Novel brick machine
By combining the displacement, feeding, and demolding mechanisms of the new brick press, the problem of low efficiency of manual filling is solved, and automated filling and demolding are realized, thereby improving the efficiency and quality of brick pressing.
Patent Information
- Application Number
- CN202422896845.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The mold filling method in existing brick presses mainly relies on manual operation, resulting in low brick output efficiency.
A novel brick press machine was designed, which adopts a combination of displacement mechanism, feeding mechanism and lifting demolding mechanism to realize the automated filling, molding and demolding process of the mold. It includes the coordinated use of structures such as lead screw, traction block, motor, feeding pipe, eccentric wheel motor and scraper.
It realizes automated filling and demolding of molds, reduces manual operation, improves brick pressing efficiency, prevents blockage of material discharge pipes, and ensures uniform filling and brick quality.
Smart Images
Figure CN223657257U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a brick press technical field, concretely to a novel brick press. BACKGROUND
[0002] With the continuous development of science and technology, the technology of the brick press is also constantly improved and perfected, which can realize higher brick making efficiency and quality, and also can improve the diversity and innovation of brick making, wherein the mold filling method is a key process affecting the overall efficiency of the brick press, but the current filling method in the mold mostly adopts manual filling, and the mold pressing efficiency is slow, which greatly affects the brick output efficiency, therefore, how to provide a brick press with automatic filling is particularly important. SUMMARY
[0003] The utility model discloses a novel brick press can automatically fill and improve the brick pressing efficiency.
[0004] In order to achieve the above object, the utility model provides the following technical scheme: a novel brick press, including the base, the base front portion is built -in and has the lift demolding mechanism, the lift demolding mechanism upper portion is installed with the mold, the base front portion upside is installed with the hydraulic mechanism, the base middle part upside is seted up with the slide, the slide inside is firmly connected with the displacement mechanism, the base rear part is provided with the excess material bin, the excess material bin upper portion is installed with the bin, the bin is firmly connected with the base through the support, the bin lower part is firmly connected with the blanking mechanism.
[0005] Preferably, the mold bottom is provided with a back-shaped groove, the opening size of the back-shaped groove is slightly larger than the upper plate structure of the lift demolding mechanism, the front part of the mold bottom surface is provided with a traction groove on both sides, the bottom plate is movably installed in the mold, the bottom plate is tightly attached to the inner wall of the mold around, so that the lift demolding mechanism passes through the back-shaped groove upwards to push the bottom plate upwards and then make the brick demolding, and the mold can be moved for filling and mold pressing process through the traction groove cooperating with the displacement mechanism.
[0006] Preferably, the displacement mechanism comprises a lead screw, one end of the lead screw is rotatably connected to the front side of the slide, the other end of the lead screw is rotatably connected to the end block, the end block is fixedly connected to the support block at the bottom, the support block is fixedly connected to the front wall of the excess material bin and the slide below the front side, the lead screw is rotatably connected with the traction block, the traction block is provided with a rectangular protrusion on the upper part, and the rear side of the lead screw is connected with the first motor, so as to pull the mold to the rear side of the brick press for filling process through the displacement mechanism.
[0007] Preferably, the upper part and the rear side of the excess material bin are both open structures, the upper part of the excess material bin is fixedly connected with the support bridge, the upper surface of the support bridge is flush with the upper surface of the base, so as to collect the excess filling material into the excess material bin for recycling, and the support bridge can assist in supporting the mold.
[0008] Preferably, the discharging mechanism comprises a discharging pipe, the upper end of the discharging pipe is fixedly connected with the bottom of the hopper, the upper part of the discharging pipe is made of a bendable material, two eccentric wheel motors are fixedly connected to the rear side wall of the lower part of the discharging pipe, shafts are fixedly connected to the two sides of the narrow edge of the lower part of the discharging pipe, the shafts are rotatably and slidably connected with the swing rods through through holes, the upper ends of the swing rods are rotatably connected with the fixed frame, the fixed frame is fixedly connected with the bottom of the hopper, a Y-shaped connecting rod is rotatably connected to the middle part of the swing rod, the tail part of the Y-shaped connecting rod is rotatably connected with the eccentric rod of the eccentric wheel, the main shaft of the eccentric wheel is fixedly connected with the second motor, and the bottom of the second motor is fixedly connected with the rear side cross brace of the support, so that the filler can be evenly distributed in the mold and the discharging pipe is prevented from being blocked.
