Door lock system and unpacking station

Abstract

The utility model belongs to the technical field of tobacco industry production, and discloses a door lock system and an unpacking station, the door lock system can lock a door plate of a protective door on a door frame of the protective door, and the door lock system comprises an electromagnet, an iron attracting plate, a mounting plate and a control unit. One of the mounting plate and the iron attracting plate is arranged on the door frame, and the other is arranged on the door plate. When the door plate or the door frame is produced, the mounting plate can be directly arranged on the door plate or the door frame together, the mounting plate is provided with the mounting cavity, a mounting space is provided for mounting of the electromagnet, the electromagnet is arranged in the mounting cavity and is opposite to the iron attracting plate, and the electromagnet is fixed to the door plate or the door frame through the mounting plate. The door plate or the door frame does not need secondary processing, so that the door plate or the door frame cannot be damaged in the mounting and dismounting processes, and the strength of the door plate or the door frame is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco industry production technical field especially, relate to a door lock system and unpacking station. BACKGROUND

[0002] In the tobacco primary processing line, unpacking station plays an important role in removing the outer package of tobacco package, in order to protect the safety of the operator, unpacking station is usually provided with multiple protective doors, and the door in place detection switch is generally installed on the protective door, and the detection signal is connected to the control program of the production line, to ensure that the protective door is in the closed state in the working process of unpacking station.

[0003] In the production process, the protective door will inevitably shake, and the protective door will exceed the detection range of the door closing in place detection switch, which will trigger an alarm and cause the equipment to stop, so manual operation is required to close the door tightly to eliminate the alarm and resume production, and the protective door shaking can also cause the protective door to deform, resulting in more frequent occurrence of such faults.

[0004] In the prior art, an electromagnetic lock is generally arranged on the protective door to lock the protective door and prevent the protective door from shaking. The electromagnetic lock is usually directly fixed on the protective door or the door frame, which is not convenient for the installation and removal of the electromagnetic lock, and also requires secondary processing on the protective door or the door frame, thereby reducing the strength of the protective door or the door frame. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a door lock system and unpacking station, which is convenient for the installation and removal of the electromagnet, ensures that the strength of the door plate or the door frame is not reduced during installation and removal, and can conveniently open the door during production.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] On the one hand, a door lock system is provided, which can lock the door plate of the protective door on the door frame of the protective door, and the door lock system comprises:

[0008] A mounting plate and a magnet plate, one of the mounting plate and the magnet plate is arranged on the door frame, and the other is arranged on the door plate, the mounting plate has a mounting cavity;

[0009] An electromagnet, the electromagnet is arranged in the mounting cavity and opposite to the magnet plate, the electromagnet is electrically connected with the power supply and can attract and lock the magnet plate;

[0010] A control unit, the control unit comprises a switch, the switch is electrically connected with the electromagnet, the switch has a locking state and an unlocking state, in the locking state, the electromagnet is connected with the power supply, and in the unlocking state, the electromagnet is disconnected with the power supply.

[0011] Optionally, the electromagnet is detachably connected with the mounting plate.

[0012] Optionally, the mounting plate is clamped to the door frame or the door plate.

[0013] Optionally, the control unit further comprises a circuit board with a time delay function, and the switch is connected in series with the circuit board and the electromagnet to control the power-on or power-off of the circuit board.

[0014] Optionally, the electromagnet is connected with the circuit board through a cable, the circuit board is connected with the power supply through the cable, and the door lock system further comprises a buckle connected to the door plate or the door frame, and the cable is clamped to the buckle.

[0015] Optionally, the door lock system further comprises a protective box connected to the door plate or the door frame, and the circuit board is installed in the protective box.

[0016] Optionally, the protective box comprises a box body and a box cover, the box body is connected to the door plate or the door frame, the circuit board is installed in the box body, the box cover is detachably connected to the box body, the box cover is provided with a mounting hole, and the switch is arranged in the mounting hole and electrically connected with the circuit board.

[0017] Optionally, the door lock system further comprises an indicator lamp, the indicator lamp is electrically connected with the electromagnet, the indicator lamp is on in the locked state, and the indicator lamp is off in the unlocked state.

[0018] Optionally, the door lock system further comprises a control module, the control module is connected in series with the electromagnet, the switch and the power supply, and the control module can control the conduction or disconnection of the electromagnet and the power supply.

[0019] In another aspect, a unpacking station is provided, comprising a shell, an unpacking mechanism and the door lock system, the unpacking mechanism is arranged in the shell, the shell comprises a door frame and a door plate, the door plate is connected to the door frame, one of the mounting plate and the magnet plate is connected to the door frame, and the other is connected to the door plate.

