Plate processing production line

Abstract

The utility model relates to the field of plate processing, in particular to a plate processing production line which comprises a labeling device, a first code scanning device, a station distribution device and station processing equipment which are sequentially arranged, the labeling device is used for labeling plates, the first code scanning device is used for scanning labels on the plates, the station distribution device is used for conveying the plates to corresponding stations according to information obtained by the first code scanning device, and the station processing equipment is used for correspondingly processing the plates; the station distribution device comprises a station distribution mechanism, the station distribution mechanism is connected with the first code scanning device, and the station distribution mechanism can move to each station so as to convey the plates to the corresponding station processing equipment; the station machining devices and the stations are arranged in a one-to-one correspondence mode. According to the utility model, the labor intensity is reduced, the production efficiency is improved, and the automation degree is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plate processing, especially a plate processing production line. BACKGROUND

[0002] The existing rock plate and other stone plates have a wide range of applications, can be made into furniture panels such as tea trays, table tops, cabinet surfaces, or indoor paving such as background walls and floor paving. Therefore, the market demand is wide, and usually involves multiple different specifications and types of finished plates in one order, resulting in a variety of complex processing techniques. Therefore, the industry now uses a combination of manual processing and single-machine equipment processing to complete the processing of finished plates of different specifications and types, such as cutting rectangular, regular polygon, trapezoidal, diamond, and circular shapes for opening. Different shapes require adjusting or replacing equipment for cutting and opening. Subsequent processing also requires personnel to transport and deliver to the edge processing equipment, such as 45-degree angle, edge grinding, and corner rounding. There are a lot of manual handling, grinding, and polishing operations, which are labor-intensive and even affect the health of workers due to dust. Moreover, the processing information is confirmed by the operator checking the order drawings, which inevitably causes errors and reduces production efficiency, and the degree of automation is low. SUMMARY

[0003] The technical problem to be solved by the utility model is to provide a plate processing production line that reduces labor intensity, improves production efficiency, and has a high degree of automation.

[0004] To solve the above technical problems, the utility model provides a plate processing production line, which comprises a labeling device, a first code scanning device, a station distribution device, and a station processing equipment arranged in sequence. The labeling device is used to label the plate. The first code scanning device is used to scan the label on the plate. The station distribution device is used to transport the plate to the corresponding station according to the information obtained by the first code scanning device. The station processing equipment is used to process the plate.

[0005] The station distribution device comprises a station distribution mechanism. The station distribution mechanism and the first code scanning device are connected. The station distribution mechanism can move to each station to transport the plate to the corresponding station processing equipment. The station processing equipment and the station are one-to-one corresponding.

[0006] As an improvement of the above scheme, the first code scanning device comprises a first conveying platform and a first code scanning mechanism arranged on the first conveying platform. The first conveying platform is arranged between the labeling device and the station distribution mechanism to transport the plate from the labeling device to the station distribution mechanism. The first code scanning mechanism is used to scan the label of the plate on the first conveying platform.

[0007] As an improvement of the above-mentioned scheme, the bridge cutting device for cutting the plate is further arranged between the labeling device and the first code scanning device.

[0008] As an improvement of the above-mentioned scheme, the upper line device for taking the plate and the conveying device for conveying the plate from the bridge cutting device to the first code scanning device are further arranged.

[0009] The upper line device comprises a first plate taking mechanism and a first conveying mechanism arranged correspondingly, and the first conveying mechanism is connected with the labeling device; the conveying device comprises a second plate taking mechanism and a second conveying mechanism arranged correspondingly, and the second conveying mechanism is arranged between the bridge cutting device and the first conveying platform.

[0010] As an improvement of the above-mentioned scheme, the station distribution mechanism comprises a distribution seat and a seat driving mechanism for driving the distribution seat to reach the corresponding station, and the distribution seat is connected with the first conveying platform.

[0011] As an improvement of the above-mentioned scheme, the station distribution mechanism further comprises a conveying member arranged on the distribution seat and a conveying driving mechanism connected with the conveying member, and the conveying member is driven by the conveying driving mechanism to convey the plate to the corresponding station processing equipment.

[0012] As an improvement of the above-mentioned scheme, the station comprises a first station and a second station, and the station processing equipment comprises a first station processing equipment corresponding to the first station and a second station processing equipment corresponding to the second station.

