Sleeper layered stacking device
By designing a sleeper layering and stacking device with cleaning components and a flexible connection structure, the problem of difficult dust removal from the sleeper surface was solved, achieving stability in sleeper gripping and neatness in stacking, and reducing the operating cost of the device.
Patent Information
- Application Number
- CN202520322159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing sleeper stacking devices are unable to effectively remove dust and fine particles from the sleeper surface, especially in areas with large temperature differences. This causes dust to accumulate in the gap between the clamping and conveying mechanism and the sleeper, affecting the stability of the gripping process.
A sleeper layer stacking device was designed, which uses a cleaning component including abutment rollers and cleaning blocks to remove dust and particles from the sleeper surface through frictional contact, and uses elastically connected abutment rollers and side plates to push the sleeper to the center to ensure neat gripping.
It effectively removes dust and particles from the surface of the sleepers, prevents dust accumulation in the gaps of the clamping and conveying mechanism, ensures the stability of sleeper gripping and neat stacking, and reduces the cost of using the device.
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Figure CN223659331U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to concrete sleeper technical field, concretely relates to a sleeper layered stacking device. BACKGROUND
[0002] Railway is an important infrastructure of traffic transportation, and bears a large number of passenger and freight transportation tasks in the global scope, and railway sleeper is an important component of railway track, and railway sleeper plays a vital role as a key component of railway track, directly bears the pressure from the steel rail, and evenly disperses these pressures to the foundation of the track bed, so as to ensure the stability and smoothness of the railway track, and in the production process of the sleeper, the stacking operation is a key link.
[0003] The file with the check number (CN119038211B) discloses a kind of high-efficiency stacker for railway sleeper, including: product transfer mechanism, clamping conveying mechanism, the clamping conveying mechanism is located in the upper end of the product transfer mechanism, cleaning mechanism, the cleaning mechanism is located in the rear end of the product transfer mechanism, the cleaning mechanism is located in the lower end of the clamping conveying mechanism, the clamping conveying mechanism drives the cleaning mechanism in the process of downward movement, so that the cleaning mechanism is cleaned to the clamping conveying mechanism, dust suction and blowing mechanism, the dust suction and blowing mechanism is located in the rear end of the product transfer mechanism.No manpower intervention is needed for the cleaning work of clamping plate and sleeper product, the cleaning frequency of clamping plate is high, and no corresponding electrical elements need to be added, thereby saving the use cost of device.
[0004] The above device cleans the dust on the clamping plate through dust suction and blowing mechanism, but the dust and impurities on the clamping plate come from the sleeper, because the sleeper is produced by using concrete, fine particles will fall off from its surface after concrete drying and natural weathering, especially in the area with large diurnal temperature difference, micro-cracks formed by thermal expansion and cold shrinkage of concrete sleeper will accelerate the generation of debris, and it is difficult to remove the dust between the sleeper and the clamping plate through dust suction and blowing mechanism.
[0005] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0006] To solve the technical problem of dust accumulation on sleeper, the basic idea of the technical solution of the utility model is:
[0007] The utility model provides a sleeper layered stacking device, including support, is installed clamping conveying mechanism on the support, and the one side of support is installed and places the stage, mounting seat, mounting seat sets up in the lower extreme of support, and the symmetrical conveying mechanism of setting up is installed on mounting seat, and each conveying mechanism all is with mounting seat fixed connection, and there is gap between two conveying mechanisms, cleaning assembly, cleaning assembly sets up on mounting seat, and cleaning assembly is used for carrying out the cleaning to the sleeper surface, and cleaning assembly includes abutment roller and cleaning block, and abutment roller is symmetrically set up on mounting seat, and each abutment roller all is with mounting seat elastic connection, and cleaning block sets up on mounting seat, and cleaning block is with mounting seat elastic connection.
[0008] As a preferred embodiment of the utility model, a cleaning roller is fixedly connected to each abutment roller, and the cleaning block is provided with multiple layers, and the whole of each cleaning block is trapezoidal.
[0009] As a preferred embodiment of the utility model, a side plate is symmetrically provided on the mounting seat, each side plate is fixedly connected with the mounting seat, and the corresponding abutment roller is elastically connected with the side plate.
[0010] As a preferred embodiment of the utility model, a sliding rod is slidingly connected to each side plate, and a fixed block is fixedly connected to the end of each abutment roller, and each fixed block is fixedly connected with the corresponding sliding rod.
