Excircle contour detection tool
By designing an external cylindrical contour inspection fixture and utilizing an inspection method that combines elastic components and contact pieces, the problems of difficulty and low efficiency in inspecting workpieces with different shapes in the existing technology have been solved, and efficient and accurate external cylindrical contour inspection has been achieved.
Patent Information
- Application Number
- CN202520000746.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing external cylindrical contour gauges cannot effectively inspect workpieces of various shapes, especially those with protrusions or depressions, and have low inspection efficiency, failing to meet the rapid inspection needs of large batches of parts.
An outer circular contour inspection fixture was designed, including a support frame, a fixing component, and a detection component. By utilizing the cooperation of an elastic component, a positive electrode contact, and a negative electrode contact, the outer circular contour of the workpiece is detected in real time by an audible and visual alarm module to determine whether it conforms to the standard. Combined with an image acquisition module, the gap at the splicing point is monitored to achieve efficient inspection.
It improves detection efficiency, expands the scope of detection application, and can be applied to workpieces with protrusions or defects on the outer circular contour, ensuring the accuracy and speed of detection results.
Smart Images

Figure CN223663904U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a roundness contour detection tool technical field, and specifically is a kind of roundness contour detection tool. BACKGROUND
[0002] In the hardware workpiece processing industry, various shapes of parts will often appear, including arc or circular workpieces, and in order to ensure that the workpiece with circular contour can be accurately applied to the installation instrument, the formed workpiece needs to be detected.
[0003] A patent with publication number CN208671890U discloses a gauge for detecting the roundness contour of a part. The gauge mainly comprises a base, a support plate, a positioning plate arranged on the support plate, and two measuring heads arranged symmetrically on the positioning plate. The positioning plate has a guide opening for cooperating with the sliding of the measured part. The guide opening includes a sliding-in area and a positioning area connected to the sliding-in area. The width of the positioning area gradually decreases in the direction of the measured part sliding from the positioning area to the sliding-in area. At least part of the positioning area is a relatively inclined groove surface for simultaneously fitting the contour surface of the outer contour of the measured part. At least part of the measuring head is exposed from the guide opening and is pressed and moved by the contour surface before the contour surface of the measured part is tightly fitted with the groove surface. Compared with the prior art, the present application can facilitate the positioning and detection of parts while avoiding the wear of the outer contour of the parts.
[0004] However, due to the different shapes of workpieces, the existing roundness contour gauge cannot detect the workpieces with protrusions or depressions on the outer circle or semi-circular arc workpieces that need to be used in combination, resulting in poor detection applicability. When a large number of parts need to be detected, only a single workpiece can be detected each time, which slows down the detection speed and affects the detection efficiency. Therefore, a roundness contour detection tool is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the shortcomings of the prior art and solve the problems in the prior art, the utility model provides a roundness contour detection tool.
[0006] The utility model solves the technical problems by adopting the following technical scheme: the utility model discloses a roundness contour detection tool, which comprises a support frame; a fixing assembly is installed in the support frame; a test piece main body is arranged on the fixing assembly; a detection assembly is rotatably arranged on the support frame; and the movement track of the detection assembly is located on the outer periphery of the test piece main body.
[0007] The detection assembly comprises two mounting plates, and an elastic assembly is vertically arranged between the two mounting plates; and the acting end of the elastic assembly is opposite to the outer contour of the test piece main body.
[0008] The lowermost end of the elastic assembly is fixedly connected with a loading plate, the side of the loading plate is fixedly connected with an upwardly bent connecting plate, the connecting plate is provided with V-shaped elastic strips corresponding to the vertically arranged elastic assemblies on the side opposite to the elastic assemblies, the V-shaped elastic strips are slidably arranged on the side of the connecting plate through sliding buckles, the V-shaped elastic strips are fixedly connected with positive electrode tabs, the positive electrode tabs are arranged in a U shape, the U-shaped opening of the positive electrode tabs is provided with a negative electrode tab, and the negative electrode tab is fixedly connected to the end of the elastic assembly opposite to the test piece body.
