Cushion rubber guide device

Abstract

The utility model provides a cushion rubber guide device, which belongs to the technical field of tire production and processing and comprises a vertical plate. The side frame is fixedly connected to the side end of the vertical plate; the sliding rails are in threaded connection with the side ends of the side frames through bolts; the sliding block is connected to the sliding rail in a sliding mode, the upper end of the sliding block is connected with a connecting plate, the upper end of the connecting plate is fixedly connected with a rectangular plate, the side end of the rectangular plate is fixedly connected with a tire forming machine, and automatic movement of the tire forming machine on the sliding rail is achieved through a transmission system composed of a motor, an I-shaped belt and an I-shaped wheel; traditional manual adjustment is replaced, the production efficiency is greatly improved, and the labor cost is reduced; the accurate guiding and control mechanism of the rubber padding guiding device ensures the stability and the positioning accuracy of the tire building machine in the rubber padding process, the quality and the consistency of rubber padding are remarkably improved, and the rejection rate caused by operation errors is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to tire production and processing technical field, concretely relates to a pad glue guiding device. BACKGROUND

[0002] In the tire manufacturing industry, the pad glue process is one of the key links of tire production, its main role is to evenly lay rubber on the tire framework, lay the foundation for subsequent molding and vulcanization. The traditional pad glue method depends on manual operation, not only low efficiency, but also the uniformity and precision of pad glue are difficult to guarantee, leading to uneven performance of tire finished products, increasing the scrap rate and production cost.

[0003] In recent years, with the development of automation technology and precision machinery, some pad glue guiding devices appear on the market, trying to improve the precision and efficiency of pad glue through mechanical means.

[0004] However, the traditional pad glue guiding device lacks high-precision positioning mechanism in the movement control of the tire building machine, leading to uneven distribution of rubber during the pad glue process, affecting the balance and wear resistance of the tire. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a pad glue guiding device, aiming at solving the problem that the traditional pad glue guiding device in the prior art lacks high-precision positioning mechanism in the movement control of the tire building machine, leading to uneven distribution of rubber during the pad glue process, affecting the balance and wear resistance of the tire.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A pad glue guiding device, comprising:

[0008] A vertical plate;

[0009] A side frame fixedly connected to the side end of the vertical plate;

[0010] A slide rail threadedly connected to the side end of the side frame by a bolt;

[0011] A sliding block slidingly connected to the slide rail, the upper end of the sliding block being connected with a connecting plate, the upper end of the connecting plate being fixedly connected with a rectangular plate, the side end of the rectangular plate being fixedly connected with a tire building machine.

[0012] As a preferred scheme of the utility model, one side end of the side frame is fixedly connected with a first mounting seat, the other side end of the side frame is fixedly connected with a second mounting seat, a first spool wheel is rotatably connected on the first mounting seat, a motor is connected on the second mounting seat, an output end of the motor is fixedly connected with a second spool wheel, a spool belt is rotatably connected between the first spool wheel and the second spool wheel, and the connecting plate is connected with the spool belt.

[0013] As a preferred scheme of the utility model, the size of the rectangular plate is matched with the tire building machine.

[0014] As a preferred scheme of the utility model, the length of the side frame is equal to the length of the vertical plate.

[0015] As a preferred scheme of the utility model, the height of the vertical plate is 1.5 meters.

[0016] As a preferred scheme of the utility model, the lower end of the vertical plate is fixedly connected with a bottom plate.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1、In the scheme, the transmission system composed of the motor, the spool belt and the spool wheel realizes the automatic movement of the tire building machine on the slide rail, replaces the traditional manual adjustment, greatly improves the production efficiency and reduces the labor cost. The precise guidance and control mechanism of the rubber pad guiding device ensure the stability and positioning accuracy of the tire building machine in the rubber pad process, significantly improve the quality and consistency of the rubber pad, and reduce the waste rate caused by operation errors.

[0019] 2、In the scheme, the vertical plate is designed to be equal in length to the side frame, and the stable support of the bottom plate ensures the structural stability and strength of the rubber pad guiding device, which can remain stable under high-speed operation and heavy load conditions, reducing the occurrence of equipment failure. The existence of the bottom plate provides a stable operation platform, reduces the safety risk of the operator in the maintenance and monitoring process, at the same time, the reasonable height design ensures the convenience and comfort of operation, and reduces the fatigue of the operator. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0021] Figure 1 It is a perspective view of the utility model;

[0022] Figure 2 It is an exploded view of the utility model;

[0023] Figure 3 For the utility model Figure 2 The enlarged view of the middle slide rail.