[0013] The first station processing equipment comprises a second code scanning device, and the second code scanning device comprises a second conveying platform and a second code scanning mechanism arranged on the second conveying platform, and the second conveying platform is connected with the first station; the second code scanning mechanism is used for scanning the label of the plate to start the first station processing equipment.

[0014] As an improvement of the above-mentioned scheme, the first station processing equipment further comprises an edge grinding device and a rounding device, and the second code scanning device, the edge grinding device and the rounding device are arranged in sequence.

[0015] The edge grinding device comprises a first edge grinding mechanism, a rotating mechanism and a second edge grinding mechanism, and the rounding device comprises a rounding mechanism, and the second conveying platform, the first edge grinding mechanism, the rotating mechanism, the second edge grinding mechanism and the rounding mechanism are arranged in sequence.

[0016] As an improvement of the above-mentioned scheme, the first station processing equipment further comprises a third conveying mechanism and an offline device, and the offline device comprises a fourth conveying mechanism and a third plate taking mechanism arranged correspondingly, and the second edge grinding mechanism, the third conveying mechanism, the rounding mechanism and the fourth conveying mechanism are arranged in sequence.

[0017] As an improvement of the above scheme, the second station processing device comprises a chamfering device, which is arranged correspondingly to the second station.

[0018] The utility model discloses, has following beneficial effect:

[0019] The utility model discloses a plate processing production line, including the label affixing device, first scanning code device, station distribution device and station processing equipment that set gradually, first scanning code device scans the label on plate material, and the information on label is sent to control system, and control system obtains the processing information of plate material, and control station distribution mechanism moves to corresponding station with plate material, to deliver plate material to corresponding station processing equipment. In this process, the worker does not need to carry plate material from one device to another device, and the automatic from one device carries to another device between two adjacent devices, and control station processing equipment carries out pertinence processing to plate material, and does not need manual identification, greatly reduces the labor intensity, improves production efficiency, and the degree of automation is high. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the structure schematic diagram of plate processing production line of the utility model,

[0021] Figure 2 It is Figure 1 The connecting structure schematic diagram of label affixing device and first scanning code device part,

[0022] Figure 3 It is Figure 1 The connecting structure schematic diagram of station distribution device and station processing equipment part,

[0023] Figure 4 It is the work flow chart of plate processing production line of the utility model. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantage of the utility model more clear, below will combine the drawings to the utility model make further detailed description. Only this declaration, the up, left, right, front, back, inside, outside etc. Direction words that appear or will appear in the text of the utility model, only with the drawings of the utility model for the base, its is not the specific limitation of the utility model.

[0025] See Figures 1-4 The utility model discloses a plate processing production line, including setting gradually label affixing device 2, first scanning code device 5, station distribution device 6 and station processing equipment, the label affixing device 2 is used for giving plate material to label, first scanning code device 5 is used for scanning the label on plate material, station distribution device 6 is used for conveying plate material to corresponding station according to the information obtained by first scanning code device, and station processing equipment is used for corresponding processing to plate material.

[0026] The work station distribution device comprises a work station distribution mechanism 61, the work station distribution mechanism 61 is connected with the first code scanning device 5, the work station distribution mechanism 61 can be moved to each work station to convey the plate to the corresponding work station processing equipment, and the work station processing equipment is arranged in one-to-one correspondence with the work station.

[0027] The plate processing production line comprises a labeling device, a first code scanning device, a work station distribution device and work station processing equipment which are sequentially arranged, the first code scanning device scans the label on the plate, the information on the label is sent to the control system, the control system obtains the processing information of the plate, and the work station distribution mechanism is controlled to move to the corresponding work station with the plate to convey the plate to the corresponding work station processing equipment. In this process, the worker does not need to carry the plate from one device to another device, the adjacent two devices are connected with each other, and the plate is automatically carried from one device to another device, and the work station processing equipment is controlled to process the plate in a targeted manner without manual identification, so that the labor intensity is greatly reduced, the production efficiency is improved, and the automation degree is high.

[0028] Specifically, as shown in Figures 1-2 , 4, the first code scanning device 5 comprises a first conveying platform and a first code scanning mechanism arranged on the first conveying platform, the first conveying platform is arranged between the labeling device 2 and the work station distribution mechanism 61 to convey the plate from the labeling device 2 to the work station distribution mechanism 61, and the first code scanning mechanism is used for scanning the label of the plate on the first conveying platform. The first conveying platform conveys the plate conveyed by the labeling device to the work station distribution mechanism. In this process, the first code scanning mechanism scans the label on the plate, and the information on the label is sent to the control system, and the control system controls the work station distribution mechanism to move to which work station and conveys the plate to the corresponding work station processing equipment according to the information. The labeling device and the first code scanning mechanism adopt the existing technical structure, which will not be described in detail here.

