Assembled gravure coating machine compression roller

By designing the pressure roller of the assembled gravure coating machine, the detachable installation of the printing roller is achieved by using the central spindle and clamping components, which solves the production mismatch problem caused by the fixed length and radius of the pressure roller and reduces the replacement cost.

CN223657788UActive Publication Date: 2025-12-12晟大智能装备(深圳)有限公司
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Patent Information

Application Number
CN202423283553.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-12
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The existing pressure rollers have fixed lengths and radii, making it impossible to match them in the production of foils of different widths, and replacing or making new rollers is costly.

Method used

An assembled gravure coating machine pressure roller was designed. The printing roller can be detached and installed through a central spindle and a detachable clamping assembly, allowing the selection of printing rollers of different lengths and radii, and using the clamping assembly for limiting and fixing.

Benefits of technology

It enables flexible installation and disassembly of the embossing roller, adapting to the production needs of foils of different widths and reducing replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly type gravure coating machine compression roller which comprises a coating machine compression roller and a center main shaft inserted into the coating machine compression roller, the coating machine compression roller is arranged to be an impression cylinder, the impression cylinder is sleeved outside the center main shaft, the center of the impression cylinder corresponds to the center of the center main shaft, and the center of the impression cylinder corresponds to the center of the center main shaft. Two clamping assemblies are arranged outside the center main shaft in a sleeving mode and arranged at the two ends of the impression cylinder. The impression cylinder assembly has the advantages that the impression cylinder outside the center spindle is matched with the clamping assemblies on the two sides of the impression cylinder, the impression cylinder can be detachably installed on the center spindle, the impression cylinder assembly and the center spindle are installed in a combined mode through the clamping assemblies, and when different impression cylinders need to be replaced, the impression cylinder assembly can be replaced conveniently. The impression cylinders with different lengths and radiuses can be arranged on the central main shaft in a sleeving mode, then the impression cylinders are limited and fixed through the gaskets and the fixing nuts in the clamping assemblies, and therefore the different impression cylinders can be disassembled and assembled conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coating machine compression roller, concretely relates to an assembled intaglio coating machine compression roller. BACKGROUND

[0002] Intaglio printing is one of the four printing methods, and is a direct printing method, which directly prints the ink contained in the intaglio pits on the printing material, and the depth of the intaglio pits determines the depth of the printed picture, if the intaglio pits are deep, the ink contained is more, and the ink layer left on the printing material after printing is thicker, and if the intaglio pits are shallow, the ink contained is less, and the ink layer left on the printing material after printing is thinner.

[0003] When it is needed to use, the compression roller is fixed in length and radius when it is designed because the outer rubber and the center shaft are pressed together, and it is impossible to select a more suitable length and diameter of the plate roller in the field production, that is, the compression roller has the following shortcomings: the length of the compression roller is fixed, and it is not matched in the production process of foil materials with different widths; the radius of the compression roller is fixed, and it is impossible to select the most suitable radius roller in the production process; and the cost is high when the plate roller is replaced or newly made. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at overcoming the defects of the prior art, and provides an assembled intaglio coating machine compression roller.

[0005] The utility model discloses a coating machine compression roller and a center spindle inserted in the coating machine compression roller, the coating machine compression roller is arranged as a printing cylinder, the printing cylinder is arranged on the outside of the center spindle, and the center of the printing cylinder corresponds to the center of the center spindle, two clamping assemblies are arranged on the outside of the center spindle, and the two clamping assemblies are arranged at the two ends of the printing cylinder.

[0006] Further, the clamping assembly comprises a gasket attached to one end of the printing cylinder and a fixed nut arranged on one side of the gasket.

[0007] Further, the gasket and the fixed nut are both circular ring structures.

[0008] Further, the outer ring part of the gasket is arranged as a rubber structure, and the inner ring part of the gasket is arranged as a steel structure.

[0009] Further, a thread is arranged on the outer part of the center spindle, and the fixed nut is threadedly connected with the center spindle.

[0010] Further, the circular ring diameter of the fixed nut is smaller than the circular ring diameter of the gasket.

[0011] Further, the two ends of the center main shaft extend in the length direction of the center main shaft with bosses, the diameter of the bosses is smaller than the diameter of the center main shaft, the cross section of the connection between the bosses and the center main shaft is a stepped structure, and the outer part of the bosses is provided with a transmission bearing.

[0012] Further, an ink fountain is further included, the inside of the ink fountain is provided with a gravure cylinder, and the gravure cylinder is located directly below the impression cylinder.

[0013] Further, the gravure cylinder and the impression cylinder are provided with printing paper.

[0014] Further, the outside of the gravure cylinder is provided with a doctor blade, and the doctor blade is connected with the ink fountain.