[0009] Preferably, the elastic assembly comprises a fixed plate fixedly connected between the two mounting plates, a hollow sleeve fixedly connected to the side of the fixed plate opposite to the test piece body, a telescopic shaft slidably arranged in the port of the hollow sleeve, an end frame fixedly connected to the end of the telescopic shaft outside the hollow sleeve, a hole opened in the side of the fixed plate, a limiting rod slidably arranged in the hole, the limiting rod fixedly connected to the side of the end frame, and the negative electrode tab fixedly connected to the end of the limiting rod, and the loading plate fixedly connected to the end of the limiting rod opposite to the end frame in the lowermost elastic assembly.
[0010] Preferably, the end of the telescopic shaft outside the hollow sleeve is fixedly connected with a baffle, the hollow sleeve is provided with a spring, the spring is located between the fixed plate and the baffle, and the end frame is rotatably installed with a roller.
[0011] Preferably, the fixed assembly comprises a bidirectional screw rod and two support rods, the two support rods are symmetrically fixedly connected in the support frame, the two support rods are provided with two support plates, the two support plates are both fixedly connected with sliding sleeves sliding on the two support rods, the bidirectional screw rod is rotatably installed in the support frame and located between the two support rods, the two support plates are both fixedly connected with threaded sleeves, the bidirectional screw rod is penetratingly arranged in the two threaded sleeves, and the end of the bidirectional screw rod is penetratingly arranged outside the support frame and fixedly connected with a hand wheel.
[0012] Preferably, the side of the support frame is fixedly connected with a lifting frame driven by a hydraulic rod, the lifting frame is installed with a motor, the output end of the motor is fixedly connected with an electric telescopic rod, the electric telescopic rod is horizontally arranged above the test piece body, the detection assembly is fixedly connected to the acting end of the electric telescopic rod, the side of the connecting plate is provided with an audible and visual alarm module corresponding to the vertically arranged elastic assemblies, and the image acquisition modules are symmetrically installed on the symmetric sides of the support frame.
[0013] Preferably, the test piece body is formed by splicing a right half test piece and a left half test piece, and the right half test piece and the left half test piece are both provided with pin holes.
[0014] Preferably, the two support plates are fixed with a pin rod for limiting the test piece body, the pin rod can be arranged in the pin hole on the test piece body, and the threads at the two ends of the bidirectional screw rod are opposite.
[0015] The utility model discloses the advantages are:
[0016] The utility model discloses a when the upper layer workpiece production contour is unqualified, the upper layer's gyro wheel moves in the process of surrounding test piece body and will drive negative pole contact piece to move left and right in positive pole contact piece, when negative pole contact piece contacts positive pole contact piece, and the corresponding audible -visual alarm module will send warning, and then indicates that the corresponding workpiece is inconsistent with the standard piece of the lowermost layer, so as to detect whether the upper layer stacked workpiece outer circle contour is in conformity with the standard. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying the creativity of labor.
[0018] Figure 1 It is the first three-dimensional structure schematic diagram in this embodiment;
[0019] Figure 2 It is the test piece body structure enlarged schematic diagram in this embodiment;
[0020] Figure 3 It is the fixed assembly main body structure enlarged schematic diagram in this embodiment;
[0021] Figure 4 It is the support plate installation main body structure enlarged schematic diagram in this embodiment;
[0022] Figure 5 It is the detection assembly main body installation structure enlarged schematic diagram in this embodiment;
[0023] Figure 6 It is the detection assembly main body structure cutout enlarged schematic diagram in this embodiment;
[0024] Figure 7 It is the positive pole contact piece and negative pole contact piece main body installation structure enlarged schematic diagram in this embodiment.
