Automatic convex mirror plate feeding structure

By designing an automatic feeding structure for convex mirror plates, the automatic turning and picking of convex mirror plates were realized, solving the problems of low efficiency and high cost caused by manual feeding, and improving the production efficiency and yield of LED light strip assembly.

CN223659049UActive Publication Date: 2025-12-12JIANGXI XINHE PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422615506.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-12-12
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the current LED light strip assembly process, the feeding of the convex mirror plate relies on manual operation, resulting in low production efficiency, high labor costs, and low yield.

Method used

Design an automatic feeding structure for convex mirror plates, including a vibrating disc, a conveying structure, a turning device, and a picking device, to realize the automatic turning and picking of convex mirror plates. Combined with an automatic assembly line for LED light strips, suction cups are used for the automatic placement of convex mirror plates.

Benefits of technology

It improved the production efficiency of LED light strip assembly, reduced labor costs, and increased the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic convex mirror plate feeding structure provided by the utility model is erected on an automatic LED light bar assembly production line, and comprises a vibration disc used for placing a convex mirror plate, a conveying structure communicated with the vibration disc, and a steering device arranged at the end part of the conveying structure and used for steering the convex mirror plate, and the picking device is arranged at the top of the steering device and is used for picking the convex mirror plate. According to the LED lamp panel conveying device, due to the fact that the convex mirror plates are in a long strip shape, when the convex mirror plates are conveyed into the conveying structure through the vibration disc, the convex mirror plates are longitudinally arranged, and therefore moving of the convex mirror plates is facilitated, but the convex mirror plates are steered through the steering device, the convex mirror plates and the LED lamp panel are in the same direction, and the convex mirror plates are conveniently picked and placed on the LED lamp panel through the picking device; the automatic convex mirror plate feeding device is simple in structure and matched with an automatic LED lamp strip assembling production line, automatic convex mirror plate feeding is achieved, the production efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] This application belongs to the field of LED strip processing technology, and more specifically, it relates to an automatic feeding structure for convex mirror plates used in the automatic assembly of LED strips. Background Technology

[0002] Currently, the assembly process of LED light strips involves various steps such as light board separation, light strip handling, wire cutting, wire welding, convex mirror plate loading, and injection molding. However, all steps in the current process are completed manually, especially the convex mirror plate installation, which involves manually placing the convex mirror plate on the light board and transferring it to the next process. This results in low production efficiency, high labor costs, and a low yield rate. Utility Model Content

[0003] The purpose of this application is to provide an automatic feeding structure for convex mirror plates, so as to solve the technical problems of low production efficiency, high labor costs and low yield rate caused by manual feeding in the prior art.

[0004] To achieve the above objectives, the technical solution adopted in this application embodiment is as follows: an automatic feeding structure for convex mirror plates is provided, which is installed on an automatic LED light strip assembly production line. The structure includes a vibrating plate for placing the convex mirror plates, a conveying structure connected to the vibrating plate, a turning device for turning the convex mirror plates located at the end of the conveying structure, and a picking device for picking up the convex mirror plates located on the top of the turning device.

[0005] Specifically, the conveying structure includes a conveying box and a vibration seat located at the bottom of the conveying box, and the conveying box is provided with two vibration grooves.

[0006] Specifically, the conveyor box is inclined, with the end of the conveyor box connected to the vibrating disc being higher and the end of the conveyor box connected to the steering device being lower.

[0007] Specifically, the bottom of the vibration seat is provided with a buffer pad.

[0008] Specifically, the steering device includes a positioning plate located at the top and a driving component that drives the positioning plate to rotate. The positioning plate is provided with receiving grooves corresponding to the two vibration grooves respectively.

[0009] Specifically, the picking device includes a horizontal moving device and a vertical moving device on the horizontal moving device, wherein the vertical moving device is provided with a suction cup for picking up the convex mirror plate on the steering device.

[0010] Specifically, the suction cup includes a suction cup body and a suction nozzle disposed on the suction cup body, and the bottom of the suction cup body is also provided with a clearance opening corresponding to the convex mirror on the convex mirror plate.

[0011] Specifically, the horizontal moving device includes a bracket mounted on the LED light strip automatic assembly production line, a first slide rail mounted on the bracket, a first cylinder mounted on the bracket, and a first slider driven by the first cylinder and slidably mounted on the first slide rail.

[0012] Specifically, the up-and-down moving device includes a second slide rail disposed on the first slider, a second cylinder disposed on the second slide rail, and a second slider driven by the second cylinder and slidably disposed on the second slide rail, and the suction cup is disposed on the second slider.