[0009] Preferably, the front lower part of the support is rotatably connected with the upper end of the scraper through a connecting rod shaft, the lower end of the scraper is a beveled plane structure, and the lower edge of the scraper is lower than the upper surface of the mold, so that the filler in the mold can be scraped flat.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] The utility model discloses a displacement mechanism is set up, under the cooperation of screw rod, traction block and motor structure, can conveniently draw the mold from the hydraulic area to the filler area, reduces manual operation procedure, improves work efficiency, sets up the discharging mechanism, under the cooperation of discharging pipe, fixed frame, swing rod, Y-shaped connecting rod and second motor structure, can evenly fill the filler into the mold, and the eccentric wheel motor is set up and can prevent the blockage problem of the discharging pipe, sets up the scraper structure and can conveniently scrape the upper surface of the mold filled with the filler, sets up the special mold structure, under the cooperation of the jacking demoulding mechanism, can conveniently demould the brick in the mold, realizes automatic filling, mould pressing and demoulding procedure under the comprehensive cooperation of above -mentioned mechanism, greatly reduces the manual work intensity, improves the efficiency of pressing the brick. ACCURACY OF DRAWINGS
[0012] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:
[0013] Figure 1 It is the structure perspective drawing of the utility model;
[0014] Figure 2 It is the discharging mechanism structure schematic view of the utility model;
[0015] Figure 3 It is the structure rear view of the utility model;
[0016] Figure 4The traction block structure schematic view of the utility model discloses.
[0017] Figure 5 The utility model discloses a mould structure schematic view.
[0018] In the drawing: 1 hydraulic mechanism, 2 base, 201 excess material bin, 202 support connecting bridge, 203 slide, 3 displacement mechanism, 301 traction block, 302 screw rod, 303 first motor, 304 end block, 305 support block, 4 lift stripping mechanism, 5 material bin, 6 support, 7 blanking mechanism, 701 fixed frame, 702 swing rod, 7021 through hole, 703 blanking pipeline, 7031 rotating shaft, 704 eccentric wheel motor, 705 Y-shaped connecting rod, 706 eccentric wheel, 707 second motor, 8 scraper, 9 mould, 901 back type groove, 902 bottom plate, 903 traction groove. DETAILED DESCRIPTION
[0019] The preferred embodiments of the utility model are described below in combination with the drawings, and it should be understood that the preferred embodiments described here are only used for illustrating and explaining the utility model, and are not used for limiting the utility model.
[0020] Please refer to Figures 1-5 A novel brick press, including base 2, the built-in lift stripping mechanism 4 in the front of base 2, the mould 9 is installed on the upper portion of lift stripping mechanism 4, the hydraulic mechanism 1 is installed on the upper side of the front of base 2, the slide 203 is set up on the upper side of the middle of base 2, the displacement mechanism 3 is fixedly connected in the inside of slide 203, the excess material bin 201 is arranged in the rear of base 2, the material bin 5 is installed on the upper portion of excess material bin 201, the material bin 5 is fixedly connected with base 2 through support 6, the blanking mechanism 7 is fixedly connected in the lower portion of material bin 5.
[0021] Among them, the back type groove 901 is set up in the bottom of mould 9, the opening size of back type groove 901 is slightly larger than the upper portion top plate structure of lift stripping mechanism 4, the traction groove 903 is set up in the front bottom surface both sides of mould 9, the bottom plate 902 is movably installed in the inside of mould 9, the bottom plate 902 is closely combined with the inner wall of mould 2 around, so as to make the brick stripping of lift stripping mechanism 4 upwards through back type groove 901 and then make the brick stripping of the upward ejection of bottom plate 902.
[0022] The displacement mechanism 3 comprises a screw rod 302, one end of which is rotatably connected to the front side of the slide 203, the other end of which is rotatably connected to an end block 304, the bottom of which is fixedly connected to a support block 305, the front side of which is fixedly connected to the front wall of the excess material bin 201 and below the slide 203, the screw rod 302 is rotatably connected with a traction block 301, the upper part of the traction block 301 is provided with a rectangular protrusion, and the rear side of the screw rod 302 is rotatably connected with a first motor 303, so as to pull the mold 2 to the rear side of the brick press through the displacement mechanism 3 for filling process.
[0023] The upper part and the rear side of the excess material bin 201 are both open structures, the upper part of the excess material bin 201 is fixedly connected with a support bridge 202, the upper surface of the support bridge 202 is flush with the upper surface of the base 2, so as to collect the excess filler into the excess material bin 201 for recycling, and the support bridge 202 can assist in supporting the mold 9.
[0024] The discharging mechanism 7 comprises a discharging pipe 703, the upper end of which is fixedly connected with the bottom of the bin 5, the upper part of the discharging pipe 703 is made of bendable material, the rear wall of the lower part of the discharging pipe 703 is fixedly connected with two eccentric wheel motors 704, the narrow edges of the lower part of the discharging pipe 703 are fixedly connected with rotating shafts 7031, the rotating shafts 7031 are rotatably and slidably connected with a swing rod 702 through a through hole 7021, the upper end of the swing rod 702 is rotatably connected to a fixed frame 701, the fixed frame 701 is fixedly connected to the bottom of the bin 5, the middle part of the swing rod 702 is rotatably connected with a Y-shaped connecting rod 705, the tail part of the Y-shaped connecting rod 705 is rotatably connected with an eccentric shaft of an eccentric wheel 706, the main shaft of the eccentric wheel 706 is fixedly connected with a second motor 707, and the bottom of the second motor 707 is fixedly connected with a rear side cross brace of the support 6, so as to uniformly distribute the filler inside the mold 9 and prevent the discharging pipe 703 from being blocked.
