Anti-corrosion mini safety valve

By introducing a combination of corrosion-resistant ceramic valve core and O-ring seal into the safety valve, the problems of water dripping and corrosion during the heating process of electric water heaters are solved, achieving corrosion resistance and sealing effect at high temperatures, and reducing product weight and cost.

CN223662682UActive Publication Date: 2025-12-12诸暨奇峰智能科技有限公司
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Patent Information

Application Number
CN202423238698.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-12
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing electric water heaters may drip water during heating if the water pressure is too high, affecting normal use. In addition, the existing safety valves are subject to corrosion.

Method used

The combination of a corrosion-resistant ceramic valve core and an O-ring seal, along with internal and external leakage structures, forms a corrosion-resistant mini safety valve. The corrosion resistance and sealing properties of ceramics are used to improve valve performance.

Benefits of technology

This technology prevents water from dripping out at high temperatures, improves the corrosion resistance and sealing performance of the safety valve, and reduces product weight and cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223662682U_ABST
Patent Text Reader

Abstract

The utility model discloses an anti-corrosion mini safety valve which comprises a valve body, a valve cavity is formed in the valve body, an outer leakage structure and an inner leakage structure are installed in the valve cavity, and the anti-corrosion mini safety valve is characterized in that an anti-corrosion structure is installed between the inner leakage structure and the outer leakage structure and comprises an anti-corrosion ceramic valve element. An O-shaped sealing ring is arranged between the anti-corrosion ceramic valve element and the valve cavity, and an anti-corrosion valve element pressing cap is installed at the upper end of the anti-corrosion ceramic valve element. An outer protrusion formed in the middle of the outer wall of the anti-corrosion ceramic valve element is buckled in a clamping groove in the valve cavity, the valve body is made of brass, the overall design is adjusted, the product quality and performance requirements are not affected, the appearance of a product is reduced, the weight of the product is reduced, and the cost reduction requirement of a client side is met. And the ceramic has the characteristics of higher corrosion resistance, good high-temperature stability, excellent wear resistance and the like.
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Description

Technical Field

[0001] This utility model relates to the field of safety valve technology, specifically to a corrosion-resistant mini safety valve. Background Technology

[0002] In existing technology, when an electric water heater is powered on and water is flowing, if the water pressure in the inner tank becomes too high during the electric heating process, some water is discharged through an internal drain. When the pressure in the inner tank exceeds the external drain pressure, water drips from the external drain to release pressure. It is normal for water to drip during the heating process; if no water drips, it indicates that the water pressure is within the rated pressure range set by the safety valve during heating. Based on this, the applicant has made corresponding design improvements and submitted an application for a corrosion-resistant mini safety valve. Utility Model Content

[0003] The purpose of this invention is to provide a corrosion-resistant mini safety valve to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A corrosion-resistant mini safety valve includes a valve body, within which a valve cavity is formed. An external leakage structure and an internal leakage structure are installed within the valve cavity. The valve cavity is characterized by an anti-corrosion structure installed between the internal leakage structure and the external leakage structure. This anti-corrosion structure includes an anti-corrosion ceramic valve core and an O-ring seal between the anti-corrosion ceramic valve core and the valve cavity. An anti-corrosion valve core cap is installed at the upper end of the anti-corrosion ceramic valve core. A protruding portion formed in the middle of the outer wall of the anti-corrosion ceramic valve core snaps into a groove within the valve cavity.

[0006] In a further preferred embodiment of the present invention, the internal leakage structure includes a one-way valve core, a spring seat is sleeved on the outside of the one-way valve core, an opening spring is sleeved on the outside of the spring seat, and an internal leakage spring is installed between the spring seat and the one-way valve core.

[0007] In a further preferred embodiment of this utility model, an internal leakage filter screen is installed at the outlet end of the valve body, and the internal leakage filter screen is elastically fixed by a snap-fit ​​installation.

[0008] In a further preferred embodiment of this utility model, the external leakage structure includes a silicone gasket that abuts against the end of the corrosion-resistant ceramic valve core. The silicone gasket is snap-fitted onto the bottom of the rubber seat. A pull rod is sleeved on the top of the rubber seat. An external leakage spring is sleeved on the outside of the pull rod. A pressure cap is installed on the outside of the pull rod. The end of the external leakage spring abuts against the pressure cap and the rubber seat to form a pressure state.

[0009] In a further preferred embodiment of this invention, a handle is mounted on the top of the pull rod.