[0020] The utility model has the advantages of:

[0021] The utility model provides a door lock system and unpacking station, this door lock system can lock the door panel of protective door on the door frame of protective door, it includes electromagnet, magnet plate, mounting plate and control unit. One of mounting plate and magnet plate is arranged on the door frame, and the other is arranged on the door panel. The mounting plate can be directly arranged on the door panel or door frame during the production of the door panel or door frame, and the mounting plate has a mounting cavity, which provides a mounting space for the electromagnet. At the same time, the mounting plate can also protect the electromagnet. The electromagnet is arranged in the mounting cavity and opposite to the magnet plate. The electromagnet is fixed on the door panel or door frame through the mounting plate. When the electromagnet is installed or replaced, the door panel or door frame does not need to be processed again, so that the installation and disassembly process will not damage the door panel or door frame, ensuring the strength of the door panel or door frame. The electromagnet can attract and lock the magnet plate when connected to the power supply, so that the electromagnet and the magnet plate are fixed, and the door frame and the door panel are fixed, so that the protective door is locked, avoiding the protective door shaking and causing alarm, causing the equipment to stop, reducing the failure rate of the production line and improving the production efficiency. The control unit includes a switch, the switch is electrically connected to the electromagnet, and the switch has a locking state and an unlocking state. During production, the switch is in the locking state. In the locking state, the electromagnet is connected to the power supply to attract and lock the magnet plate, thereby locking the protective door. Rotate the switch to the unlocking state. In the unlocking state, the electromagnet is disconnected from the power supply, and the locking of the protective door is released. Then the operator can conveniently open the door during production to check the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a structural schematic diagram of the door lock system provided by the utility model embodiment.

[0023] Figure 2 is a structural schematic diagram of the mounting plate provided by the utility model embodiment.

[0024] In the figure:

[0025] 1, electromagnet; 2, magnet plate; 3, control unit; 31, switch; 32, circuit board; 4, cable; 5, buckle; 6, protective box; 61, box body; 62, box cover; 7, mounting plate; 71, second through hole; 72, third through hole; 8, indicator light; 9, control module. DETAILED DESCRIPTION

[0026] The utility model will be further described in detail in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all the structures.

[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0030] like Figure 1 and Figure 2As shown, this embodiment provides a door lock system that can lock the door panel of a protective door to the door frame. The system includes an electromagnet 1, a magnetic plate 2, a mounting plate 7, and a control unit 3. One of the mounting plate 7 and the magnetic plate 2 is located on the door frame, and the other is located on the door panel. During the production of the door panel or door frame, the mounting plate 7 can be directly installed on the door panel or door frame. The mounting plate 7 has a mounting cavity, providing installation space for the electromagnet 1. Simultaneously, the mounting plate 7 also protects the electromagnet 1. The electromagnet 1 is located in the mounting cavity and faces the magnetic plate 2. The mounting plate 7 fixes the electromagnet 1 to the door panel or door frame. When installing or replacing the electromagnet 1, no secondary processing of the door panel or door frame is required, thus ensuring that the installation and disassembly process does not damage the door panel or door frame and guarantees the strength of the door panel or door frame. When electromagnet 1 is electrically connected to the power source, it can attract and lock the magnetic plate 2. When electromagnet 1 is powered on, it can attract and lock the magnetic plate 2, thus fixing electromagnet 1 and magnetic plate 2, thereby fixing the door frame and door panel, locking the protective door, preventing the protective door from shaking and triggering an alarm, causing equipment shutdown, reducing the failure rate of the production line, and improving production efficiency.

[0031] The control unit 3 includes a switch 31, which is electrically connected to an electromagnet 1. The switch 31 has a locked state and an unlocked state. In the locked state, the electromagnet 1 is connected to the power supply; in the unlocked state, the electromagnet 1 is disconnected from the power supply. During production, the switch 31 is in the locked state. In this state, the electromagnet 1 is connected to the power supply and attracts the locking magnet 2, thus locking the protective door. Rotating the switch 31 to the unlocked state disconnects the electromagnet 1 from the power supply, releasing the lock on the protective door. This allows the operator to easily open the door during production to inspect the equipment.

[0032] Specifically, mounting plate 7 is disposed on the door frame, and magnet plate 2 is disposed on the door panel. Magnet plate 2 has a first through hole, and the door panel has a first threaded hole. A first screw passes through the first through hole and is threaded into the threaded hole. Mounting plate 7 has an L-shaped structure, forming a mounting cavity. The size of the mounting cavity can be adapted to the electromagnet 1, so that the two adjacent sides of the electromagnet 1 fit precisely against the two sides of mounting plate 7.

