths, resulting in low automation and odors that are detrimental to the health of workers.

Method used

The cutting and conveying mechanism, driven by a servo motor, combined with worm gear transmission and a sliding plate structure, enables automated fixed-length cutting and conveying of PTFE tubes. The use of an arc-shaped receiving plate and positioning components ensures cutting accuracy and stability.

Benefits of technology

It improves the automation and efficiency of PTFE tube cutting, reduces manual operation, and lowers the risk of odor exposure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting transfer mechanism of a polytetrafluoroethylene pipe production line, which comprises a mounting frame, a roller connected with a main shaft of a servo motor is arranged above the mounting frame, a pipe bearing mechanism is fixedly arranged on the periphery of the roller in an array mode, and the pipe bearing mechanism comprises an arc-shaped bearing plate. A driven shaft is arranged on the mounting frame on one side of the roller in the same direction as the roller, a cutting knife is fixedly arranged on the driven shaft, a main shaft of the servo motor is connected to the driven shaft through a transmission device, a worm is arranged on the periphery of the driven shaft, a worm gear is arranged on the mounting frame through a rotating shaft, the worm gear is matched with the worm, and the worm gear is further fixedly connected with a positioning piece. According to the plastic pipe cutting and transferring device, cutting and transferring of plastic pipes can be achieved through a simple structure, and the technical effects of automatic and continuous cutting of the plastic pipes are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to four fluorine pipe production mechanical technology field, concretely relates to a cutting and transfer mechanism of four fluorine pipe production line. BACKGROUND

[0002] Four fluorine pipe production process needs manual fixed length cutting and transfer arrangement due to continuous extrusion, and the process is complicated and inconvenient, the degree of automation is not high, and the working environment still has an odor after four fluorine pipe extrusion, which is very harmful to the health of on-site operators, and it is necessary to improve the above-mentioned defects.

[0003] The invention patent application with the publication number CN115889882A discloses a copper water pipe processing device, and the technical points are that a transfer mechanism is fixedly installed at the top end of an L-shaped bottom plate, and a copper water pipe body is detachably arranged on the transfer mechanism, positioning mechanisms are fixedly installed at both ends of the transfer mechanism and are used in cooperation with the copper water pipe body, the positioning mechanisms are arrayed, a processing mechanism is fixedly installed at the upper end of one side of the L-shaped bottom plate and is used in cooperation with the copper water pipe body and the transfer mechanism. It is used to solve the problems of low efficiency and scattered debris in copper water pipe processing, but the positioning mechanism adopts an electric telescopic rod, which is easy to damage the just-formed four fluorine pipe, and the range of fixed length cutting of the device is limited, and the practicality is not high. SUMMARY

[0004] The utility model aims at overcoming the deficiency of prior art, adapting to the extrusion cooling process of four fluorine pipe production line, providing a cutting and transfer mechanism of four fluorine pipe production line, and realizing the automation of four fluorine pipe cutting.

[0005] To achieve the above-mentioned purpose, the technical scheme provided by the utility model is as follows:

[0006] A cutting and transfer mechanism of four fluorine pipe production line, comprising a mounting frame, a roller connected with a servo motor main shaft is arranged above the mounting frame, a pipe supporting mechanism is fixedly arranged in an array on the outer periphery of the roller, and the pipe supporting mechanism comprises an arc-shaped supporting plate. A driven shaft is arranged on the mounting frame in the same direction as the roller on one side of the roller, a cutting knife is fixedly arranged on the driven shaft, the servo motor main shaft is connected to the driven shaft through a transmission device, and the rotation directions of the servo motor main shaft and the driven shaft are consistent.

[0007] To realize the clamping and positioning of the four fluorine pipe, make the four fluorine pipe more stable on the arc-shaped supporting plate for cutting work, the technical scheme provided by the utility model further comprises a pipe positioning mechanism, the pipe positioning mechanism comprises: a worm is arranged on the outer periphery of the driven shaft, a worm wheel is arranged on the mounting frame through a rotating shaft, the worm wheel is matched with the worm, and the worm wheel is further fixedly connected with a positioning piece. The positioning piece periodically cooperates with the arc-shaped supporting plate to realize the positioning work of the pipe during the rotation of the worm wheel.

[0008] Further technical solutions also include that one side of the positioning member attached to the pipe member is provided with an arc-shaped shallow groove.

[0009] Further technical solutions also include that one side of the positioning member attached to the pipe member is provided with an elastic soft pad.

[0010] Further technical solutions also include that the edge of the arc-shaped shallow groove is provided with a chamfer.

