Multi-stage heat flow control heat exchange device

Abstract

The utility model provides a multistage heat flow control heat exchange device, which relates to the technical field of heat exchange devices and comprises an exchange tank body, a water inlet pipeline and a water outlet pipeline are respectively arranged at two ends of the exchange tank body, a heat inlet pipeline and a heat outlet pipeline are respectively arranged on two sides of the top of the exchange tank body, and a movable pore plate is arranged in an inner cavity on one side of the water inlet pipeline. A positioning sliding groove is formed between the movable pore plate and the inner wall of the exchange tank body, the movable pore plate is in sliding connection with the inner wall of the exchange tank body through the positioning sliding groove, and a main telescopic rod and a pressure-bearing spring are arranged between one side of the movable pore plate and the horizontal position of the inner wall of the exchange tank body; and the pressure-bearing spring is horizontally positioned between the main telescopic rod and the inner wall of the exchange tank body, and the function of automatically adjusting the area size of the buffer area according to the liquid inlet pressure is achieved through the combination of the movable pore plate and the pressure-bearing spring. When the liquid inlet pressure fluctuates, the movable pore plate can correspondingly move according to the pressure change, and it is ensured that the flow velocity of the top buffer area and the flow velocity of the bottom buffer area are reasonably distributed.

Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchange device technical field especially relates to a multistage heat flow control's heat exchange device. BACKGROUND

[0002] According to the multistage system heat exchanger heat exchange amount control method of Japanese patent publication No. JPS6080089A, it discloses the technical content multistage heat exchange device and the method of horizontal displacement of operating liquid in evaporating part to control the exchange amount and exhaust temperature of waste gas and the liquid to be heated in any one stage of multiple stages, and heat exchange independently operates or stops in the remaining stages. Composition: by setting branch pipe 11 between two horizontal meters 12 of two headers 1a, 1b of evaporating part 1, or installing liquid level meter 12' on the tank, the height l1 of the working liquid in evaporating part 1 is detected, and the detection signal 12a, 12'a of liquid level meter is sent into liquid level controller 13 to compare it with the current signal. On the other hand, pipeline 5 is provided with automatic opening and closing valve 10 in the natural circulation system, and the opening degree of automatic opening and closing valve 10 is controlled by the operation signal 10a of liquid level controller 13, and the height of operating liquid in evaporating part 1 is adjusted.

[0003] The existing heat exchange equipment is only a simple heat exchange structure, and does not have an adjustable structure, so that the temperature of the terminal buffer area is not uniform due to the non-uniform change of the heat exchange temperature zone, and the terminal output temperature of the heat exchange pipeline is also not uniform, which is not friendly to the subsequent reaction. CONTENT OF THE UTILITY MODEL

[0004] The utility model discloses a multistage heat flow control's heat exchange device to solve the shortcomings in the prior art.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a multistage heat flow control's heat exchange device, including exchange tank body, the both ends of exchange tank body are equipped with water inlet pipeline and water outlet pipeline respectively, the top of exchange tank body both sides is equipped with heat inlet pipeline and heat outlet pipeline respectively, the inner chamber of water inlet pipeline one side is equipped with moving hole board, and is equipped with positioning sliding groove between moving hole board and the inner wall of exchange tank body, and moving hole board is connected through the sliding connection between positioning sliding groove and the inner wall of exchange tank body, the one side of moving hole board and the horizontal position between the inner wall of exchange tank body is equipped with main telescopic link and pressure spring, and pressure spring is horizontally positioned between main telescopic link and the inner wall of exchange tank body.

[0006] Preferably, the inner cavity of the exchange tank body is provided with a heat exchange pipe, the surface of the heat exchange pipe is sleeved with a positioning ring, and the two ends of the heat exchange pipe are sleeved with sealing washers.

[0007] Preferably, both sides of the heat exchange tank are bolted with a sealing cap, and the sealing cap and the heat exchange tank are threadedly connected with a fixing bolt, and a baffle is provided between the sealing cap and the heat exchange pipe.

