Friction material distributing tool

By designing a friction material feeding fixture, and utilizing a toothed structure and automated equipment to achieve uniform feeding of powdered friction material, the problem of uneven feeding and low efficiency of annular friction pads for electromagnetic brakes was solved, thus improving production efficiency.

CN223657712UActive Publication Date: 2025-12-12CHENGDU CHAODECHUANG TECH CO LTD
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Patent Information

Application Number
CN202423106471.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-12
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing technologies for producing annular friction pads for electromagnetic brakes suffer from problems such as uneven distribution of friction material and low material distribution efficiency, especially during the cold pressing process where it is difficult to evenly distribute the powdered friction material.

Method used

A friction material fabrication fixture was designed, including a fabric drum and a base. The front end of the fabric drum is provided with a toothed structure. By rotating the fabric drum in the fabric ring groove, the toothed structure scrapes the powder and achieves uniform distribution. The fabric is then automatically fabricated through the cooperation of an elastic pin and a lifting cylinder.

Benefits of technology

It improves the uniformity of friction material distribution and processing efficiency, solves the problems of uneven distribution and low efficiency, and is suitable for uniform distribution of friction pads of various specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of friction plate machining tools, and particularly discloses a friction material distributing tool which comprises a base and a distributing rotary drum, the distributing rotary drum is arranged on the upper side of the base, and a distributing ring groove used for containing powder is formed in the base. A tooth-shaped structure is arranged at the front end of the material distribution rotary drum; the material distribution rotary drum is connected with a rotating shaft, and the rotating shaft and the material distribution rotary drum descend to be aligned and connected into the material distribution annular groove to rotate. According to the friction plate distributing device, the uniformity and the processing efficiency of the friction plates in the distributing process can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a friction plate processing frock technical field, specifically, relate to a kind of friction material cloth frock. BACKGROUND

[0002] Friction material is widely used in multiple industries, and its shape is various. The friction plate used in electromagnetic brake is basically in the shape of a ring, which is made by pressing and processing powder friction material. If the ring-shaped friction plate is produced by dry process, there may be some problems. When directly hot-pressed, the flow of friction material in the viscous state is restricted due to the blockage of the middle mold core, resulting in uneven density distribution after pressing. To solve this problem, the current process is to produce by two-step method. First, the compression plastic is cold-pressed in the cold pressing mold to form a cold blank, and then the cold blank is put into the hot mold for hot pressing. However, the compression plastic also needs to be evenly distributed in the cold pressing mold during cold pressing. Due to the small width of the friction material ring for electromagnetic brake, it is difficult to distribute the compression plastic. Therefore, a friction material distribution tool is designed to solve the problems of uneven distribution and low distribution efficiency. SUMMARY

[0003] The purpose of the utility model is to provide a friction material distribution tool that can improve the uniformity of distribution and processing efficiency.

[0004] The utility model discloses a kind of friction material cloth frock, including base and cloth distribution cylinder, the cloth distribution cylinder is located in the upper side of the base, the base is equipped with cloth ring groove for loading powder;The front end of the cloth distribution cylinder is equipped with a toothed structure;The cloth distribution cylinder is connected with rotating shaft, and is rotated by the rotating shaft and the cloth distribution cylinder descending alignment access in the cloth ring groove.

[0005] Further, the toothed structure includes a first tooth opening and a second tooth opening, the first tooth opening and the second tooth opening are alternately arranged around the front end of the cloth distribution cylinder;The first tooth opening is a V-shaped structure, and the second tooth opening is a square groove structure.

[0006] Further, the inner hole wall of the cloth distribution cylinder is provided with at least two mounting holes, and the front end of the rotating shaft is provided with an elastic pin for clamping into the mounting hole;One end of the elastic pin is inserted along the radial direction of the rotating shaft and is connected with the rotating shaft through sliding, the middle section of the elastic pin is provided with a limiting plate, a spring is sleeved on the elastic pin, and the two ends of the spring are abutted between the limiting plate and the rotating shaft.

[0007] Further, the cloth ring groove is equipped with a jacking ring;The lower end of the jacking ring is connected with a lifting cylinder and a guide rod, and the lifting cylinder and the guide rod are respectively arranged on the two sides of the jacking ring.

[0008] Further, one end of the guide rod is penetrated by a positioning arch and is connected with the positioning arch in sliding mode, and the other end of the guide rod is fixedly connected with the bottom of the jacking ring.

[0009] The technical scheme of the utility model has at least the following advantages and beneficial effects: the utility model discloses a cloth drum and cloth ring groove are matched, and the cloth drum with the toothed structure is rotated in the cloth ring groove, and the powder is scraped flat, so that the uniformity of cloth is improved. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is a whole structure schematic view of the friction material cloth tool in the utility model;

[0011] Figure 2 It is a connecting structure schematic view of the cloth drum and the rotating shaft in the utility model;

[0012] Figure 3 It is a top view of the base in the utility model;

[0013] Figure 4 It is a structure schematic view of the cloth drum in the utility model.