[0011] In order to realize the length adjustment of the fixed-length cutting of the cutting and conveying mechanism, the technical scheme provided by the utility model includes that the driven shaft and the servo motor are fixedly provided below the sliding plate, the sliding plate is slidingly connected to the mounting frame, and the sliding direction is consistent with the direction of the main shaft of the servo motor, so that the cutting position is adjusted without moving the whole mounting frame.

[0012] In order to prevent the cutting knife from slipping when cutting the pipe member, the technical scheme provided by the utility model further includes that the blade part of the cutting knife is also provided with an arc-shaped blade part.

[0013] The utility model has the advantages and beneficial effects that:

[0014] The cutting work is completed by the structure of the gear set transmission driven shaft cooperating with the servo motor, the structure is simple, maintenance is facilitated, and the automation degree and cutting efficiency of the cutting of the four fluorine pipe are improved.

[0015] The driven shaft rotates the positioning member through the worm gear, and cooperates with the pipe supporting mechanism to complete the positioning and clamping work of the pipe member, so that the cutting is stable.

[0016] The sliding plate is used for slidingly connecting the cutting and conveying mechanism to the mounting frame, so that the function of the length adjustment of the fixed-length cutting of the pipe member is realized. DRAWINGS

[0017] Fig. 1 is the structural schematic diagram of the embodiment of the utility model;

[0018] Fig. 2 is the cross-sectional structural schematic diagram of the positioning member of the embodiment of the utility model;

[0019] Fig. 3 is the enlarged structural schematic diagram of the position A of the embodiment of the utility model;

[0020] Fig. 4 is the enlarged structural schematic diagram of the position B of the embodiment of the utility model;

[0021] REFERENCE SIGNS:

[0022] 1-mounting frame, 2-servo motor, 3-roller, 4-arc-shaped supporting plate, 5-driven shaft, 6-cutting knife, 7-transmission device, 8-worm, 9-worm wheel, 10-positioning member, 11-arc-shaped shallow groove, 12-elastic soft pad, 13-chamfer, 14-pulley, 15-guide plate, 16-sliding plate, 17-arc-shaped blade part. DETAILED DESCRIPTION

[0023] The specific embodiments of the present application will be further described below in conjunction with the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solutions of the present application, and cannot be used to limit the protection scope of the present application. EMBODIMENT

[0024] As Figs. 1-4 A cutting and transferring mechanism of a tetrafluoro tube production line, comprising a mounting frame 1, a roller 3 connected with a main shaft of a servo motor 2 arranged above the mounting frame 1, a pipe supporting mechanism fixedly arranged on the outer periphery of the roller 3, the pipe supporting mechanism comprising an arc-shaped supporting plate 4. A driven shaft 5 is arranged on the mounting frame 1 in the same direction as the roller 2 on one side of the roller 2, the driven shaft 5 is fixedly provided with a cutting knife 6, and the blade part of the cutting knife 6 is further provided with an arc-shaped blade part. The main shaft of the servo motor 2 is connected to the driven shaft 5 through a transmission device 7, which can be a belt transmission, but is preferably a chain or a multi-stage reduction gear capable of keeping the transmission direction and finally meshing with the transmission shaft 2. It should be noted that when the pipe is cut in the radial direction, the tetrafluoro tube also moves in the axial direction, but the extrusion speed of the tetrafluoro tube after forming and cooling is relatively slow, and the cutting speed relative to the main shaft of the servo motor can be ignored. In addition, unlike metal pipes, plastic pipes including tetrafluoro tubes are usually connected by on-site fusion welding operation, so slight unevenness of the pipe cutting surface does not affect the technical effect of the present embodiment.

[0025] As a preferred embodiment, the present embodiment further comprises a pipe positioning mechanism, which comprises a worm 8 arranged on the outer periphery of the driven shaft 5, a worm wheel 9 arranged on the mounting frame 1 through a rotating shaft, the worm wheel 9 is adapted to the worm 8, and the worm wheel 9 is further fixedly connected with a positioning member 10, which periodically cooperates with the arc-shaped supporting plate to realize the positioning work of the pipe during the rotation of the worm wheel.

[0026] It should be noted that in order to strictly realize the cooperation function of the present embodiment, the transmission ratio of each gear needs to be strictly adjusted. For example, if three arc-shaped supporting plates 4 are arranged at an angle of 120 degrees in the present embodiment, the positioning member 10 needs to simultaneously realize clamping work when each arc-shaped supporting plate 4 reaches the working position. That is to say, when the cutting knife 6 fixedly arranged on the driven shaft 5 cooperates with the roller 3, the transmission ratio is required to be 1, and the transmission ratio of the worm 8 and the worm wheel 9 is 1 / 3.