[0033] Optionally, the electromagnet 1 and the mounting plate 7 are detachably connected, facilitating the installation, removal, and replacement of the electromagnet 1. Specifically, the electromagnet 1 has two second through holes 71 spaced apart, and the mounting plate 7 has two second threaded holes. Second screws pass through the second through holes 71 and are threaded into the second threaded holes. In other embodiments, the electromagnet 1 can also be fixed to the mounting plate 7 by a snap-fit ​​mechanism.

[0034] Optionally, the mounting plate 7 can be snapped onto the door frame or door panel, and the mounting plate 7 can be fixed without drilling holes in the door frame or door panel, thus ensuring the strength of the door panel or door frame.

[0035] Specifically, the mounting plate 7 is snapped onto the door frame. The mounting plate 7 has two third through holes 72 spaced apart, and the door frame has hooks corresponding to the third through holes 72. The hooks snap into the third through holes 72 to fix the mounting plate 7.

[0036] Optionally, the control unit 3 also includes a circuit board 32 with a time delay function, and a switch 31 is connected in series with the circuit board 32 and the electromagnet 1 to control the circuit board 32 to be powered on or off.

[0037] Specifically, circuit board 32 is mounted on the door frame. Switch 31 is an automatic reset switch. During production, switch 31 is in the unlocked state, circuit board 32 is de-energized and delayed for a period of time. At this time, electromagnet 1 is disconnected from the power supply, the door panel and door frame are not locked, and the protective door can be opened. After a period of time, switch 31 automatically resets and enters the locked state. Circuit board 32 is energized again, electromagnet 1 is connected to the power supply, and when the magnetic plate 2 approaches electromagnet 1, it is attracted to it, locking the door panel and door frame. By setting circuit board 32, the door can be opened or closed quickly. Switch 31 can be a rotary switch or a push-button switch. In other embodiments, switch 31 can also be a manual reset switch. During production, manually opening switch 31 disconnects electromagnet 1 from the power supply, and electromagnet 1 is not energized; manually closing switch 31 connects electromagnet 1 to the power supply, and electromagnet 1 is energized.

[0038] Optionally, the door lock system also includes a latch 5, which is connected to the door panel or door frame. The electromagnet 1 is connected to the circuit board 32 via a cable 4, and the circuit board 32 is connected to the power supply via a cable 4. The cable 4 is latched to the latch 5 to fix the cable 4 to the door panel or door frame, preventing the cable 4 from becoming tangled and making the door lock system neat and aesthetically pleasing.

[0039] Specifically, the buckle 5 has a plate-like structure with a groove protruding outward in the middle, through which the cable 4 passes. Both ends of the buckle 5 have a fourth through hole, and the door frame has two third threaded holes. A third screw passes through the fourth through hole and is threaded into the third threaded hole to fix the buckle 5 to the door frame. In other embodiments, the buckle 5 can also be fixed to the door frame by snap-fitting or adhesive bonding.

[0040] Optionally, the door lock system also includes a protective box 6, which is connected to the door panel or door frame. The circuit board 32 is installed inside the protective box 6 to protect the circuit board 32 and prevent external objects from damaging the circuit board 32.

[0041] Furthermore, the protective box 6 includes a box body 61 and a box cover 62. The box body 61 is connected to a door panel or door frame, and the circuit board 32 is installed inside the box body 61. The box cover 62 is detachably connected to the box body 61 to facilitate the inspection and maintenance of the circuit board 32. The box cover 62 is provided with mounting holes, and the switch 31 passes through the mounting holes and is electrically connected to the circuit board 32 to fix the switch 31.

[0042] Specifically, the box body 61 has a cubic structure with an opening on one side. The box body 61 is connected to a door frame. The side of the box body 61 opposite the opening can be installed on the door frame by means of snap-fit, adhesive, fastener connection, or welding; this embodiment does not limit this method. The box cover 62 is plate-shaped. The box cover 62 is installed at the opening of the box body 61. The box cover 62 can be snap-fitted to the box body 61 or connected to the box body 61 via a connector; this embodiment does not limit this method.

[0043] Optionally, the door lock system also includes an indicator light 8, which is electrically connected to the electromagnet 1. In the locked state, the indicator light 8 is lit, and in the unlocked state, the indicator light 8 is turned off. The working status of the electromagnet 1 can be displayed through the indicator light 8.