[0025] The front side and the lower part of the support 6 are rotatably connected to the upper end of the scraper 8 through a connecting rod shaft, the lower end of the scraper 8 is a beveled plane structure, and the lower edge of the scraper 8 is lower than the upper surface of the mold 9, so as to scrape the filler in the mold 9 flat.
[0026] Working principle: first, start the first motor 303 rotation drive lead screw 302 rotation, in turn, the traction block 301 shift to the base station 2 front calibration, then the mold 9 traction groove 903 alignment traction block 301 cooperation and insertion connection, then the first motor 303 reverse, under the traction of the traction block 301, the mold 9 moves to the rear filler area, in the process, the mold 9 will touch the lower edge of the scraper 8, in turn, the scraper 8 rotates and the mold 9 upper surface sliding contact and finally stop on the front side wall of the mold 9, then open the bunker 5 and start the second motor 707, the second motor 707 rotation drive eccentric wheel 706 rotation, in turn, drive Y-shaped connecting rod 705 forward and backward movement, in turn, drive swing rod 702 forward and backward swing, finally drive the filling pipe 703 forward and backward swing to realize uniform filling, when the swing times exceed the preset filling amount value, close the bunker 5, and then start the first motor 303 reverse, pull the mold 9 back to the mold pressing area, in the process, the scraper 8 will gradually scrape the filler above the upper surface of the mold 9, the scraped filler falls into the excess material bin 201 for further collection and utilization, and finally completes the mold pressing process.
[0027] In the description of the present application, it should be pointed out that, unless otherwise stated, the meaning of "a plurality of" is two or more than two; The terms "up", "down", "left", "right", "in", "out", "front", "back" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.
[0028] Although the content of the present application has been described in detail by the above preferred embodiment, it should be recognized that the above description should not be considered as a limitation on the present application. After reading the above content, various modifications and alternatives of the present application will be obvious to those skilled in the art. Therefore, the protection scope of the present application should be defined by the appended claims.
Claims
1. A new type of brick press characterized in that: Including the base (2), the front built-in lifting demolding mechanism (4), the upper part of the lifting demolding mechanism (4) is equipped with a mold (9), the upper side of the front of the base (2) is equipped with a hydraulic mechanism (1), the upper side of the middle of the base (2) is provided with a slide (203), the inside of the slide (203) is fixedly connected with a displacement mechanism (3), the rear of the base (2) is provided with a surplus material bin (201), the upper part of the surplus material bin (201) is equipped with a material bin (5), the material bin (5) is fixedly connected with the base (2) through a support (6), and the lower part of the material bin (5) is fixedly connected with a discharging mechanism (7).
2. A new type of brick press as claimed in claim 1, characterized in that: The bottom of the mold (9) is provided with a back-shaped groove (901), the opening size of the back-shaped groove (901) is larger than the upper part of the lifting demolding mechanism (4), the front bottom of the mold (9) is provided with a traction groove (903) on both sides, and the inside of the mold (9) is movably provided with a bottom plate (902).
3. A new type of brick press as claimed in claim 1, characterized in that: The displacement mechanism (3) comprises a lead screw (302), one end of the lead screw (302) is rotatably connected to the front side of the slide (203), the other end of the lead screw (302) is rotatably connected to an end block (304), the bottom of the end block (304) is fixedly connected to a supporting block (305), the front side of the supporting block (305) is fixedly connected to the front wall of the surplus material bin (201) and the lower part of the slide (203), and the lead screw (302) is rotatably connected with a traction block (301).
4. A new type of brick press as claimed in claim 1, characterized in that: The upper part and the rear side of the surplus material bin (201) are both open structures, the upper part of the surplus material bin (201) is fixedly connected with a supporting bridge (202), and the upper surface of the supporting bridge (202) is flush with the upper surface of the base (2).
5. A new type of brick press as claimed in claim 1, characterized in that: The discharging mechanism (7) comprises a discharging pipeline (703), the upper end of the discharging pipeline (703) is fixedly connected with the bottom of the material bin (5), the upper part of the discharging pipeline (703) is made of a bendable material, the rear wall of the lower part of the discharging pipeline (703) is fixedly connected with two eccentric wheel motors (704), the narrow edges on both sides of the lower part of the discharging pipeline (703) are fixedly connected with rotating shafts (7031), the rotating shafts (7031) are rotatably and slidably connected with a swing rod (702) through a through hole (7021), the upper end of the swing rod (702) is rotatably connected to a fixed frame (701), the fixed frame (701) is fixedly connected to the bottom of the material bin (5), the middle part of the swing rod (702) is rotatably connected with a Y-shaped connecting rod (705), the tail part of the Y-shaped connecting rod (705) is rotatably connected with an eccentric rod of an eccentric wheel (706), the main shaft of the eccentric wheel (706) is fixedly connected with a second motor (707), and the bottom of the second motor (707) is fixedly connected to the rear side of the support (6).
6. A new type of brick press as claimed in claim 1, characterized in that: The front lower part of the support (6) is rotatably connected to the upper end of a scraper (8) through a connecting rod rotating shaft, the lower end of the scraper (8) is a inclined plane structure, and the lower edge of the scraper (8) is lower than the upper surface of the mold (9).