[0015] Compared with the prior art, the advantages of the utility model are as follows: through the impression cylinder outside the center main shaft, cooperation with the clamping assembly on both sides of the impression cylinder, the impression cylinder can be detachably installed on the center main shaft, and the impression cylinder is combined and installed through the clamping assembly, namely when different impression cylinders need to be replaced, the impression cylinders with different lengths and radii are sleeved on the center main shaft, and then the impression cylinder is limited and fixed through the gasket and the fixed nut in the clamping assembly, so that different impression cylinders can be conveniently disassembled and installed. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the front view structure schematic diagram of the coating machine impression roller in the utility model.

[0017] Figure 2 is the whole work flow three-dimensional structure schematic diagram in the utility model.

[0018] In the drawing:

[0019] 1, ink fountain;

[0020] 2, gravure cylinder;

[0021] 3, doctor blade;

[0022] 4, printing paper;

[0023] 5, impression cylinder;

[0024] 6, center main shaft;

[0025] 7, gasket;

[0026] 8, fixed nut;

[0027] 9, transmission bearing. DETAILED DESCRIPTION

[0028] Reference will now be made in detail to the present embodiments of the application, examples of which are illustrated in the accompanying drawings. While the application will be described in conjunction with the specific embodiments, it will be understood that the application is not intended to be limited to the noted embodiments. Rather, the specific embodiments are intended to illustrate the application in a sufficient detail to familiarize others skilled in the art with the application. Having shown and described exemplary embodiments of the present application, further adaptations and modifications of the specifically described embodiments can be accomplished without departing from the scope of the application. Accordingly, the scope of the application should be considered in all of its aspects as defined by the appended claims.

[0029] In order to make the technical person in the art better understand the present application, the present application will be further described in detail below in combination with the drawings and specific embodiments.

[0030] Note: the examples to be introduced next are only a specific example, and not as a limitation on the embodiments of the present application must be as follows specific steps, values, conditions, data, order, etc. The skilled person in the art can use the concept of the present application to construct more embodiments not mentioned in the present specification by reading the present specification.

[0031] When needed to use, the length and radius of the compression roller are fixed in design, and it is impossible to select a more suitable length and diameter of the plate roller for use in the field production, that is, there are the following shortcomings: the length of the compression roller is fixed, and it is not matched in the production process of foil with different widths; the radius of the compression roller is fixed, and it is impossible to select the most suitable radius roller for use in the production process; and the cost is high when changing or newly making the plate roller. Therefore, an assembled intaglio coater compression roller is needed to solve the above problems.

[0032] In order to solve the problems existing in the compression roller of the coater, the present application provides an assembled intaglio coater compression roller.

[0033] Please refer to Figure 1 , including a coater compression roller and a center spindle 6 inserted into the coater compression roller, the coater compression roller is arranged as a printing cylinder 5, the printing cylinder 5 is sleeved on the outside of the center spindle 6, and the center of the printing cylinder 5 corresponds to the center of the center spindle 6, the outside of the center spindle 6 is sleeved with two clamping assemblies, and the two clamping assemblies are arranged at both ends of the printing cylinder 5.

[0034] As Figure 1As shown, the impression cylinder 5 is in a cylindrical structure, and a hole is formed in the middle part, so that the impression cylinder 5 is sleeved on the outside of the center spindle 6, and the center of the impression cylinder 5 corresponds to the center of the center spindle 6, so that the impression cylinder 5 and the center spindle 6 are connected in a detachable manner, that is, during use, the appropriate impression cylinder 5 can be selected and installed on the center spindle 6 for use, and the clamping assembly is arranged at both ends of the impression cylinder 5 to clamp and fix the impression cylinder 5, preventing the impression cylinder 5 from moving left and right on the center spindle 6 and rotating by itself, which causes the impression cylinder 5 to be unable to be used.

[0035] Please continue to refer to Figure 1 , the clamping assembly includes a gasket 7 attached to one end of the impression cylinder 5 and a fixed nut 8 arranged on one side of the gasket 7, both the gasket 7 and the fixed nut 8 are in a circular ring structure, the outer ring part of the gasket 7 is arranged as a rubber structure, and the inner ring part of the gasket 7 is arranged as a steel structure, a part of the outside of the center spindle 6 is provided with a thread, the fixed nut 8 is threadedly connected with the center spindle 6, and the circular ring diameter of the fixed nut 8 is smaller than that of the gasket 7.