[0011] As a preferred embodiment of the utility model, a first spring is sleeved on each sliding rod, and the end of each first spring is fixedly connected with the corresponding side plate and fixed block.
[0012] As a preferred embodiment of the utility model, a mounting frame is fixedly connected to the mounting seat, a supporting rod is slidingly connected to the middle of the mounting frame, a sliding block is fixedly connected to the bottom of the supporting rod, and the two ends of the sliding block are slidingly connected with the wall surface of the mounting frame.
[0013] As a preferred embodiment of the utility model, a second spring is sleeved on the supporting rod, and the end of the second spring is fixedly connected with the mounting frame and the sliding block.
[0014] As a preferred embodiment of the utility model, a mounting block is fixedly connected to the bottom of the sliding block, and the bottom of the mounting block is fixedly connected with the cleaning block.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The sleeper layered stacking device, the sleeper is cleaned by the cleaning assembly during transportation by the conveying mechanism, the dust and particles on the surface of the sleeper are removed by the internal components of the cleaning assembly cooperating with each other, the dust is prevented from adhering to the clamping conveying mechanism, and the gap between the clamping conveying mechanism and the sleeper is prevented from causing the sleeper to slip.
[0017] 2. The sleeper layer stacking device, because the abutting roller is elastically connected with the side plate, the sleeper is pushed to the middle part of the conveying mechanism by the force of the abutting roller, the position of each sleeper is pushed to the corresponding position, and the sleepers are conveniently and neatly grabbed and stacked by the clamping conveying mechanism.
[0018] The specific embodiments of the utility model will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0019] In the drawings:
[0020] Figure 1 It is the three-dimensional schematic view of the utility model;
[0021] Figure 2 It is the structure schematic view of the mounting seat of the utility model;
[0022] Figure 3 It is the structure schematic view of the cleaning assembly of the utility model;
[0023] Figure 4 It is the structure schematic view of the mounting frame of the utility model;
[0024] Figure 5 It is the structure schematic view between the abutting roller and the side plate of the utility model.
[0025] In the drawings: 1, support; 11, clamping conveying mechanism; 12, placing table; 2, mounting seat; 21, conveying mechanism; 3, abutting roller; 31, side plate; 32, fixed block; 33, sliding rod; 34, first spring; 4, cleaning block; 41, mounting frame; 42, support rod; 43, second spring; 44, sliding block; 45, mounting block. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model more clear, the technical scheme in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and the following embodiments are used to illustrate the utility model.
[0027] Please refer to Figures 1-5The utility model provides a sleeper layered stacking device, including support 1, clamping and conveying mechanism 11 is installed on support 1, and the one side of support 1 is installed with placing table 12, mounting seat 2 is set up in the lower end of support 1, and symmetrically sets up conveying mechanism 21 on mounting seat 2, and each conveying mechanism 21 is fixedly connected with mounting seat 2, and there is gap between two conveying mechanisms 21, cleaning assembly is set up on mounting seat 2, and cleaning assembly is used to clean the sleeper surface, and cleaning assembly includes abutment roller 3 and cleaning block 4, and abutment roller 3 is symmetrically set up on mounting seat 2, and each abutment roller 3 is elastically connected with mounting seat 2, and cleaning block 4 is set up on mounting seat 2, and cleaning block 4 is elastically connected with mounting seat 2, places the sleeper on conveying mechanism 21, and conveying mechanism 21 transports the sleeper, and the sleeper is cleaned in the transportation of conveying mechanism 21 by cleaning assembly, and cleaning assembly removes the dust and particle on the sleeper surface by the cooperation of internal components, avoids the dust adhesion on clamping and conveying mechanism 11, causes the gap between clamping and conveying mechanism 11 and sleeper to lead to the slide of grabbing, when the sleeper is cleaned, the sleeper is transported again by conveying mechanism 21, and clamping and conveying mechanism 11 stacks the sleeper on placing table 12.
[0028] As a preferred embodiment of the utility model, each abutment roller 3 is fixedly connected with cleaning roller, cleaning block 4 is provided with multiple layers, and the whole of each cleaning block 4 is trapezoidal, when the sleeper is transported to the appropriate position by conveying mechanism 21, abutment roller 3 is in close contact with the both sides of sleeper, and the dust of side is removed by the friction of abutment roller 3 in moving, and cleaning block 4 is in close contact with the upper end of sleeper, and the dust and particle on the upper end of sleeper are removed by friction, to avoid the dust and particle on sleeper to adhere on clamping and conveying mechanism 11.
