Cushioning guide mechanism with saw blade

By incorporating a buffer structure with bearings and springs on the band saw blade, combined with an oil circuit system and a cooling system, the vibration and stability issues during the band saw blade sawing process are resolved, resulting in more efficient sawing and a longer service life.

CN223670324UActive Publication Date: 2025-12-16ZHEJIANG MORUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520045761.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-16
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing band saw blades experience significant sawing resistance and vibration during the sawing process, leading to unstable sawing results and affecting service life.

Method used

The system employs a buffer structure that combines bearings and springs to absorb and buffer the vibration energy generated during the band saw blade's cutting process. It also uses an oil circuit system to stably clamp and fix the band saw blade, and a cooling system to reduce heat.

Benefits of technology

It reduces the vibration of the band saw, improves the sawing effect and stability, extends the service life of the band saw blade, and ensures sawing accuracy and cooling effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223670324U_ABST
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Abstract

The utility model relates to the technical field of band sawing machines, in particular to a band saw blade cushioning guide mechanism which comprises a fixing plate, a connecting plate is transversely arranged below the back face of the fixing plate, and a guide seat is arranged on the front face of the fixing plate. Vibration energy generated in the saw cutting process of the band saw blade is absorbed and buffered through the first bearing, the second bearing, telescopic deformation of the first spring, rotation of the bearing seat in the second guide mechanism and stretching of the second spring, vibration is prevented from being directly and rigidly conducted to the whole saw bow, and therefore vibration of the saw bow is reduced, and the saw cutting efficiency is improved. The saw cutting effect and stability are improved, the service life of the band saw blade is prolonged, a first spring and a second spring are arranged to change a traditional rigid connection mode, when the band saw blade vibrates, the first spring and the second spring can elastically deform, impact loads are absorbed and buffered, and the service life of the band saw blade is prolonged. The problem that in the prior art, full-rigid contact cannot eliminate impact loads is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of band sawing machine, concretely is a band saw blade shock absorption guiding mechanism. BACKGROUND

[0002] The prior art mainly installs left and right tungsten steel clamping pieces to fix and overturn the band saw blade through the guide wheel seat, and forms sawing force resistance through the back fixed tungsten steel piece or fixed bearing pressing against the back of the band saw blade.

[0003] The biggest defect of the current technology is that there is a large sawing resistance in the sawing process of the band saw blade, and the vibration generated by the regular impact load borne by the saw teeth of the band saw blade in the sawing process is overcome. The vibration is conducted to the fixed guide wheel seat through the band saw blade, and then conducted to the whole saw bow through the guide wheel seat, the guide arm and the guide arm fixed cross beam. The large vibration of the saw bow seriously affects the effect and stability of the sawing process, and also affects the normal service life of the band saw blade.

[0004] The front and rear tungsten steel clamping pieces of the guide wheel seat structure of the prior art contact the band saw blade through rigid connection of bolts, and the upper tungsten steel piece or back pressure bearing is also rigidly connected, without any buffering function. The full rigid contact cannot eliminate the impact load under the processing condition, and the vibration of the band saw blade cannot be overcome. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a band saw blade shock absorption guiding mechanism to solve the problems in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A band saw blade shock absorption guiding mechanism, comprising

[0008] A fixed plate is provided with a connecting plate transversely below the back surface of the fixed plate, a guiding seat is arranged on the front surface of the fixed plate, a support is arranged horizontally between the left side of the guiding seat and the connecting plate;

[0009] A guiding mechanism one is arranged on both sides of the support, a guiding mechanism two is arranged above the inside of the guiding seat, and a clamping mechanism is arranged between the lower side of the guiding seat and the fixed plate.

[0010] Preferably, the guiding mechanism one comprises a rotating shaft one, the rotating shaft one is arranged vertically on the left side of the support, a bearing one is movably arranged below the rotating shaft one, a buffer groove is formed on the right side of the support, a rotating shaft two is arranged vertically inside the buffer groove, and a bearing two is movably arranged below the rotating shaft two.

[0011] Preferably, a fixing base is arranged at the upper end of the left side of the support, a bolt one is fixedly connected between the fixing base and the upper end of the second rotating shaft, a spring one is arranged between the fixing base and the upper end of the second rotating shaft and outside the bolt one, and a nut sleeve is threadedly connected to the top end of the first rotating shaft and penetrates through the fixing base.