[0014] Reference Signs: 1-base, 11-cloth ring groove, 2-cloth drum, 21-toothed structure, 211-first tooth gap, 212-second tooth gap, 22-mounting jack, 3-rotating shaft, 31-elastic bolt, 32-limiting plate, 33-spring, 4-jacking ring, 5-lifting cylinder, 6-guide rod, 7-positioning arch. DETAILED DESCRIPTION

[0015] The following is further illustrated in combination with specific embodiments, referring to Figures 1-4 The utility model discloses a kind of friction material cloth tools, including base 1 and cloth drum 2, cloth drum 2 is located in the upper side of base 1, base 1 is set with the cloth ring groove 11 for loading powder;The front end of cloth drum 2 is equipped with toothed structure 21;Cloth drum 2 is connected with rotating shaft 3, and is rotated by rotating shaft 3 and cloth drum 2 descending alignment access cloth ring groove 11;Specifically, pour the friction material of powder into cloth ring groove 11, its distribution is more uneven in cloth ring groove 11, cloth drum 2 is inserted into cloth ring groove 11 and rotates, and it can be easily cut and push the excess powder in local part to move forward, it can be filled with part of material when meeting the place where local material is less, the gap of toothed structure 21 can accommodate excess powder to transfer, subsequent toothed structure 21 uses circular arc design, and excess material can be extruded and uniformly distributed.

[0016] In addition, this tool can adopt two-end tooth shape, and the same tool can be used for cloth distribution for similar specifications of friction plate.

[0017] As Figure 4 shown, the tooth-shaped structure 21 in this embodiment includes first tooth openings 211 and second tooth openings 212, which are alternately arranged around the front end of the cloth drum 2; the first tooth openings 211 are V-shaped structures, and the second tooth openings 212 are square groove structures; specifically, the alternately arranged first tooth openings 211 and second tooth openings 212 make the cloth drum 2 have good uniform cloth ability whether it rotates forward or reversely.

[0018] As Figure 2 shown, at least two mounting insertion holes 22 are arranged on the inner hole wall of the cloth drum 2, and the front end of the rotating shaft 3 is provided with elastic insertion pins 31 for being clamped into the mounting insertion holes 22, so that the rotating shaft 3 and the cloth drum 3 are detachably connected; one end of the elastic insertion pin 31 is inserted along the radial direction of the rotating shaft 3 and is slidably connected thereto, a limiting plate 32 is arranged on the middle section of the elastic insertion pin 31, a spring 33 is sleeved on the elastic insertion pin 31, and both ends of the spring 33 abut between the limiting plate 32 and the rotating shaft 3; specifically, when the rotating shaft 3 is inserted into the inner hole of the cloth drum 2, the elastic insertion pin 31 is aligned with the mounting insertion hole 22, the elastic force of the spring 33 pushes the elastic insertion pin 31 into the mounting insertion hole 22, and the cloth drum 2 can rotate synchronously with the rotating shaft 3, so that the cloth drum 2 is very convenient to disassemble.

[0019] As Figure 1 shown, the cloth ring groove 11 in this embodiment is internally provided with a lifting ring 4, and after the cloth is completed, the friction plate can be directly pressed in the cloth ring groove 11, the lifting ring 4 pushes out the friction plate, and the friction plate is convenient to take; the lower end of the lifting ring 4 is connected with a lifting cylinder 5 and a guide rod 6, and the lifting cylinder 5 and the guide rod 6 are arranged on the two sides of the lifting ring 4, respectively, and the cooperation of the lifting cylinder 5 and the guide rod 6 ensures the stability of the lifting of the lifting ring 4.

[0020] Further, one end of the guide rod 6 penetrates a positioning arch 7 and is slidably connected thereto, and the other end of the guide rod 6 is fixedly connected with the bottom of the lifting ring 4.

[0021] The above is only the preferred embodiment of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A friction material layup tool, characterized by: Including base (1) and cloth drum (2), cloth drum (2) is located in the upper side of base (1), base (1) is provided with cloth ring groove (11) for loading powder; The front end of the cloth drum (2) is provided with a toothed structure (21); The cloth drum (2) is connected with a rotating shaft (3), and the rotating shaft (3) and the cloth drum (2) are lowered to align and access the cloth ring groove (11) and rotate.

2. The friction material layup tooling of claim 1, wherein: The toothed structure (21) includes a first tooth opening (211) and a second tooth opening (212), and the first tooth opening (211) and the second tooth opening (212) are alternately arranged around the front end of the cloth drum (2).

3. The friction material layup tooling of claim 2, wherein: The first tooth opening (211) is a V-shaped structure, and the second tooth opening (212) is a square groove structure.

4. The friction material layup tooling of Claim 1, wherein: The inner hole wall of the cloth drum (2) is provided with at least two mounting insertion holes (22), and the front end of the rotating shaft (3) is provided with an elastic plug (31) for clamping into the mounting insertion hole (22).

5. The friction material layup tooling of claim 4, wherein: One end of the elastic plug (31) is inserted along the radial direction of the rotating shaft (3) and is connected with the rotating shaft (3) by sliding, the middle segment of the elastic plug (31) is provided with a limiting plate (32), a spring (33) is sleeved on the elastic plug (31), and both ends of the spring (33) are abutted between the limiting plate (32) and the rotating shaft (3).

6. The friction material layup tooling of Claim 1, wherein: The cloth ring groove (11) is provided with a jacking ring (4).

7. The friction material layup tooling of claim 6, wherein: The lower end of the jacking ring (4) is connected with a lifting cylinder (5) and a guide rod (6), and the lifting cylinder (5) and the guide rod (6) are respectively arranged on both sides of the jacking ring (4).

8. The friction material layup tooling of claim 7, wherein: One end of the guide rod (6) is penetrated by a positioning arch (7) and is connected with the positioning arch (7) by sliding, and the other end of the guide rod (6) is fixedly connected with the bottom of the jacking ring (4).