[0029] As a preferred embodiment of the utility model, the mounting seat 2 is symmetrically provided with side plates 31, each side plate 31 is fixedly connected with the mounting seat 2, the corresponding abutting roller 3 is elastically connected with the side plate 31, each side plate 31 is slidably connected with a sliding rod 33, the end of each abutting roller 3 is fixedly connected with a fixed block 32, each fixed block 32 is fixedly connected with the corresponding sliding rod 33, each sliding rod 33 is sleeved with a first spring 34, the end of each first spring 34 is fixedly connected with the corresponding side plate 31 and fixed block 32, the rail tie is driven to contact the abutting roller 3, the abutting roller 3 is pushed outward by the rail tie, the abutting roller 3 drives the fixed block 32 to compress the first spring 34, the first spring 34 generates an opposite force after compression and applies the force on the fixed block 32, the fixed block 32 drives the abutting roller 3 to tightly contact the wall surface of the rail tie, the rail tie is driven by the conveying mechanism 21 to rub against the abutting roller 3, the side dust of the rail tie is removed through friction, because the abutting roller 3 is elastically connected with the side plate 31, the rail tie is pushed to the middle part of the conveying mechanism 21 through the force of the abutting roller 3, the position of each rail tie is pushed to the corresponding position, and the rail tie is conveniently and neatly grabbed and stacked by the clamping conveying mechanism 11.
[0030] As a preferred embodiment of the utility model, the mounting seat 2 is fixedly connected with a mounting frame 41, the middle part of the mounting frame 41 is slidably connected with a supporting rod 42, the bottom of the supporting rod 42 is fixedly connected with a sliding block 44, the two ends of the sliding block 44 are slidably connected with the wall surface of the mounting frame 41, the supporting rod 42 is sleeved with a second spring 43, the end of the second spring 43 is fixedly connected with the mounting frame 41 and the sliding block 44, the bottom of the sliding block 44 is fixedly connected with a mounting block 45, the bottom of the mounting block 45 is fixedly connected with a cleaning block 4, the rail tie is driven by the conveying mechanism 21 to the bottom of the cleaning block 4, the cleaning block 4 is pushed upward by the rail tie, the cleaning block 4 drives the mounting block 45 and the sliding block 44 to move upward, the sliding block 44 compresses the second spring 43 upward, the second spring 43 generates an opposite force after compression and applies the force on the cleaning block 4, the cleaning block 4 tightly contacts the top of the rail tie, friction is generated in the process of the movement of the rail tie, the dust and particles on the top of the rail tie are removed through the friction, and the gap existing between the clamping conveying mechanism 11 and the grabbing of the rail tie is avoided, so that the rail tie is prevented from slipping off the clamping conveying mechanism 11.
[0031] It is worth mentioning that the clamping conveying mechanism 11 comprises a servo motor, a fixed plate and a clamping frame, the servo motor is fixedly connected to the upper part of the outer wall of the front end of the mounting frame, the output end of the servo motor is fixedly connected with a one-way screw rod, the rod body of the one-way screw rod is sleeved with a one-way sliding block, the middle part of the upper surface of the fixed plate is fixedly connected with the lower surface of the one-way sliding block, the two sides of the upper surface of the fixed plate are fixedly connected with long electric telescopic rods, the output end of the long electric telescopic rod is fixedly connected with the clamping frame, wherein the clamping conveying mechanism 11 has been disclosed in the prior art of a high-efficiency stacking machine for railway ties CN119038211B, and details are not repeated here.