[0012] Preferably, the second guiding mechanism comprises a bearing seat, the bearing seat is movably arranged between the upper end of the guiding seat and the fixed plate through a rotating rod, a bearing three is movably arranged inside the bearing seat, a cover is fixedly arranged outside the right side of the fixed plate, a spring two is horizontally arranged outside the left side of the bearing seat, a bolt two is movably arranged in the middle of the spring two, and the right end of the bolt two is fixedly connected with the cover and penetrates through the bearing seat.

[0013] Preferably, the clamping mechanism comprises an oil channel, the oil channel is vertically arranged inside the middle of the guiding seat, an internal hexagonal plug is threadedly connected to the top end of the oil channel, a compression piston is movably arranged inside the bottom end of the guiding seat and close to the one side of the fixed plate, an oil seal is arranged between the compression piston and the oil channel, and a plurality of tungsten steel clamping pieces are arranged side by side on the same side of the fixed plate and the compression piston.

[0014] Preferably, a Y-shaped pipe joint is arranged at the upper end of the left side of the guiding seat, a cooling outlet copper pipe one and a cooling outlet copper pipe two are respectively communicated with the outlet end of the Y-shaped pipe joint, the other end of the cooling outlet copper pipe one is directed to the upper end between the support and the guiding seat, the other end of the cooling outlet copper pipe two is directed to the side of the guiding seat away from the support, the bottom ends of the cooling outlet copper pipe one and the cooling outlet copper pipe two are on the same horizontal line with the lower end surface of the bearing three, and the cooling outlet copper pipe one and the cooling outlet copper pipe two are fixedly connected with the guiding seat through plastic line clamps.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The belt saw blade shock absorption guiding mechanism, through the bearing one and the bearing two, and in cooperation with the elastic deformation of the spring one, the rotation of the bearing seat in the second guiding mechanism and the stretching and contraction of the spring two, the vibration energy generated in the process of sawing the belt saw blade is absorbed and buffered, the vibration is directly avoided from being rigidly conducted to the whole saw bow, the vibration of the saw bow is reduced, the sawing effect and stability are improved, the service life of the belt saw blade is prolonged, the spring one and the spring two change the traditional rigid connection mode, when the belt saw blade vibrates, the spring one and the spring two can be elastically deformed, impact load is absorbed and buffered, and the problem that impact load cannot be eliminated in the prior art is overcome.

[0017] 2. The shock-absorbing guiding mechanism for the band saw blade, when the band saw blade is sawing, pressure medium is injected into the oil passage, the pressure medium forms pressure in the oil passage due to the sealing of the oil passage top end by the hexagonal plug head, the compression piston located at the bottom end of the guiding seat and close to the inner side of the fixed plate moves to the direction of the band saw blade, the oil seal between the compression piston and the oil passage prevents the leakage of the pressure medium, ensures the effective transmission of the pressure, and further makes the tungsten steel clamping pieces arranged side by side with the fixed plate and the compression piston on the same side to clamp and fix the band saw blade, so that the band saw blade keeps stable during sawing and does not deviate, and the sawing precision is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is an overall front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a bearing one structural schematic diagram of the utility model;

[0020] Figure 3 It is a tungsten steel clamping piece structural schematic diagram of the utility model;

[0021] Figure 4 It is a support sectional view structural schematic diagram of the utility model.

[0022] In the drawing: 1, fixed plate; 2, connecting plate; 3, guiding seat; 4, support; 5, rotating shaft one; 6, bearing one; 7, buffer groove; 8, rotating shaft two; 9, bearing two; 10, fixed seat; 11, bolt one; 12, spring one; 13, bearing seat; 14, bearing three; 15, cover; 16, spring two; 17, bolt two; 18, oil passage; 19, hexagonal plug head; 20, compression piston; 21, oil seal; 22, tungsten steel clamping piece; 23, Y-shaped pipe joint; 24, cooling water outlet copper pipe one; 25, cooling water outlet copper pipe two; 26, plastic wire clamp. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, instead of all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] As Figures 1-4 shown, a technical scheme provided by the utility model comprises:

[0025] The utility model provides a band saw blade shock absorption guiding mechanism, including fixed plate 1, is provided with the connecting plate 2 below the back of fixed plate 1 transversely, is provided with guiding seat 3 on the front of fixed plate 1, is provided with support 4 between the left side of guiding seat 3 and connecting plate 2 horizontally, guiding mechanism one is set up on the both sides of support 4, and guiding mechanism one includes pivot one 5, and pivot one 5 is set up vertically on the left side of support 4, bearing one 6 is movably arranged below pivot one 5, buffer groove 7 is opened on the right side of support 4, pivot two 8 is set up vertically in the inside of buffer groove 7, bearing two 9 is movably arranged below pivot two 8, fixed seat 10 is set up on the left side upper end of support 4, is fixedly connected through bolt one 11 between fixed seat 10 and the upper end of pivot two 8, spring one 12 is set up between fixed seat 10 and the upper end of pivot two 8 and located the outside of bolt one 11, the top end of pivot one 5 is screwed with nut sleeve, guiding mechanism two is set up in the inside upper of guiding seat 3, and guiding mechanism two includes bearing seat 13, and bearing seat 13 is movably installed through the rotation of the rod between fixed plate 1 and the upper end of guiding seat 3, bearing three 14 is movably arranged in the inside lower of bearing seat 13, protective cover 15 is fixedly installed on the right side outside of fixed plate 1, spring two 16 is horizontally set up on the left side outside of bearing seat 13, bolt two 17 is movably arranged in the middle of spring two 16, and the right end of bolt two 17 is fixedly connected with protective cover 15 and passes through bearing seat 13;

[0026] In the embodiment, the bearing one 6 and the bearing two 9, in cooperation with the elastic deformation of the spring one 12, the rotation of the bearing seat 13 and the elastic deformation of the spring two 16 in the guiding mechanism two all absorb and buffer the shock energy generated in the sawing process of the band saw blade, avoid the direct rigid conduction of the shock to the whole saw bow, thereby reducing the shock of the saw bow, improving the effect and stability of the sawing process, prolonging the service life of the band saw blade, and changing the traditional rigid connection mode by the spring one 12 and the spring two 16. When the band saw blade generates shock, the spring one 12 and the spring two 16 can be elastically deformed to absorb and buffer the impact load, overcoming the problem that the full rigid contact in the prior art cannot eliminate the impact load.

[0027] As shown in Figure 2 and Figure 3 A clamping mechanism is arranged between the guiding seat 3 and the lower side of the fixed plate 1, and the clamping mechanism includes an oil channel 18, the oil channel 18 is arranged vertically on the inner side of the middle of the guiding seat 3, a hexagonal plug 19 is threadedly connected to the top end of the oil channel 18, a compression piston 20 is movably arranged at the bottom end of the guiding seat 3 and close to the inner side of the side of the fixed plate 1, an oil seal 21 is arranged between the compression piston 20 and the oil channel 18, and a plurality of tungsten clamping pieces 22 are arranged side by side on the same side of the fixed plate 1 and the compression piston 20.

[0028] In this embodiment, when the band saw blade is sawing, the pressure medium is injected into the oil way 18. Since the top end of the oil way 18 is sealed by the hexagonal plug 19, the pressure medium forms pressure in the oil way 18, pushes the compression piston 20 at the bottom end of the guide seat 3 and close to the inner side of the fixed plate 1 to move to the direction of the band saw blade. The oil seal 21 between the compression piston 20 and the oil way 18 prevents the leakage of the pressure medium, ensures the effective transmission of the pressure, and further makes the tungsten steel clamping pieces 22 arranged side by side with the fixed plate 1 and the compression piston 20 on the same side to clamp and fix the band saw blade, so that the band saw blade keeps stable during sawing and does not deviate, and the sawing precision is ensured.

[0029] As shown in Figure 1 The Y-shaped pipe joint 23 is arranged at the upper end of the left side of the guide seat 3. The cooling water outlet copper pipe one 24 and the cooling water outlet copper pipe two 25 are respectively communicated at the outlet end of the Y-shaped pipe joint 23. The other end of the cooling water outlet copper pipe one 24 is towards the upper end between the bracket 4 and the guide seat 3. The other end of the cooling water outlet copper pipe two 25 is towards the side of the guide seat 3 away from the bracket 4. The bottom ends of the cooling water outlet copper pipe one 24 and the cooling water outlet copper pipe two 25 are on the same horizontal line with the lower end surface of the bearing three 14. The cooling water outlet copper pipe one 24 and the cooling water outlet copper pipe two 25 are fixedly connected with the guide seat 3 through the plastic wire clamp 26.