[0008] Preferably, the connection between the encapsulation cover and the heat exchange pipe is sealed by a sealing gasket, and the space formed between the encapsulation cover and the heat exchange pipe is a buffer zone.

[0009] Preferably, the movable orifice plate and the positioning slide are connected by a slide rail with an "I" shaped cross section. The main telescopic rod is a double-segment rod, with one segment of the main telescopic rod positioned on the inner surface of the exchange tank, and the telescopic segment of the main telescopic rod positioned on the same side as the pressure spring.

[0010] Preferably, a control host is provided in the middle of the top surface of the exchange tank, and the control host has a built-in wireless transceiver.

[0011] Preferably, the ports of the heat inlet pipe, water inlet pipe, heat outlet pipe, and water outlet pipe are all threaded, and the port diameters of the heat inlet pipe, water inlet pipe, heat outlet pipe, and water outlet pipe are the same.

[0012] Beneficial effects

[0013] In this invention, the combination of a movable orifice plate and a pressure-bearing spring enables automatic adjustment of the buffer zone size based on the inlet pressure. When the inlet pressure fluctuates, the movable orifice plate can move accordingly to ensure a reasonable flow velocity distribution between the top and bottom buffer zones. The higher flow velocity in the top buffer zone promotes the rapid passage of high-calorific-value hot liquids through the heat exchange pipe, achieving efficient heat exchange; the lower flow velocity in the bottom buffer zone allows low-calorific-value hot liquids to remain in the heat exchange pipe for a longer time, further improving the heat exchange effect.

[0014] In this invention, the ports of the inlet heat pipe, inlet water pipe, outlet heat pipe, and outlet water pipe all adopt a unified thread and the same interface size, resulting in significant modularity and convenience. The unified interface size and thread design allow for interchangeable use of various pipes and fittings, reducing the need for preparing different accessories and improving the system's versatility and flexibility. The standardized interface design simplifies the installation process, reduces preparation time, and accelerates equipment construction efficiency. Simultaneously, the modular design facilitates on-site maintenance and component replacement, reducing equipment downtime and maintenance costs. By reducing the inventory and preparation of different accessories, the economic efficiency of production and maintenance is improved, lowering the overall operating costs of the enterprise. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the present invention;

[0016] Figure 2The internal three-dimensional structure diagram of the utility model;

[0017] Figure 3 The sectional view of the utility model;

[0018] Figure 4 For Figure 3 The local enlarged view of A in the middle.

[0019] Legend:

[0020] 1, exchange tank body; 2, heat inlet pipeline; 3, water inlet pipeline; 4, fixed bolt; 5, control host; 6, heat outlet pipeline; 7, encapsulation cover; 8, water outlet pipeline; 9, positioning ring; 10, heat exchange pipeline; 11, sealing washer; 12, moving aperture plate; 13, positioning sliding slot; 14, main telescopic rod; 15, pressure spring. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] The specific embodiments of the utility model are described below in combination with the drawings. Specific embodiment one:

[0024] Refer to Figures 1-4A multi-stage heat flow control heat exchange device includes an exchange tank 1. Both sides of the exchange tank 1 are bolted with sealing caps 7, and the sealing caps 7 and the exchange tank 1 are threadedly connected with fixing bolts 4. A baffle is provided between the sealing caps 7 and the heat exchange pipes 10. The connection between the sealing caps 7 and the heat exchange pipes 10 is sealed by sealing gaskets 11, and the space formed between the sealing caps 7 and the heat exchange pipes 10 serves as a buffer zone. Water inlet pipes 3 and water outlet pipes 8 are respectively provided at both ends of the exchange tank 1. Heat inlet pipes 2 and heat outlet pipes 6 are respectively provided on both sides of the top of the exchange tank 1. A movable orifice plate 12 is provided in the inner cavity of one side of the water inlet pipe 3, and a positioning groove is provided between the movable orifice plate 12 and the inner wall of the exchange tank 1. 13. The movable orifice plate 12 is slidably connected to the inner wall of the exchange tank 1 via the positioning groove 13. The inner cavity of the exchange tank 1 is provided with a heat exchange pipe 10. A positioning ring 9 is sleeved on the surface of the heat exchange pipe 10. Sealing gaskets 11 are sleeved on both ends of the heat exchange pipe 10. A main telescopic rod 14 and a pressure spring 15 are provided between one side of the movable orifice plate 12 and the inner wall of the exchange tank 1 at a horizontal position. The pressure spring 15 is horizontally positioned between the main telescopic rod 14 and the inner wall of the exchange tank 1. The movable orifice plate 12 and the positioning groove 13 are connected by a slide rail. The slide rail has an "I" shaped cross section. The main telescopic rod 14 is a double-segmented rod. One segment of the main telescopic rod 14 is positioned with the inner surface of the exchange tank 1. The telescopic section 4 and the pressure spring 15 are positioned relative to each other. During operation, liquid is introduced into the inlet pipe 3, and the liquid pressure is not entirely stable. The bottom of the moving orifice plate 12 is restricted by the pressure spring 15, thereby applying different surface pressures to the moving orifice plate 12 based on different inlet liquid pressures. This allows for adaptive changes in the size of the buffer zone formed by the sealing cover 7 and the end of the exchange tank 1. When the pressure is too high, since the moving orifice plate 12 is a perforated plate, most of the excess pressure can be transferred to the area near the bottom. The flow velocity in the bottom area will be slowed down by passing through the orifice plate, thus allowing the flow rate into the heat exchange pipe 10 in the top buffer zone to be faster, while the flow rate into the bottom buffer zone is slower. The flow rate into heat exchange pipe 10 is relatively slow. Since the heat exchange liquid enters through inlet pipe 2 and exits through outlet pipe 6, the calorific value at the top is higher than that at the bottom, thus achieving rapid flow at the top and faster heat exchange. The heat difference at the bottom is smaller, resulting in a slower heat exchange rate. Consequently, when the heat exchange liquid enters the buffer zone on one side of outlet pipe 8 after passing through heat exchange pipe 10, the uniform temperature difference in heat exchange is smaller, and the final output temperature of outlet pipe 8 is more stable and uniform, improving the efficiency of subsequent reactions. Under certain circumstances, the need for subsequent heat exchangers can be reduced. At the same time, by controlling the end heat exchange temperature, further chemical reactions can be achieved more quickly, reducing the preparation process.

[0025] The middle part of the top surface of the exchange tank body 1 is provided with a control host 5, the control host 5 is built-in wireless transceiver, different sensors can be added in the inside of the exchange tank body 1, including temperature, pressure, flow rate, flow and other sensors, the sensor data is transmitted to the control host 5, so that centralized control can be realized, centralized collection and analysis data, sensor data will also be transmitted to the cloud database through the wireless transceiver of the control host 5, remote data backup can be realized, and the intelligent level of the whole heat exchange tank is improved.

[0026] The ports of the hot inlet pipe 2, the water inlet pipe 3, the hot outlet pipe 6 and the water outlet pipe 8 are threaded ports, and the port diameters of the hot inlet pipe 2, the water inlet pipe 3, the hot outlet pipe 6 and the water outlet pipe 8 are the same, a unified interface size is adopted, the pipe can be adapted, the preparation of different accessories is reduced, the universality of parts is improved, and when installing and using, the preparation time can be further reduced, the construction efficiency is improved, and the cost of enterprises is reduced. Specific embodiment two:

[0028] Based on the technical scheme of the specific embodiment one, the hot inlet pipe 2, the water inlet pipe 3, the hot outlet pipe 6 and the water outlet pipe 8 are changed to flange structure, which can adapt to the current traditional pipe structure to a certain extent, but the flange structure has slightly high installation complexity and relatively poor maintenance convenience, but the improvement of the equipment is better in terms of improvement adaptability.