[0032] Working principle: The sleeper is placed on the conveying mechanism 21, which transports the sleeper. During transport, the sleeper is cleaned by a cleaning component. This component, with the cooperation of its internal parts, removes dust and particles from the sleeper surface, preventing dust from adhering to the clamping conveyor 11 and causing slippage due to gaps between the clamping conveyor 11 and the sleeper. After cleaning, the sleeper is transported again by the conveying mechanism 21, which then stacks the sleepers on the placement platform. On step 12, after the sleeper is transported to the appropriate position by the conveying mechanism 21, the abutment roller 3 makes close contact with both sides of the sleeper. As the sleeper moves, the friction between the sleeper and the abutment roller 3 removes dust from the sides. The cleaning block 4 makes close contact with the upper end of the sleeper and removes dust and particles from the upper end of the sleeper through friction, preventing dust and particles from adhering to the clamping and conveying mechanism 11. The sleeper is driven to contact the abutment roller 3, which is pushed outward by the sleeper. The abutment roller 3 drives the fixing block 32 to compress the first spring 34. The first spring 34 is compressed... This generates a counterforce, which is applied to the fixed block 32. The fixed block 32 drives the abutment roller 3 to make close contact with the wall of the sleeper. The sleeper is driven by the conveying mechanism 21 and rubs against the abutment roller 3. The friction removes dust from the side of the sleeper. Because the abutment roller 3 is elastically connected to the side plate 31, the force of the abutment roller 3 pushes the sleeper to the middle of the conveying mechanism 21, pushing each sleeper to its corresponding position. This facilitates the clamping and conveying mechanism 11 to neatly grasp and stack the sleepers. The sleepers are driven by the conveying mechanism 21 to... At the bottom of the cleaning block 4, the cleaning block 4 is pushed upward by the sleeper. The cleaning block 4 drives the mounting block 45 and the sliding block 44 to move upward. The sliding block 44 compresses the second spring 43 upward. After the second spring 43 is compressed, it generates an opposite force and applies the force to the cleaning block 4. The cleaning block 4 is in close contact with the top of the sleeper. Friction is generated during the movement of the sleeper. The friction removes the dust and particles on the top of the sleeper, preventing gaps between the clamping and conveying mechanism 11 and the sleeper, which would cause the sleeper to slip off the clamping and conveying mechanism 11.
[0033] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A sleeper layer stacking device, characterized in that, include: A support (1) is provided, a clamping and conveying mechanism (11) is installed on the support (1), and a placement platform (12) is installed on one side of the support (1). Mounting base (2), the mounting base (2) is set at the lower end of the bracket (1), and the mounting base (2) is symmetrically provided with conveying mechanisms (21). Each conveying mechanism (21) is fixedly connected to the mounting base (2), and there is a gap between the two conveying mechanisms (21). The cleaning component is set on the mounting base (2) and is used to clean the surface of the sleeper. The cleaning component includes abutment rollers (3) and cleaning blocks (4). The abutment rollers (3) are symmetrically arranged on the mounting base (2) and each abutment roller (3) is elastically connected to the mounting base (2). The cleaning blocks (4) are set on the mounting base (2) and are elastically connected to the mounting base (2).
2. The sleeper layering and stacking device according to claim 1, characterized in that, Each of the abutting rollers (3) is fixedly connected to a cleaning roller, and the cleaning blocks (4) are provided in multiple layers, with each cleaning block (4) being trapezoidal in shape.
3. The sleeper layering and stacking device according to claim 1, characterized in that, The mounting base (2) is symmetrically provided with side plates (31), each side plate (31) is fixedly connected to the mounting base (2), and the corresponding abutting roller (3) is elastically connected to the side plate (31).
4. The sleeper layering and stacking device according to claim 3, characterized in that, Each of the side plates (31) is slidably connected to a slide rod (33), and each abutment roller (3) is fixedly connected to a fixing block (32) at its end. Each fixing block (32) is fixedly connected to the corresponding slide rod (33).
5. The sleeper layering and stacking device according to claim 4, characterized in that, Each of the slide bars (33) is fitted with a first spring (34), and the end of each first spring (34) is fixedly connected to the corresponding side plate (31) and fixing block (32).
6. The sleeper layering and stacking device according to claim 1, characterized in that, A mounting bracket (41) is fixedly connected to the mounting base (2). A support rod (42) is slidably connected to the middle of the mounting bracket (41). A sliding block (44) is fixedly connected to the bottom of the support rod (42). The two ends of the sliding block (44) are slidably connected to the wall surface of the mounting bracket (41).
7. The sleeper layering and stacking device according to claim 6, characterized in that, A second spring (43) is sleeved on the support rod (42), and the ends of the second spring (43) are fixedly connected to the mounting bracket (41) and the sliding block (44) respectively.
8. The sleeper layering and stacking device according to claim 6, characterized in that, The bottom of the sliding block (44) is fixedly connected to the mounting block (45), and the bottom of the mounting block (45) is fixedly connected to the cleaning block (4).
Citation Information
Patent Citations
A high-efficiency palletizer for railway sleepers
CN119038211B