[0013] Specifically, it also includes a support block located at the bottom of the LED light strip automatic assembly line for supporting the placement of the convex mirror plate.

[0014] In this application, the convex mirror plate is elongated and is arranged longitudinally when it is conveyed to the conveying structure by the vibrating plate. This facilitates its movement. However, the convex mirror plate is perpendicular to the LED light board. Therefore, it is turned by a turning device so that it is aligned with the LED light board, making it easier for the picking device to pick it up and place it on the LED light board. This structure is simple and, when combined with the automatic assembly line for LED light strips, enables automatic feeding of the convex mirror plate, improves production efficiency, and reduces labor costs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 A schematic diagram of the automatic feeding structure for convex mirror plates provided in this application for use in an automatic assembly production line for LED light strips;

[0017] Figure 2 This is a schematic diagram of the conveying structure and the picking device in the automatic feeding structure for convex mirror plates provided in the embodiments of this application.

[0018] Figure 3 A schematic diagram of the steering device in the automatic feeding structure for convex mirror plates provided in the embodiments of this application;

[0019] Figure 4 This is a schematic diagram of the conveying structure in the automatic feeding structure for convex mirror plates provided in the embodiments of this application.

[0020] Figure 5 This is a schematic diagram of the suction cup structure in the automatic feeding structure for convex mirror plates provided in the embodiments of this application;

[0021] The following are the labeling elements in the figure:

[0022] 1-Automatic assembly line for LED light strips;

[0023] 10- Vibrating disc;

[0024] 20-Conveying structure; 21-Conveying box; 22-Vibration seat; 23-Vibration groove; 24-Buffer pad;

[0025] 30-Steering device; 31-Positioning plate; 32-Drive component; 33-Accommodation slot;

[0026] 40 - Pick-up device; 41 - Horizontal moving device; 411 - Support; 412 - First slide rail; 413 - First cylinder; 414 - First slider; 42 - Vertical moving device; 421 - Second slide rail; 422 - Second slider;

[0027] 50 - Convex mirror plate; 51 - Base plate; 52 - Convex mirror. Detailed Implementation

[0028] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0029] Reference Figures 1 to 5 The convex mirror plate automatic feeding structure provided in this application embodiment is mounted on an LED light strip automatic assembly production line 1. It includes a vibrating material tray 10 for placing the convex mirror plate 50, a conveying structure 20 communicating with the vibrating material tray 10, a steering device 30 located at the end of the conveying structure 20 for turning the convex mirror plate 50, and a picking device 40 located at the top of the steering device 30 for picking up the convex mirror plate 50. (Refer to...) Figure 3 In this embodiment, the convex mirror plate 50 includes a long strip-shaped base plate 51 and a plurality of convex mirrors 52 spaced apart on the base plate 51. When the convex mirror plate 50 is placed on the LED light panel, the convex mirrors 52 correspond to the LEDs on the light panel.

[0030] In this embodiment, since the convex mirror plate 50 is long and narrow, when it is conveyed from the vibrating plate 10 to the conveying structure 20, the convex mirror plate 50 is arranged longitudinally, which facilitates its movement. However, the convex mirror plate 50 is perpendicular to the LED light board. Therefore, it is turned by the turning device 30 so that it is aligned with the LED light board, which makes it easier for the picking device 40 to pick it up and place it on the LED light board.

[0031] Specifically, refer to Figure 4The conveying structure 20 includes a rectangular conveying box 21 and a vibrating seat 22 located at the bottom of the conveying box 21. The conveying box 21 has two vibration grooves 23. That is, two convex mirror plates 50 can be conveyed forward simultaneously through the conveying box 21, thereby improving the conveying efficiency.

[0032] For ease of transport, the transport box 21 is tilted, with the end of the transport box 21 connected to the vibrating plate 10 being higher and the end of the transport box connected to the turning device 30 being lower.

[0033] In order to reduce the vibration effect of the vibrating seat 22 on the automatic LED light strip assembly line 1, a buffer pad 24 is set at the bottom of the vibrating seat 22.

[0034] Specifically, refer to Figure 3 The steering device 30 includes a positioning plate 31 located at the top and a driving member 32 that drives the positioning plate 31 to rotate. The positioning plate 31 is provided with receiving slots 33 corresponding to the two vibration slots 23 respectively. The driving member 32 is a rotary motor. The receiving slots 33 on the positioning plate 31 correspond to the two vibration slots 23 on the conveyor box 21. The two convex mirror plates 50 transmitted by the conveyor box 21 enter the receiving slots 33 of the positioning plate 31. The positioning plate 31 rotates 90 degrees under the drive of the driving member 32, and is in the same direction as the LED light panel.