[0029] In summary:

[0030] 1. By moving the hole plate 12 and the pressure spring 15, the size of the buffer area can be automatically adjusted according to the inlet pressure. When the inlet pressure fluctuates, the moving hole plate 12 can displace according to the pressure change, ensuring that the flow rate of the top buffer area and the bottom buffer area is reasonable. The flow rate of the top buffer area is faster, which promotes the rapid passage of high-heat-value hot liquid through the heat exchange pipe 10, achieving efficient heat exchange. The flow rate of the bottom buffer area is slower, which makes the low-heat-value hot liquid stay in the heat exchange pipe 10 for a longer time, further improving the heat exchange effect.

[0031] 2. The ports of inlet heat pipe 2, inlet water pipe 3, outlet heat pipe 6, and outlet water pipe 8 adopt a unified thread and the same interface size, resulting in significant modularity and convenience. The unified interface size and thread design allow for the interchangeability of various pipes and fittings, reducing the need for preparing different accessories and improving the system's versatility and flexibility. The standardized interface design simplifies the installation process, reduces preparation time, and accelerates equipment construction efficiency. Simultaneously, the modular design facilitates on-site maintenance and component replacement, reducing equipment downtime and maintenance costs. By reducing the inventory and preparation of different accessories, it improves the economics of production and maintenance, and lowers the overall operating costs of the enterprise.

[0032] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A heat exchange device with multi-stage heat flow control, comprising an exchange tank (1), characterized in that: The two ends of the exchange tank (1) are respectively provided with an inlet pipe (3) and an outlet pipe (8). The top two sides of the exchange tank (1) are respectively provided with a heat inlet pipe (2) and a heat outlet pipe (6). The inner cavity of one side of the inlet pipe (3) is provided with a movable orifice plate (12). The movable orifice plate (12) and the inner wall of the exchange tank (1) are provided with a positioning groove (13). The movable orifice plate (12) is slidably connected to the inner wall of the exchange tank (1) through the positioning groove (13). A main telescopic rod (14) and a pressure spring (15) are provided between one side of the movable orifice plate (12) and the inner wall of the exchange tank (1) at a horizontal position. The pressure spring (15) is horizontally positioned between the main telescopic rod (14) and the inner wall of the exchange tank (1).

2. The heat exchange device with multi-stage heat flow control according to claim 1, characterized in that: The inner cavity of the heat exchange tank (1) is provided with a heat exchange pipe (10), and a positioning ring (9) is sleeved on the surface of the heat exchange pipe (10). Both ends of the heat exchange pipe (10) are sleeved with sealing gaskets (11).

3. The heat exchange device with multi-stage heat flow control according to claim 2, characterized in that: Both sides of the heat exchange tank (1) are bolted with a sealing cap (7), and the sealing cap (7) and the heat exchange tank (1) are threadedly connected with a fixing bolt (4), and a baffle is provided between the sealing cap (7) and the heat exchange pipe (10).

4. A heat exchange device with multi-stage heat flow control according to claim 3, characterized in that: The connection between the encapsulation cover (7) and the heat exchange pipe (10) is sealed by a sealing gasket (11), and the space formed between the encapsulation cover (7) and the heat exchange pipe (10) is a buffer zone.

5. A heat exchange device with multi-stage heat flow control according to claim 1, characterized in that: The movable orifice plate (12) and the positioning slide groove (13) are connected by a slide rail. The slide rail has an "I" shaped cross section. The main telescopic rod (14) is a double-segment rod. One segment of the main telescopic rod (14) is positioned with the inner surface of the exchange tank (1). The telescopic segment of the main telescopic rod (14) and the pressure spring (15) are positioned with each other.

6. A heat exchange device with multi-stage heat flow control according to claim 1, characterized in that: The top surface of the exchange tank (1) is provided with a control host (5), which has a built-in wireless transceiver.

7. A heat exchange device with multi-stage heat flow control according to claim 1, characterized in that: The ports of the heat inlet pipe (2), water inlet pipe (3), heat outlet pipe (6) and water outlet pipe (8) are all threaded, and the port diameters of the heat inlet pipe (2), water inlet pipe (3), heat outlet pipe (6) and water outlet pipe (8) are the same.

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