[0010] Compared with existing technologies, the beneficial effects of this utility model are:

[0011] 1. This utility model includes a valve body, within which a valve cavity is formed. An external leakage structure and an internal leakage structure are installed within the valve cavity. The feature is that an anti-corrosion structure is installed between the internal leakage structure and the external leakage structure. The anti-corrosion structure includes an anti-corrosion ceramic valve core, and an O-ring is provided between the anti-corrosion ceramic valve core and the valve cavity. An anti-corrosion valve core pressure cap is installed at the upper end of the anti-corrosion ceramic valve core. A protruding snap-fit ​​formed in the middle of the outer wall of the anti-corrosion ceramic valve core is inserted into a groove within the valve cavity. The valve body is made of brass. The overall design is adjusted to reduce the product's size and weight without affecting product quality and performance requirements, thereby meeting the customer's cost reduction needs.

[0012] 2. The external leakage end of this utility model incorporates a ceramic structure, thereby achieving an anti-corrosion effect. Ceramic has the characteristics of high corrosion resistance, good high temperature stability, and excellent wear resistance.

[0013] 3. This utility model can better meet the pressure performance requirements of the inner tank of electric water heaters, and also meet the customer's need to reduce costs. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the present invention. Detailed Implementation

[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Please see Figure 1-2 This utility model provides a corrosion-resistant mini safety valve, including a valve body 1, a valve cavity 2 formed within the valve body 1, and an external leakage structure and an internal leakage structure installed within the valve cavity 2. The valve cavity 2 is characterized by: an anti-corrosion structure installed between the internal leakage structure and the external leakage structure; the anti-corrosion structure including an anti-corrosion ceramic valve core 3; and an O-ring 4 provided between the anti-corrosion ceramic valve core 3 and the valve cavity 2 to form a seal; an anti-corrosion valve core cap 5 installed on the upper end of the anti-corrosion ceramic valve core 3; an outward protrusion 6 formed in the middle of the outer wall of the anti-corrosion ceramic valve core 3 snapping into a groove within the valve cavity 2; the internal leakage structure including a one-way valve core 7; and a spring seat 8 sleeved on the outside of the one-way valve core 7. An opening spring 9 is sleeved, and an internal leakage spring 10 is installed between the spring seat 8 and the one-way valve core 7. An internal leakage filter 11 is installed at the outlet end of the valve body 1. The internal leakage filter 11 is elastically fixed by a snap-fit ​​installation. The external leakage structure includes a silicone gasket 12 that abuts against the end of the anti-corrosion ceramic valve core 3, forming a seal between them. The silicone gasket 12 is snap-fitted onto the bottom of the rubber seat 13. A pull rod 14 is sleeved on the top of the rubber seat 13. An external leakage spring 15 is sleeved on the outside of the pull rod 14. A pressure cap 16 is installed on the outside of the pull rod 14. The end of the external leakage spring 15 abuts against the pressure cap 16 and the rubber seat 13 respectively to form a pressure state. A handle 17 is installed on the top of the pull rod 14. The external leakage end of this utility model incorporates a ceramic structure, thereby achieving an anti-corrosion effect. Ceramic has the characteristics of high corrosion resistance, good high temperature stability, and excellent wear resistance.

[0021] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A corrosion-resistant mini safety valve, comprising a valve body, wherein a valve cavity is formed within the valve body, and an external leakage structure and an internal leakage structure are installed within the valve cavity, characterized in that: A corrosion-resistant structure is installed between the internal leakage structure and the external leakage structure. The corrosion-resistant structure includes a corrosion-resistant ceramic valve core and an O-ring is provided between the corrosion-resistant ceramic valve core and the valve cavity. A corrosion-resistant valve core cap is installed on the upper end of the corrosion-resistant ceramic valve core. The outward protrusion formed in the middle of the outer wall of the corrosion-resistant ceramic valve core is snapped into a groove in the valve cavity.

2. The corrosion-resistant mini safety valve according to claim 1, characterized in that: The internal leakage structure includes a one-way valve core, a spring seat is sleeved on the outside of the one-way valve core, an opening spring is sleeved on the outside of the spring seat, and an internal leakage spring is installed between the spring seat and the one-way valve core.

3. The corrosion-resistant mini safety valve according to claim 1, characterized in that: An internal leakage filter screen is installed at the outlet end of the valve body, and the internal leakage filter screen is elastically fixed by snap-fit ​​installation.

4. The corrosion-resistant mini safety valve according to claim 1, characterized in that: The external leakage structure includes a silicone gasket that abuts against the end of the corrosion-resistant ceramic valve core. The silicone gasket is snapped onto the bottom of the rubber seat. A pull rod is sleeved on the top of the rubber seat. An external leakage spring is sleeved on the outside of the pull rod. A pressure cap is installed on the outside of the pull rod. The end of the external leakage spring abuts against the pressure cap and the rubber seat to form a pressure state.

5. The corrosion-resistant mini safety valve according to claim 4, characterized in that: A handle is mounted on the top of the lever.