[0024] In the figure: 1, vertical plate; 2, bottom plate; 3, side frame; 4, slide rail; 5, sliding block; 6, first mounting seat; 7, first spool; 8, second mounting seat; 9, motor; 10, second spool; 11, I-shaped belt; 12, connecting plate; 13, rectangular plate; 14, tire building machine. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Embodiment 1

[0027] Please refer to Figures 1-3 The utility model provides the following technical scheme:

[0028] A pad glue guiding device, comprising:

[0029] Vertical plate 1;

[0030] Side frame 3, side frame 3 is fixedly connected to the side end of vertical plate 1;

[0031] Slide rail 4, slide rail 4 is connected to the side end of side frame 3 through bolt thread;

[0032] Sliding block 5, sliding block 5 is slidably connected to slide rail 4, the upper end of sliding block 5 is connected with connecting plate 12, the upper end of connecting plate 12 is fixedly connected with rectangular plate 13, and the side end of rectangular plate 13 is fixedly connected with tire building machine 14.

[0033] In the embodiment of the utility model, the vertical plate 1 is the basic support structure of the whole device, ensuring the stability and rigidity of the device. The height of the vertical plate 1 is designed as 1.5 meters, and the bottom is fixedly connected with the bottom plate 2 with a thickness of 5 centimeters, further enhancing the stability of the vertical plate, so that it can bear the weight of the tire building machine 14 and the dynamic load in the operation process. The side frame 3 is fixedly connected to the side end of the vertical plate 1, and the length of the side frame 3 is equal to the length of the vertical plate 1, ensuring the accuracy of the installation position and the running direction of the sliding rail 4. The structure design of the side frame 3 ensures the stability of the sliding rail 4 and the smooth movement of the sliding block 5. The sliding rail 4 is threadedly connected to the side end of the side frame 3 through bolts, for guiding the linear motion of the sliding block 5. The length and position of the sliding rail 4 are accurately calculated, ensuring that the tire building machine 14 can move smoothly along the predetermined track during the operation process, improving the precision and efficiency of the rubber coating process. The sliding block 5 is slidingly connected to the sliding rail 4, and the upper end of the sliding block 5 is connected with the connecting plate 12. The design of the sliding block 5 enables the tire building machine 14 to move horizontally along the sliding rail 4, meeting the needs of position adjustment of the tire building machine 14 in the rubber coating process. The connecting plate 12 is fixed to the upper end of the sliding block 5, for connecting the sliding block 5 and the rectangular plate 13. The size of the rectangular plate 13 matches the tire building machine 14, ensuring the stable installation and accurate guidance of the tire building machine 14. The tire building machine 14 is fixedly connected to the side end of the rectangular plate 13, and is the core part of the whole device, responsible for performing the rubber coating operation. Through cooperation with the sliding rail 4 and the sliding block 5, the tire building machine 14 can move along the preset track, realizing accurate rubber coating of the tire semi-finished product.

[0034] For details, please refer to Figures 1-3 , one side end of the side frame 3 is fixedly connected with the first mounting seat 6, the other side end of the side frame 3 is fixedly connected with the second mounting seat 8, the first mounting seat 6 is rotatably connected with the first spool 7, the second mounting seat 8 is connected with the motor 9, the output end of the motor 9 is fixedly connected with the second spool 10, the first spool 7 and the second spool 10 are rotatably connected with the spool belt 11 in meshing, and the connecting plate 12 is connected with the spool belt 11.

[0035] In this embodiment, the first mounting seat 6 and the second mounting seat 8 are fixed at both ends of the side frame 3, providing stable mounting positions for the first spool 7 and the motor 9. The first spool 7 connected to the first mounting seat 6 cooperates with the I-beam 11, while the motor 9 is connected to the second mounting seat 8, driving the second spool 10. The first spool 7 and the second spool 10 are connected by the I-beam 11, forming a closed-loop transmission system. When the motor 9 starts, the second spool 10 begins to rotate, driven by the I-beam 11, which in turn drives the first spool 7 to rotate synchronously. This design ensures the smooth movement of the slider 5, thus driving the connecting plate 12 and the tire building machine 14 installed on it to move accurately along the slide rail 4. As an important component of the transmission system, the I-beam 11 not only connects the first spool 7 and the second spool 10, but also directly connects with the connecting plate 12. The precise design of the I-beam 11 ensures the stability and accuracy of the transmission process, even at high speed, maintaining good synchronicity and avoiding slipping or vibration, improving the precision and efficiency of the cushioning process. As the heart of the entire drive system, the performance of the motor 9 directly affects the working efficiency and stability of the cushioning guide device. By controlling the speed and direction of the motor 9, the movement speed and path of the tire building machine 14 can be accurately controlled, achieving automation and intelligentization of the cushioning operation.