[0029] Preferably, as shown in Figures 1-2 , 4, the utility model also includes bridge cutting device 3 for cutting plate, bridge cutting device 3 is arranged between labeling device 2 and first code scanning device 5. The labeling device is positioned to the plate before labeling, and the position of cutting is obtained by the control system, so as to determine the position of labeling. After labeling, the plate is conveyed to the bridge cutting device on the conveying platform of the labeling device to be cut, and each plate obtained after cutting is labeled, and the size and processing information of each plate are marked on the label. When the first code scanning device scans the label, the size and processing information of each plate can be obtained. The bridge cutting device is a numerical control four-axis bridge cutting device, which is composed of a cross beam, a Z-axis component and a conveying belt, is used for cutting the plate, and can cut rectangular, parallelogram, trapezoid, regular polygon and circle.

[0030] Preferably, as shown in Figures 1-2 , 4, the utility model further includes an upper line device 1 for taking the plate material and a conveying device 4 for conveying the plate material from the bridge cutting device 3 to the first code scanning device 5;The upper line device 1 includes the first plate taking mechanism 1a and the first conveying mechanism 1b that are correspondingly arranged, the first conveying mechanism 1b is connected with the labeling device 2;The conveying device 4 includes the second plate taking mechanism 4a and the second conveying mechanism 4b that are correspondingly arranged, and the second conveying mechanism 4b is arranged between the bridge cutting device 3 and the first conveying platform.

[0031] The first plate taking mechanism takes out the plate material and places it on the first conveying mechanism, which is conveyed to the labeling device for labeling operation. The first plate taking mechanism is preferably a numerical control three-axis plate taking manipulator, which can move in YZ double axes, and can overturn by air cylinder, and can take plate operation on flat and fixed angle inclined plate. The second plate taking mechanism takes out the plate material cut by the bridge cutting device and places it on the second conveying mechanism, which is conveyed to the first conveying platform. The second plate taking mechanism is preferably a numerical control plate taking manipulator, which is composed of cross beam, Z-axis component and suction cup component, and takes the plate material cut by the bridge cutting device one by one and places it on the second conveying mechanism.

[0032] Further, as shown in Figures 1-2 , 4, the station distribution mechanism 61 includes a distribution seat and a seat driving mechanism for driving the distribution seat to reach the corresponding station, and the distribution seat is connected with the first conveying platform. The first conveying platform conveys the plate material to the distribution seat, and the seat driving mechanism is started under the control of the control system to drive the distribution seat to the corresponding station. Preferably, the station distribution mechanism 61 further includes a guide rail, and the distribution seat and the guide rail are slidingly connected, so that the distribution seat moves smoothly to the station under the guidance of the guide rail. Wherein, the distribution seat is a distribution conveying platform.

[0033] Preferably, the station distribution mechanism 61 further includes a conveying member provided on the distribution seat and a conveying driving mechanism connected with the conveying member, and the conveying member is driven by the conveying driving mechanism to convey the plate material to the corresponding station processing equipment. The conveying member is a roller, and the conveying driving mechanism is a motor. The conveying driving mechanism drives the conveying member to rotate, and the plate material is conveyed from one end of the distribution seat to the other end, so as to be conveyed to the corresponding station processing equipment. When the distribution seat reaches the corresponding station, the conveying driving mechanism drives the conveying member to rotate, so that the plate material enters the corresponding station processing equipment.

[0034] Wherein, as shown in Figure 3As shown, the workstations include a first workstation 62 and a second workstation 63, and the workstation processing device includes a first workstation processing device corresponding to the first workstation 62 and a second workstation processing device corresponding to the second workstation 63; the first workstation processing device includes a second code scanning device 8, which includes a second conveying platform and a second code scanning mechanism arranged on the second conveying platform, and the second conveying platform is connected with the first workstation 62; the second code scanning mechanism is used to scan the label of the plate to start the first workstation processing device.