[0027] As a preferred embodiment, the side of the positioning member 10 adhering to the pipe member is provided with an arc-shaped shallow groove 11, and the side of the positioning member 10 adhering to the pipe member is provided with a flexible soft pad 12, and a chamfer 13 is arranged at the edge of the arc-shaped shallow groove 11.

[0028] As a preferred embodiment, a sliding plate 16 is fixedly arranged below the driven shaft 5 and the servo motor 2, the sliding plate 16 slides through a plurality of pulleys 14 fixedly arranged below the sliding plate 16 and a guide plate 15 fixedly arranged on the mounting frame 1, and the sliding direction is consistent with the direction of the main shaft of the servo motor, so that the cutting position is adjusted without moving the whole mounting frame, and the operation is more convenient.

[0029] As a preferred embodiment, if a pipe member with a long cutting length is needed, a structure such as a tapered cylinder can be adopted, a large opening is directed to the PTFE pipe production line, a small opening is close to the side of the cutting knife 6, and is directed to the arc-shaped supporting plate 4.

[0030] When the PTFE pipe production line extrudes the PTFE pipe, the PTFE pipe enters the cutting and conveying mechanism from the cutting knife, and the pipe member is sent to the arc-shaped supporting plate in cooperation with the servo motor, the servo motor continues to work, the driven shaft is driven through the transmission device, and the cutting knife rotates, the arc-shaped blade of the cutting knife limits the pipe member at one end of the arc-shaped supporting plate, and the arc-shaped shallow groove of the positioning member also cooperates with the pipe member to be clamped at the other end of the arc-shaped supporting plate due to the transmission effect of the worm and gear, the cutting knife rotates to complete the cutting work, and the positioning member is also driven by the worm and gear to continue to rotate and leave the pipe member, so that the pipe member stays in the arc of the arc-shaped supporting plate, and the pipe member falls from the arc of the arc-shaped supporting plate due to the weight, and can be collected and packaged in a box container without a cover, the cutting and conveying work is completed, the servo motor is stopped, and the next section of pipe reaches the working position and has a proper length, then the servo motor starts to work, and the next arc-shaped supporting plate repeats the above steps, considering the transmission efficiency and the extrusion speed of the PTFE pipe, the main shaft of the servo motor can also reduce the rotating speed through the reduction gear box, increase the torque, and better realize the technical effect.

[0031] The above only describes the preferred embodiments of the present application, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the technical principles of the present application, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. A cutting transfer mechanism for a tetrafluoroethylene tube production line, comprising a mounting rack, characterized in that: The roller is arranged above the mounting frame and connected with the main shaft of the servo motor, an outer periphery of the roller is fixedly provided with a pipe supporting mechanism, the pipe supporting mechanism comprises an arc-shaped supporting plate, a driven shaft is arranged on the mounting frame and in the same direction as the roller on one side of the roller, the driven shaft is fixedly provided with a cutting knife, the main shaft of the servo motor is connected to the driven shaft through a transmission device, and the rotation directions of the main shaft of the servo motor and the driven shaft are consistent.

2. The cutting transfer mechanism of claim 1, wherein: A worm is arranged on an outer periphery of the driven shaft, a worm wheel is arranged on the mounting frame through a rotating shaft, the worm wheel is adapted to the worm, and the worm wheel is further fixedly connected with a positioning member, the positioning member periodically cooperates with the arc-shaped supporting plate to realize positioning of the pipe during rotation of the worm wheel.

3. The cutting transfer mechanism of claim 2, wherein: An arc-shaped groove is arranged on one side of the positioning member close to the pipe.

4. The cutting transfer mechanism of claim 2, wherein: An elastic soft pad is arranged on one side of the positioning member close to the pipe.

5. The cutting transfer mechanism of claim 3, wherein: A chamfer is arranged at an edge of the arc-shaped groove.

6. The cutting transfer mechanism of claim 1, wherein: The driven shaft and the servo motor are fixedly provided with a sliding plate below, the sliding plate is slidingly connected to the mounting frame, and the sliding direction is consistent with the direction of the main shaft of the servo motor.

7. The cutting transfer mechanism of claim 1, wherein: An arc-shaped blade part is further arranged on the blade part of the cutting knife.

Citation Information

Patent Citations

  • Copper water pipe processing device

    CN115889882A