[0025] In the drawing: 1, support frame;
[0026] 2, fixed assembly;21, support rod;22, support plate;23, sliding sleeve;24, threaded sleeve;25, bidirectional screw rod;26, hand wheel;27, pin rod;
[0027] 3, test piece main body; 31, right half test piece; 32, left half test piece; 33, pin hole;
[0028] 4, lifting frame;
[0029] 5, motor;
[0030] 6, electric telescopic rod;
[0031] 7, detection assembly; 71, mounting plate;
[0032] 72, elastic assembly; 721, fixed plate; 722, hollow sleeve; 723, telescopic shaft; 724, baffle; 725, spring; 726, end frame; 727, roller; 728, limiting rod;
[0033] 73, loading plate; 74, connecting plate; 75, audible and visual alarm module; 76, sliding buckle; 77, V-shaped elastic strip; 78, positive electrode contact; 79, negative electrode contact;
[0034] 8, image acquisition module. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0036] Please refer to Figures 1-7 A kind of outer circle contour detection tool, including support frame 1 as shown in the figure, the fixed assembly 2 is installed in the support frame 1, the fixed assembly 2 is provided with test piece main body 3, the detection assembly 7 is rotationally arranged on the support frame 1, the movement track of the detection assembly 7 is located the contour periphery of test piece main body 3;
[0037] The detection assembly 7 includes two mounting plates 71, and the elastic assembly 72 is vertically arranged between the two mounting plates 71, and the action end of the elastic assembly 72 is opposite to the outer contour of test piece main body 3;
[0038] The lowermost end of the elastic assembly 72 is fixedly connected with a loading plate 73, the side of the loading plate 73 is fixedly connected with an upwardly bent connecting plate 74, the side of the connecting plate 74 is provided with a V-shaped elastic strip 77 corresponding to the vertically arranged elastic assembly 72, the V-shaped elastic strip 77 is slidably arranged on the side of the connecting plate 74 through a sliding buckle 76, the V-shaped elastic strip 77 is fixedly connected with a positive electrode contact 78, the positive electrode contact 78 is arranged in a U shape, a negative electrode contact 79 is arranged in the U-shaped opening of the positive electrode contact 78, and the negative electrode contact 79 is fixedly connected to the end of the elastic assembly 72 opposite to the test piece main body 3.
[0039] The elastic assembly 72 comprises a fixed plate 721 fixedly connected between the two mounting plates 71, the side of the fixed plate 721 opposite to the side of the test piece main body 3 is fixedly connected with a hollow sleeve 722, a telescopic shaft 723 is slidably arranged in the port of the hollow sleeve 722, the end of the telescopic shaft 723 outside the hollow sleeve 722 is fixedly connected with an end frame 726, the side of the fixed plate 721 is provided with a hole, a limiting rod 728 is slidably arranged in the hole, the limiting rod 728 is fixedly connected to the side of the end frame 726, and the negative electrode contact 79 is fixedly connected to the end of the limiting rod 728, and the loading plate 73 is fixedly connected to the end of the limiting rod 728 opposite to the end frame 726 in the lowermost layer of the elastic assembly 72.
[0040] The end of the telescopic shaft 723 outside the hollow sleeve 722 is fixedly connected with a baffle 724, the hollow sleeve 722 is provided with a spring 725, and the spring 725 is located between the fixed plate 721 and the baffle 724, and the end frame 726 is rotatably installed with a roller 727.
[0041] The fixed assembly 2 comprises a bidirectional screw 25 and two support rods 21, the two support rods 21 are symmetrically fixedly connected in the support frame 1, the two support rods 21 are provided with two support plates 22, the two support plates 22 are both fixedly connected with a sliding sleeve 23 sliding on the two support rods 21, the bidirectional screw 25 is rotatably installed in the support frame 1 and located between the two support rods 21, the two support plates 22 are both fixedly connected with a threaded sleeve 24, the bidirectional screw 25 is penetratingly arranged in the two threaded sleeves 24, and the end of the bidirectional screw 25 is penetratingly arranged outside the support frame 1 and fixedly connected with a hand wheel 26.
[0042] The support frame 1 side is fixed with the lifting frame 4 driven by the hydraulic rod, the motor 5 is installed on the lifting frame 4, the output end of the motor 5 is fixedly connected with the electric telescopic rod 6, and the electric telescopic rod 6 is horizontally arranged above the test piece body 3; the detection assembly 7 is fixedly connected to the acting end of the electric telescopic rod 6; the connecting plate 74 side is provided with the audible and visual alarm module 75 corresponding to the vertically arranged elastic assembly 72; the image acquisition module 8 is symmetrically installed on the symmetric side of the support frame 1.
[0043] The test piece body 3 is spliced by the right half test piece 31 and the left half test piece 32, and the right half test piece 31 and the left half test piece 32 are provided with pin holes 33.
[0044] The two support plates 22 are fixedly connected with the pin rods 27 for limiting the test piece body 3, the pin rods 27 can be arranged in the pin holes 33 on the test piece body 3, and the thread patterns at the two ends of the bidirectional screw rod 25 are opposite.