[0035] Specifically, in this embodiment, the picking device 40 includes a horizontal moving device 41 and a vertical moving device 42 on the horizontal moving device 41. The vertical moving device 42 is provided with a suction cup 43 for picking up the convex mirror plate 50 on the picking and turning device 30. The vertical moving device 42 is used to drive the convex mirror plate 50 to pick up and place downwards, while the horizontal moving device 41 is used to align the convex mirror plate 50 with different LED light panels on the fixture.

[0036] Specifically, the suction cup 43 includes a suction cup body 431 and a suction nozzle 432 provided on the suction cup body 431. The bottom of the suction cup body 431 is also provided with a clearance opening 433 corresponding to the convex mirror 52 on the convex mirror plate 50.

[0037] In this embodiment, the horizontal moving device 41 includes a bracket 411 mounted on the LED light strip automatic assembly production line 1, a first slide rail 412 mounted on the bracket 411, a first cylinder 413 mounted on the bracket 411, and a first slider 414 driven by the first cylinder 413 and slidably mounted on the first slide rail 412.

[0038] The up-and-down moving device 42 includes a second slide rail 421 disposed on the first slider 414, a second cylinder (not shown in the figure) disposed on the second slide rail 421, and a second slider 422 driven by the second cylinder and slidably disposed on the second slide rail 421. A suction cup 43 is disposed on the second slider 422.

[0039] In this embodiment, the automatic feeding structure for the convex mirror plate also includes a support block (not shown in the figure) located at the bottom of the automatic assembly line 1 for LED light strips. When the suction cup 43 places the convex mirror plate 50, it exerts a certain pressure on the clamp. In order to prevent the clamp from detaching, a support block is provided at the bottom to provide support.

[0040] In summary, the automatic feeding structure of the convex mirror plate 50 provided in this application embodiment is simple. When combined with the automatic assembly line for LED light strips, it realizes automatic feeding of the convex mirror plate 50, improves production efficiency, and reduces labor costs.

[0041] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic feeding structure for convex mirror plates, mounted on an automatic assembly line for LED light strips, comprising a vibrating tray for placing convex mirror plates and a conveying structure connected to the vibrating tray, characterized in that: It also includes a steering device located at the end of the conveying structure for turning the convex mirror plate, and a pickup device located on top of the steering device for picking up the convex mirror plate.

2. The automatic feeding structure for convex mirror plates according to claim 1, characterized in that: The conveying structure includes a conveying box and a vibrating seat located at the bottom of the conveying box, and the conveying box is provided with two vibration grooves.

3. The automatic feeding structure for convex mirror plates according to claim 2, characterized in that: The conveyor box is tilted, with the end of the conveyor box connected to the vibrating disc being higher and the end of the conveyor box connected to the steering device being lower.

4. The automatic feeding structure for convex mirror plates according to claim 2, characterized in that: The bottom of the vibration seat is equipped with a buffer pad.

5. The automatic feeding structure for convex mirror plates according to claim 2, characterized in that: The steering device includes a positioning plate located at the top and a driving component that drives the positioning plate to rotate. The positioning plate is provided with receiving grooves corresponding to the two vibration grooves respectively.

6. The automatic feeding structure for convex mirror plates according to claim 2, characterized in that: The picking device includes a horizontal moving device and a vertical moving device on the horizontal moving device, wherein the vertical moving device is provided with a suction cup for picking up the convex plate on the steering device.

7. The automatic feeding structure for convex mirror plates according to claim 6, characterized in that: The suction cup includes a suction cup body and a suction nozzle disposed on the suction cup body. The bottom of the suction cup body is also provided with a clearance opening corresponding to the convex mirror on the convex mirror plate.

8. The automatic feeding structure for convex mirror plates according to claim 6, characterized in that: The horizontal moving device includes a bracket mounted on the LED light strip automatic assembly production line, a first slide rail mounted on the bracket, a first cylinder mounted on the bracket, and a first slider driven by the first cylinder and slidably mounted on the first slide rail.

9. The automatic feeding structure for convex mirror plates according to claim 8, characterized in that: The up-and-down moving device includes a second slide rail disposed on the first slider, a second cylinder disposed on the second slide rail, and a second slider driven by the second cylinder and slidably disposed on the second slide rail, and the suction cup is disposed on the second slider.

10. The automatic feeding structure for convex mirror plates according to claim 1, characterized in that: It also includes a support block located at the bottom of the LED light strip automatic assembly line to support the placement of the convex mirror plate.