[0036] For details, please refer to Figures 1-3 The size of the rectangular plate 13 matches the tire building machine 14.

[0037] In this embodiment, the size of the rectangular plate 13 matches the tire building machine 14, ensuring stable support of the tire building machine 14 during the cushioning operation. This design avoids shaking or displacement caused by size mismatch, ensuring the stability of the tire building machine 14 when moving on the slide rail 4, improving the precision and stability of the cushioning operation.

[0038] For details, please refer to Figures 1-3 The length of the side frame 3 is equal to the length of the stand 1.

[0039] In this embodiment, the stand 1 serves as the main support of the cushioning guide device, and its length determines the basic size of the entire device. The design of the side frame 3 being equal in length to the stand 1 ensures the structural symmetry between the two, which helps to disperse and balance various forces generated during the cushioning operation, such as the weight of the tire building machine 14 and the inertial force during movement, thereby enhancing the structural stability and strength of the entire device.

[0040] For details, please refer to Figures 1-3 The height of the stand 1 is 1.5 meters.

[0041] In the embodiment, the height of 1.5 meters enables the operator to directly stand on the ground to operate when installing, maintaining and monitoring the tire building machine 14, without using additional ladders or lifting equipment, thereby improving the safety and convenience of operation.

[0042] For details, please refer to Figures 1-3 The lower end of the vertical plate 1 is fixedly connected with the bottom plate 2.

[0043] In the embodiment, the bottom plate 2 serves as a bottom support of the rubber pad guiding device, and the fixed connection with the vertical plate 1 increases the base area of the device, effectively disperses the weight of the entire device, and significantly improves the overturning resistance and stability of the device, especially under the action of lateral force, to ensure that accidental tilting or collapse does not occur during operation.

[0044] The working principle and use process of the utility model are as follows: first, ensure that all components are correctly installed according to the design requirements, including the vertical plate 1, the side frame 3, the sliding rail 4, the sliding block 5, the connecting plate 12, the rectangular plate 13, the tire building machine 14, the first mounting seat 6, the second mounting seat 8, the first spool 7, the motor 9, the second spool 10 and the spool belt 11. Check whether all connection points are firm to ensure that there is no looseness. Connect the motor 9 with the power supply to ensure that the circuit is unobstructed and the power supply is stable. Adjust the position of the rectangular plate 13 according to the size of the tire building machine 14 to ensure that the two are matched to facilitate the stable installation of the tire building machine 14. Start the motor 9, test the movement of the sliding block 5 on the sliding rail 4 through the transmission of the spool belt 11, adjust the speed of the motor 9 to ensure that the sliding block 5 moves smoothly without abnormal noise or vibration. After ensuring that all preparations are ready, start the rubber pad guiding device, drive the second spool 10 through the motor 9, and then drive the first spool 7 and the spool belt 11 to realize the accurate movement of the sliding block 5 along the sliding rail 4. During the rubber pad process, continuously monitor the operating state of the motor 9 and the movement of the sliding block 5 to ensure that the tire building machine 14 can move stably along the predetermined trajectory to complete the rubber pad operation.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements of some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rubber guide device, characterized in that, include: Elevating board (1); Side frame (3), which is fixedly connected to the side end of the upright plate (1); The slide rail (4) is connected to the side end of the side frame (3) by bolt thread; A slider (5) is slidably connected to a slide rail (4). A connecting plate (12) is connected to the upper end of the slider (5). A rectangular plate (13) is fixedly connected to the upper end of the connecting plate (12). A tire forming machine (14) is fixedly connected to the side end of the rectangular plate (13).

2. The adhesive guide device according to claim 1, characterized in that: A first mounting base (6) is fixedly connected to one side end of the side frame (3), and a second mounting base (8) is fixedly connected to the other side end of the side frame (3). A first I-beam wheel (7) is rotatably connected to the first mounting base (6), and a motor (9) is connected to the second mounting base (8). A second I-beam wheel (10) is fixedly connected to the output end of the motor (9). An I-beam belt (11) is rotatably connected between the first I-beam wheel (7) and the second I-beam wheel (10). The connecting plate (12) is connected to the I-beam belt (11).

3. The adhesive guide device according to claim 2, characterized in that: The size of the rectangular plate (13) is matched with that of the tire forming machine (14).

4. The adhesive guide device according to claim 3, characterized in that: The length of the side frame (3) is equal to the length of the upright plate (1).

5. The adhesive guide device according to claim 4, characterized in that: The height of the upright plate (1) is 1.5 meters.

6. The adhesive guide device according to claim 5, characterized in that: The bottom end of the upright plate (1) is fixedly connected to the base plate (2).

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