[0044] Specifically, the indicator light 8 is installed on the top of the housing 61. The indicator light 8 can be connected to the housing 61 by means of snap-fit ​​or adhesive, and the indicator light 8 is connected to the circuit board 32 by wires.

[0045] Optionally, the door lock system also includes a control module 9, which is connected in series with the electromagnet 1, the switch 31 and the power supply. The control module 9 can control the electromagnet 1 to be turned on or off with the power supply.

[0046] Specifically, control module 9 is a D0 module (Digital Output module) connected in series between switch 31 and the power supply. The door lock system has working and non-working states. When the door lock system is in the working state, the D0 module outputs voltage, switch 31 is in the locked state, electromagnet 1 is connected to the power supply and energized, switch 31 is in the unlocked state, and electromagnet 1 is disconnected from the power supply. When the door lock system is in the non-working state, the D0 module does not output voltage, and electromagnet 1 is never energized, that is, the door lock system does not work.

[0047] This embodiment also provides an unpacking station, which includes a housing, an unpacking mechanism, and the aforementioned door lock system. The unpacking mechanism is disposed inside the housing. The housing includes a door frame and a door panel. The door panel is connected to the door frame. One of the mounting plate 7 and the magnetic plate 2 is connected to the door frame, and the other is connected to the door panel, which enables the unpacking station to be opened or closed quickly, preventing the door panel from shaking when the unpacking station is working.

[0048] Specifically, the unpacking station also includes a PLC module (Programmable Logic Controller), which is electrically connected to the unpacking mechanism to control it. A DO module is located within the PLC module for easy control.

[0049] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A door lock system capable of locking the door panel of a security door to the door frame of the security door, characterized in that, The door lock system includes: Mounting plate (7) and magnet plate (2), wherein the mounting plate (7) has a mounting cavity, and one of the mounting plate (7) and the magnet plate (2) is disposed on the door frame and the other is disposed on the door panel; An electromagnet (1) is disposed in the mounting cavity and opposite to the magnetic plate (2). The electromagnet (1) is electrically connected to a power source and can attract and lock the magnetic plate (2). The control unit (3) includes a switch (31) electrically connected to the electromagnet (1). The switch (31) has a locked state and an unlocked state. In the locked state, the electromagnet (1) is connected to the power source. In the unlocked state, the electromagnet (1) is disconnected from the power source.

2. The door lock system according to claim 1, characterized in that, The electromagnet (1) is detachably connected to the mounting plate (7).

3. The door lock system according to claim 1, characterized in that, The mounting plate (7) is snapped onto the door frame or the door panel.

4. The door lock system according to claim 1, characterized in that, The control unit (3) also includes a circuit board (32) with a delay function. The switch (31) is connected in series with the circuit board (32) and the electromagnet (1) to control the circuit board (32) to be powered on or off.

5. The door lock system according to claim 4, characterized in that, The electromagnet (1) is connected to the circuit board (32) via a cable (4), and the circuit board (32) is connected to the power supply via the cable (4). The door lock system also includes a latch (5), which is connected to the door panel or the door frame, and the cable (4) is snapped into the latch (5).

6. The door lock system according to claim 4, characterized in that, The door lock system also includes a protective box (6), which is connected to the door panel or the door frame, and the circuit board (32) is installed inside the protective box (6).

7. The door lock system according to claim 6, characterized in that, The protective box (6) includes a box body (61) and a box cover (62). The box body (61) is connected to the door panel or the door frame. The circuit board (32) is installed inside the box body (61). The box cover (62) is detachably connected to the box body (61). The box cover (62) is provided with mounting holes. The switch (31) passes through the mounting holes and is electrically connected to the circuit board (32).

8. The door lock system according to any one of claims 1-7, characterized in that, The door lock system also includes an indicator light (8), which is electrically connected to the electromagnet (1). In the locked state, the indicator light (8) is lit, and in the unlocked state, the indicator light (8) is turned off.

9. The door lock system according to any one of claims 1-7, characterized in that, The door lock system also includes a control module (9), which is connected in series with the electromagnet (1), the switch (31) and the power supply. The control module (9) can control the electromagnet (1) and the power supply to be connected or disconnected.

10. A depacketizing station, characterized in that, The system includes a housing, an unpacking mechanism, and a door lock system as described in any one of claims 1-9, characterized in that the unpacking mechanism is disposed within the housing, the housing includes a door frame and a door panel, the door panel is connected to the door frame, and one of the mounting plate (7) and the magnet plate (2) is connected to the door frame and the other is connected to the door panel.

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