[0045] In operation, due to different shapes of workpieces, the existing outer circle contour detection tool cannot detect when the outer circle of the workpiece has protrusions or depressions or when a semicircular arc workpiece needs to be used in combination, resulting in poor detection applicability. When a large number of parts need to be detected, only a single workpiece can be detected each time, resulting in slow detection speed and affecting detection efficiency. In the present scheme, in the initial state, the V-shaped elastic strip 77 will maintain a V shape under the action of its own elasticity to keep the positive contact piece 78 outside the negative contact piece 79, and the spring 725 will always push the telescopic shaft 723 out of the hollow sleeve 722, so that the telescopic shaft 723 extends out of the hollow sleeve 722.
[0046] In use, the test piece body 3 is stacked on the two support plates 22, and the standard part is placed on the lowermost layer during stacking, and then the produced workpiece is stacked upwards. When the workpiece is fixed, the right half test piece 31 and the left half test piece 32 are respectively stacked on the two support plates 22, and the pin holes 33 on the right half test piece 31 and the left half test piece 32 are respectively sleeved on the pin rods 27 on the two support plates 22. Then rotate the hand wheel 26 to drive the bidirectional screw rod 25 to rotate, so as to drive the two support plates 22 to move towards the middle at the same time, so that the test piece bodies 3 on the two support plates 22 move towards the middle at the same time to splice the right half test piece 31 and the left half test piece 32 on both sides. After the workpiece splicing is completed, the image acquisition module 8 is used to acquire images of the splicing part, and the gap of the splicing part is monitored. When the standard workpiece on the lowermost layer is spliced, but the workpiece stacked on the upper layer is not spliced, the profile of the workpiece after splicing on the upper layer is smaller than that of the standard part. Similarly, when the workpiece on the lowermost layer is not spliced, but the workpiece stacked on the upper layer is spliced, the profile of the workpiece after splicing on the upper layer is larger than that of the standard part, neither of which meets the production requirements.
[0047] Subsequently control the lifting frame 4 down, make the vertical arrangement elastic component 72 with the stack test piece body 3 corresponding, subsequently control electric telescopic rod 6 shrink, make the gyro wheel 727 contact to the outer contour surface of test piece body 3, and continue to shrink, until telescopic shaft 723 shrink into hollow sleeve 722 a part, make the negative pole contact piece 79 keep in the positive pole contact piece 78 intermediate position, subsequently control motor 5 operation, motor 5 operation will drive detection component 7 around the outer contour of test piece body 3 by electric telescopic rod 6, and in the moving process will make gyro wheel 727 in workpiece outer contour rolling, and when passing through the protrusion and the recess of test piece body 3, under the action of spring 725, make gyro wheel 727 always with test piece body 3 outer contour conform, and telescopic shaft 723 in hollow sleeve 722 telescopic will drive the limiting rod 728 in the hole in the fixed plate 721 sliding telescopic, and the limiting rod 728 sliding will drive the loading plate 73 and negative pole contact piece 79 synchronous movement;
[0048] When the upper layer workpiece production contour is unqualified, the upper layer gyro wheel 727 in the moving process around test piece body 3 will drive negative pole contact piece 79 in positive pole contact piece 78 left and right movement, when negative pole contact piece 79 contact positive pole contact piece 78, the corresponding audible and visual alarm module 75 will issue warning, then indicates that the corresponding workpiece is inconsistent with the lowermost standard piece, to detect whether the upper layer stacked workpiece outer circle contour conforms to the standard;
[0049] Cooperate to reach the effect of outer circle contour detection, compared with the traditional outer circle contour detection device detection efficiency is higher, and can be applicable to the workpiece detection of outer circle contour existence protrusion and defect, effectively improves the detection device application range.
[0050] The above shows and describes the basic principle, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements fall within the scope of the claimed present application.