[0035] Since a plurality of devices are arranged in the first workstation processing device, each device can perform a corresponding processing step on the plate, but some plates may not need to be processed by all devices in the first workstation processing device. Therefore, the first workstation processing device is also provided with a second code scanning device. The plate entering the first workstation processing device for processing first passes through the second code scanning device to scan the label on the plate to obtain its size and processing information, etc. According to the processing information, it is determined which device needs to be used for processing and which device does not need to be used for processing. Specifically, when the distribution seat enters the first workstation, the conveying drive mechanism starts the conveying member to convey the plate to the second conveying platform, the second code scanning mechanism scans the label of the plate on the second conveying platform, and sends information to the control system, and the control system controls the corresponding device in the first workstation processing device to start, and the second conveying platform conveys the plate to the corresponding device for processing. The second code scanning mechanism can adopt the structure of the prior art, which will not be described in detail here. The second conveying platform can automatically align the guide wheels on the side of the plate to facilitate the subsequent brick feeding process.

[0036] Further, as shown in Figure 1 , 3 -4, the first workstation processing device further includes an edge grinding device 9 and a rounding device 11, and the second code scanning device 8, the edge grinding device 9 and the rounding device 11 are arranged in sequence; the edge grinding device 9 includes a first edge grinding mechanism 9a, a rotating mechanism 9b and a second edge grinding mechanism 9c, and the rounding device 11 includes a rounding mechanism, and the second conveying platform, the first edge grinding mechanism 9a, the rotating mechanism 9b, the second edge grinding mechanism 9c and the rounding mechanism are arranged in sequence.

[0037] Both the first edge-grinding mechanism 9a and the second edge-grinding mechanism 9c are double-sided edge-grinding machines. The double-sided edge-grinding machine polishes the rough edges of the board and opens and closes according to the information obtained from the barcode scanning frame. One or two machines can be configured according to actual needs. The rotating mechanism 9b is a transfer and turning platform, mainly used to rotate the board 90 degrees for transport. If the board is processed by the first edge-grinding mechanism, the rotating mechanism, and the second edge-grinding mechanism, four-sided edge grinding can be achieved. The corner-rounding mechanism is a corner-rounding machine, mainly used to process the rounded corners of rectangular boards. It can be set to not grind corners, grind double R corners, grind four R corners, and can also be set to different R corner sizes. During use, it automatically opens and closes according to the barcode scanning information and automatically processes the corresponding process.

[0038] It should be noted that although the first edge grinding mechanism, the rotating mechanism, the second edge grinding mechanism, and the corner rounding mechanism are set in sequence, the control system will control these mechanisms accordingly based on the size and processing information on the label. For example, if the board does not require corner rounding, i.e., no corner grinding is required, the control system can control the board to pass directly through the corner rounding machine, and the corner rounding machine will not process the board.

[0039] Preferably, such as Figure 1 , 3 As shown in Figure 4, the first workstation processing equipment also includes a third conveying mechanism 10 and a de-line device 12. The de-line device 12 includes a correspondingly arranged fourth conveying mechanism 12a and a third plate picking mechanism 12b. The second edge grinding mechanism 9c, the third conveying mechanism 10, the corner rounding mechanism and the fourth conveying mechanism 12a are arranged in sequence.

[0040] The third conveying mechanism transports the sheet metal from the second edge-grinding mechanism to the corner-rounding mechanism, and the sheet metal from the corner-rounding mechanism is then transported to the fourth conveying mechanism. The third sheet metal removal mechanism removes the sheet metal from the fourth conveying mechanism and places it in a specific position. The fourth conveying mechanism consists of a conveyor frame and a brick-pushing baffle assembly. When the sheet metal is conveyed to the designated position, it pushes the brick, raises the baffle, and reverses the conveyor frame rollers to align each sheet metal with its lower right corner origin, facilitating removal. The third sheet metal removal mechanism is a CNC four-axis unloading robot, composed of horizontal and vertical beams, a Z-axis assembly, and suction cups. It can perform XYZ motion and cylinder rotation. The equipment is equipped with multiple suction cup sets, which can be activated according to different sheet metal sizes. The equipment simultaneously has two unloading stations, accommodating sheet metal of different specifications. The third conveying mechanism automatically aligns the sheet metal with the side guide wheels, facilitating brick feeding in subsequent processes.