[0030] In this embodiment, the cooling system composed of the Y-shaped pipe joint 23, the cooling water outlet copper pipe one 24 and the cooling water outlet copper pipe two 25 cools the band saw blade and related parts during sawing, reduces the heat generated by sawing friction, prevents the band saw blade and parts from being overheated to affect the performance and service life, and further ensures the effect and stability of sawing processing.

[0031] Working principle: when the band saw blade is sawing, inject pressure medium into the oil way 18, because the top of the oil way 18 is sealed by the hexagonal plug 19, the pressure medium forms pressure in the oil way 18, pushes the compression piston 20 at the bottom of the guide seat 3 and close to the inside of the fixed plate 1 to move to the direction of the band saw blade, the oil seal 21 between the compression piston 20 and the oil way 18 prevents the pressure medium from leaking, ensures the effective transmission of pressure, and then makes the tungsten steel clamping pieces 22 on the same side of the fixed plate 1 and the compression piston 20 to clamp and fix the band saw blade, ensures the band saw blade to keep stable during sawing and not to deviate, and ensures the sawing accuracy. When the band saw blade starts sawing and produces vibration, the guide mechanism one and the guide mechanism two work together to realize the damping effect, when the vibration is transmitted to the support 4, the bearing one 6 and the bearing two 9 can rotate to reduce the rotating friction, disperse and consume part of the vibration energy, at the same time, the spring one 12 outside the bolt one 11 will stretch and deform according to the vibration size, absorbs and buffers the vibration energy, when the vibration is transmitted to the guide seat 3, the bearing seat 13 can rotate around the rotating rod, the bearing three 14 reduces the rotating friction resistance, and the spring two 16 outside the left side of the bearing seat 13 is horizontally arranged, which will stretch and deform due to the displacement of the bearing seat 13, further absorbs and buffers the vibration energy, so as to effectively weaken the influence of the band saw blade vibration on the whole mechanism. During sawing, when the band saw blade generates heat due to friction, the cooling medium flows into the cooling copper pipe one 24 and the cooling copper pipe two 25 through the Y-shaped pipe joint 23, cools the band saw blade and related parts, reduces the heat generated by sawing friction, prevents the band saw blade and parts from affecting the performance and service life due to overheating, and ensures the effect and stability of sawing processing.

[0032] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A band saw blade shock absorbing guide mechanism characterized by: The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate. The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate. The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate.

2. A band saw blade shock absorbing guide mechanism according to claim 1, characterized in that: The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate.

3. A band saw blade shock absorbing guide mechanism according to claim 2, wherein: The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate.

4. The band saw blade shock absorbing guide mechanism of claim 1, wherein: The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate.

5. The band saw blade shock absorbing guide mechanism of claim 1, wherein: The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate. The utility model provides a kind of fixed plate, connecting plate is arranged transversely below the back of the fixed plate, guide seat is arranged on the front of the fixed plate, bracket is arranged horizontally between the left side of guide seat and connecting plate, and clamping mechanism is arranged between the lower side of guide seat and fixed plate.

6. A band saw blade shock absorbing guide mechanism according to claim 4, wherein: Y-shaped pipe joint (23) is arranged at the left side of the upper end of the guide seat (3), and cooling water outlet copper pipe one (24) and cooling water outlet copper pipe two (25) are respectively communicated at the outlet end of the Y-shaped pipe joint (23), the other end of the cooling water outlet copper pipe one (24) is towards the upper end of the guide seat (3) and the support (4), the other end of the cooling water outlet copper pipe two (25) is towards the side of the guide seat (3) away from the support (4), the bottom end of the cooling water outlet copper pipe one (24) and the cooling water outlet copper pipe two (25) are in the same horizontal line with the lower end surface of the bearing three (14), and the cooling water outlet copper pipe one (24) and the cooling water outlet copper pipe two (25) are fixedly connected with the guide seat (3) through the plastic wire clamp (26).