Claims
1. An external circular profile detection tool, characterized by: The utility model provides a kind of test device for testing the performance of test piece, including support frame (1);The fixed component (2) is installed in the support frame (1), the test piece main body (3) is provided on the fixed component (2), the detection component (7) is rotatably arranged on the support frame (1), and the movement track of the detection component (7) is located the contour periphery of test piece main body (3); The detection component (7) includes two mounting plates (71), and the elastic component (72) is vertically arranged between the two mounting plates (71), and the acting end of the elastic component (72) is opposite to the outer contour of the test piece main body (3); The end of the lowermost elastic component (72) is fixedly connected with the loading plate (73), the side surface of the loading plate (73) is fixedly connected with the upwardly bent connecting plate (74), the connecting plate (74) is opposite to the side surface of the elastic component (72) and corresponds to the vertically arranged elastic component (72), respectively provided with V-shaped elastic strips (77), the V-shaped elastic strips (77) are slidably arranged on the side surface of the connecting plate (74) through the sliding buckle (76), the positive electrode contact (78) is fixedly connected on the V-shaped elastic strips (77), and the positive electrode contact (78) is arranged in a U shape, the negative electrode contact (79) is arranged in the U-shaped opening of the positive electrode contact (78), and the negative electrode contact (79) is fixedly connected at the end opposite to the test piece main body (3) of the elastic component (72).
2. The outer circle profile detection tool of claim 1, wherein: The elastic component (72) includes a fixed plate (721), the fixed plate (721) is fixedly connected between the two mounting plates (71), the side surface of the fixed plate (721) is fixedly connected with the hollow sleeve (722) opposite to the test piece main body (3), the telescopic shaft (723) is slidably arranged in the port of the hollow sleeve (722), the end portion of the telescopic shaft (723) located outside the hollow sleeve (722) is fixedly connected with the end frame (726), the side surface of the fixed plate (721) is provided with a hole, the limit rod (728) is slidably arranged in the hole, the limit rod (728) is fixedly connected to the side surface of the end frame (726), and the negative electrode contact (79) is fixedly connected to the end portion of the limit rod (728), and the loading plate (73) is fixedly connected to the end of the limit rod (728) and the end frame (726) opposite to the lowermost layer elastic component (72).
3. The outer circle profile detection tool of claim 2, wherein: The end portion of the telescopic shaft (723) located in the hollow sleeve (722) is fixedly connected with the baffle (724), the spring (725) is arranged in the hollow sleeve (722), and the spring (725) is located between the fixed plate (721) and the baffle (724), and the roller (727) is rotatably arranged in the end frame (726).
4. The outer circle profile detection tool of claim 1, wherein: Said fixed component (2) includes a bidirectional screw rod (25) and two support rods (21), two of said support rods (21) are symmetrically fixed in the support frame (1), two of said support rods (21) are provided with two support plates (22), two of said support plates (22) are both fixed with sliding sleeves (23) sliding on two support rods (21), the bidirectional screw rod (25) is rotatably installed in the support frame (1) and located between two support rods (21), two of said support plates (22) are both fixed with threaded sleeves (24), the bidirectional screw rod (25) is provided in two threaded sleeves (24), and the end of the bidirectional screw rod (25) is provided outside the support frame (1) and fixed with a hand wheel (26).
5. The outer circle profile detection tool of claim 1, wherein: Said support frame (1) is fixed with a lifting frame (4) driven by a hydraulic rod on the side, a motor (5) is installed on the lifting frame (4), a motor (5) is fixed on the output end of the electric telescopic rod (6), and the electric telescopic rod (6) is horizontally arranged above the test piece body (3), the detection assembly (7) is fixed on the acting end of the electric telescopic rod (6), the connecting plate (74) is provided with an audible and visual alarm module (75) corresponding to the vertically arranged elastic assembly (72) on the side, and the image acquisition module (8) is symmetrically installed on the symmetric side of the support frame (1).
6. The outer circle profile detection tool of claim 5, wherein: Said test piece body (3) is spliced by a right half test piece (31) and a left half test piece (32), and pin holes (33) are formed in the right half test piece (31) and the left half test piece (32).
7. The outer circle profile detection tooling of claim 4, wherein: Two of said support plates (22) are both fixed with a pin rod (27) for limiting the test piece body (3), the pin rod (27) can be provided in the pin hole (33) on the test piece body (3), and the thread patterns of the two ends of the bidirectional screw rod (25) are opposite.
Citation Information
Patent Citations
A examine utensil for detecting part excircle profile tolerance
CN208671890U