[0036] As shown in Figure 1 , the clamping assembly is mainly composed of the gasket 7 and the fixed nut 8, the gasket 7 is sleeved on the outside of the center spindle 6, and the spring is at one end of the impression cylinder 5, and the fixed nut 8 is arranged on one side of the gasket 7, so that the fixed nut 8 clamps the gasket 7 and the impression cylinder 5, that is, the outside of the center spindle 6 is provided with a thread, and when the fixed nut 8 rotates and moves on the center spindle 6, the fixed nut 8 gradually approaches the impression cylinder 5 to fix it, and the gasket 7 is arranged between the fixed nut 8 and the impression cylinder 5 to clamp and protect the impression cylinder 5. Because the outer ring part of the gasket 7 is a rubber structure, it can provide more stable clamping, anti-skid and protection, and the inner ring steel structure of the gasket 7 can provide a hard clamping effect.

[0037] Please continue to refer to Figure 1 , the center spindle 6 has a boss extending along the length direction of the center spindle 6, and the diameter of the boss is smaller than that of the center spindle 6, the cross section of the connection between the boss and the center spindle 6 is in a stepped structure, and the outside of the boss is provided with a transmission bearing 9.

[0038] As shown in Figure 1 , the center spindle 6 has a boss extending out at both ends, so that the boss and the center spindle 6 are in a stepped structure, that is, when the transmission bearing 9 is arranged on the boss, the stepped structure can limit the transmission bearing 9, and the transmission bearing 9 is arranged on a mechanism that can move up and down, such as a gas cylinder (prior art), so that the height of the impression cylinder 5 can be adjusted.

[0039] Please refer to Figure 2Further comprise the ink fountain 1, the inside of the ink fountain 1 is provided with the gravure roller 2, the gravure roller 2 is located directly below the impression cylinder 5, and the gravure roller 2 and the impression cylinder 5 are provided with the printing paper 4, and the outside of the gravure roller 2 is provided with the doctor blade 3, and the doctor blade 3 is connected with the ink fountain 1.

[0040] As Figure 2 The ink fountain 1, the gravure roller 2 and the doctor blade 3 are part of the structure of the coating machine, are located below the impression cylinder 5, and are used for printing to realize the printing effect.

[0041] When the utility model is used, when the impression cylinder 5 needs to be disassembled on the center spindle 6, the clamping assembly is taken off from the center spindle 6, and the impression cylinder 5 can be disassembled.

[0042] In the description of the utility model, it should be explained that the terms "upper", "lower" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, a particular orientation and operation, so it cannot be understood as a limitation on the utility model. Unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.

[0043] It should be noted that in the utility model, relationship terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent in such process, method, article or equipment. Without more limitation, the element defined by the sentence "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.

[0044] The above description is merely that of a specific implementation of the present application, enabling a person skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Accordingly, the present application is not to be limited to these embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pressure roller for an assembled gravure coating machine, characterized in that, The coating includes a coating machine pressure roller and a central spindle (6) inserted inside the coating machine pressure roller. The coating machine pressure roller is configured as an impression roller (5). The impression roller (5) is sleeved on the outside of the central spindle (6), and the center of the impression roller (5) corresponds to the center of the central spindle (6). Two clamping assemblies are sleeved on the outside of the central spindle (6), and the two clamping assemblies are located at both ends of the impression roller (5).

2. The assembled gravure coating machine pressure roller as described in claim 1, characterized in that, The clamping assembly includes a gasket (7) that fits against one end of the impression cylinder (5) and a fixing nut (8) located on one side of the gasket (7).

3. The assembled gravure coating machine pressure roller as described in claim 2, characterized in that, Both the gasket (7) and the fixing nut (8) are circular ring structures.

4. The assembled gravure coating machine pressure roller as described in claim 2, characterized in that, The outer ring portion of the gasket (7) is made of rubber, and the inner ring portion of the gasket (7) is made of steel.

5. The assembled gravure coating machine pressure roller as described in claim 2, characterized in that, The central spindle (6) has threads on a portion of its outer surface, and the fixing nut (8) is threadedly connected to the central spindle (6).

6. The assembled gravure coating machine pressure roller as described in claim 2, characterized in that, The diameter of the ring of the fixing nut (8) is smaller than the diameter of the ring of the washer (7).

7. The assembled gravure coating machine pressure roller as described in claim 1, characterized in that, Both ends of the central spindle (6) have protrusions extending along their own length direction. The diameter of the protrusions is smaller than the diameter of the central spindle (6). The cross section at the connection between the protrusions and the central spindle (6) has a stepped structure. A transmission bearing (9) is rotated on the outside of the protrusions.

8. The assembled gravure coating machine pressure roller as described in claim 1, characterized in that, It also includes an ink fountain (1), inside which is a gravure cylinder (2), which is located directly below the printing cylinder (5).

9. The assembled gravure coating machine pressure roller as described in claim 8, characterized in that, Printing paper (4) is disposed between the gravure cylinder (2) and the impression cylinder (5).

10. The assembled gravure coating machine pressure roller as described in claim 8, characterized in that, The gravure cylinder (2) is provided with a doctor blade (3) on its outside, and the doctor blade (3) is connected to the ink fountain (1).