[0041] In addition, such as Figure 1 , 3 As shown in Figure 4, the second workstation processing equipment includes a chamfering device 7, which is correspondingly arranged with the second workstation 63. The chamfering device 7 is a 45-degree chamfering machine, capable of performing a 45-degree chamfering process on the sheet metal. Sheets requiring 45-degree chamfering are conveyed to the second workstation and then to the chamfering device.

[0042] In summary, the utility model provides a kind of plate processing production line, reduce labour intensity, improve production efficiency, and degree of automation is high.

[0043] The above is the preferred embodiment of the utility model, it should be pointed out that for the ordinary skilled person in the art, without departing from the principles of the utility model, can make several improvements and refinements, these improvements and refinements also be considered as the protection scope of the utility model.

Claims

1. A sheet metal processing production line, characterized in that, The device includes a labeling device, a first barcode scanning device, a workstation allocation device, and a workstation processing device arranged in sequence. The labeling device is used to label the board material, the first barcode scanning device is used to scan the label on the board material, the workstation allocation device is used to transport the board material to the corresponding workstation according to the information obtained by the first barcode scanning device, and the workstation processing device is used to process the board material accordingly. The workstation allocation device includes a workstation allocation mechanism, which is connected to a first barcode scanning device. The workstation allocation mechanism can move to each workstation to transport the sheet metal to the corresponding workstation processing equipment. The workstation processing equipment and the workstation are set up in a one-to-one correspondence.

2. The sheet metal processing production line as described in claim 1, characterized in that, The first scanning device includes a first conveying platform and a first scanning mechanism disposed on the first conveying platform. The first conveying platform is disposed between the labeling device and the workstation allocation mechanism to convey the board from the labeling device to the workstation allocation mechanism. The first scanning mechanism is used to scan the label on the board on the first conveying platform.

3. The sheet metal processing production line as described in claim 2, characterized in that, It also includes a bridging device for cutting the sheet material, which is located between the labeling device and the first scanning device.

4. The sheet metal processing production line as described in claim 3, characterized in that, It also includes an online device for picking up the sheet material and a conveying device for conveying the sheet material from the bridge cutting device to the first barcode scanning device. The online device includes a first plate-removing mechanism and a first conveying mechanism, which are connected to the labeling device; the conveying device includes a second plate-removing mechanism and a second conveying mechanism, which are located between the bridge cutting device and the first conveying platform.

5. The sheet metal processing production line as described in claim 2, characterized in that, The workstation allocation mechanism includes an allocation seat and a seat drive mechanism for driving the allocation seat to the corresponding workstation. The allocation seat is connected to the first conveying platform.

6. The sheet metal processing production line as described in claim 5, characterized in that, The workstation allocation mechanism also includes a conveying component mounted on the allocation seat and a conveying drive mechanism connected to the conveying component. The conveying component is driven by the conveying drive mechanism to convey the sheet metal to the corresponding workstation processing equipment.

7. The sheet metal processing production line according to any one of claims 1-6, characterized in that, The workstation includes a first workstation and a second workstation, and the workstation processing equipment includes a first workstation processing equipment corresponding to the first workstation and a second workstation processing equipment corresponding to the second workstation. The first workstation processing equipment includes a second scanning device, which includes a second conveying platform and a second scanning mechanism disposed on the second conveying platform. The second conveying platform is connected to the first workstation. The second scanning mechanism is used to scan the label of the board to start the first workstation processing equipment.

8. The sheet metal processing production line as described in claim 7, characterized in that, The first station processing equipment also includes an edge grinding device and a corner rounding device, and the second barcode scanning device, edge grinding device and corner rounding device are arranged in sequence; The edge grinding device includes a first edge grinding mechanism, a rotating mechanism, and a second edge grinding mechanism. The corner rounding device includes a corner rounding mechanism. The second conveying platform, the first edge grinding mechanism, the rotating mechanism, the second edge grinding mechanism, and the corner rounding mechanism are arranged in sequence.

9. The sheet metal processing production line as described in claim 8, characterized in that, The first workstation processing equipment also includes a third conveying mechanism and an unloading device. The unloading device includes a corresponding fourth conveying mechanism and a third plate picking mechanism. The second edge grinding mechanism, the third conveying mechanism, the corner rounding mechanism, and the fourth conveying mechanism are arranged in sequence.

10. The sheet metal processing production line as described in claim 7, characterized in that, The second workstation processing equipment includes a chamfering device, which is set up corresponding to the second workstation.

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