Automatic assembly line for heating cavity

Abstract

The utility model provides an automatic assembly line for a heating cavity, which is characterized in that the automatic assembly line comprises a transmission mechanism, the transmission mechanism comprises a transmission unit and a carrier mounted on the transmission unit, and the heating cavity is mounted on the carrier in a matched manner; the ring sleeving mechanism comprises a jacking unit and a mounting unit arranged above the jacking unit, and the mounting unit transfers the radiator to the position above the heating cavity; and the press-fitting mechanism comprises a transfer assembly which is arranged on one side of the transmission unit and is perpendicular to the transmission direction of the transmission unit, and a press-fitting assembly which is arranged on the transfer assembly and is used for carrying out press-fitting on the combination of the radiator and the heating cavity, so that the problem that manual assembly is adopted in the assembly process is solved; and the working efficiency is low.

Description

TECHNICAL FIELD

[0001] The utility model relates to heating cavity technical field especially relates to a heating cavity automatic assembly line. BACKGROUND

[0002] In the production process of the adhesive plate, the adhesive needs to be melted into a liquid with good fluidity in the glue melting furnace and then coated on the silicone oil paper, so the bonding property and fluidity of the adhesive determine the coating effect of the adhesive.

[0003] Chinese patent CN203454737U discloses a kind of glue melting furnace variable temperature heating cavity, including low-temperature heating cavity, medium-temperature heating cavity and high-temperature heating cavity, low-temperature heating cavity is located in the upper of medium-temperature heating cavity, high-temperature heating cavity is located in the lower of medium-temperature heating cavity, low-temperature heating cavity, medium-temperature heating cavity and high-temperature heating cavity are all provided with several heating rods, low-temperature heating cavity is connected with medium-temperature heating cavity by first communication pipe, medium-temperature heating cavity is connected with high-temperature heating cavity by second communication pipe, the outer surface of high-temperature heating cavity is wound with heating coil, the bottom of high-temperature heating cavity is provided with glue outlet.

[0004] But the technical scheme heating cavity and radiator assembly process adopts manual assembly, the problem of low work efficiency. UTILITY MODEL CONTENT

[0005] The utility model aims at the deficiency of prior art, provide a kind of heating cavity automatic assembly line, realize the assembly work of semi-automation of heating cavity and radiator by the sleeve ring mechanism and the press-fitting mechanism of the flow line of product in turn setting, solve the problem of low work efficiency that traditional heating cavity and radiator assembly process adopts manual assembly.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of heating cavity automatic assembly line, including:

[0007] Transmission mechanism, the transmission mechanism includes transmission unit and the carrier of installation on transmission unit, the heating cavity is matched and installed on the carrier;

[0008] Sleeve ring mechanism, the sleeve ring mechanism includes jacking unit and the installation unit being set above the jacking unit, installation unit shifts radiator to the above of heating cavity;And

[0009] Press-fitting mechanism, the press-fitting mechanism includes the transfer assembly being set in the transmission unit side and being set perpendicular with its transmission direction and the press-fitting assembly being set on the transfer assembly and being used for the combination of radiator and heating cavity is pressed and is combined.

[0010] As preferred, it further includes rack, the transmission mechanism transmission is set on the rack;

[0011] The first tooling table for placing the heat sink is arranged on the rack and located in front of the jacking unit along the conveying direction of the conveying unit.

[0012] As preferred, the jacking unit is arranged on the rack and comprises a flat push plate which is driven to move up and down along the vertical direction under the driving of the first pneumatic unit, and the flat push plate is provided with a pneumatic stopper on one side.

[0013] As preferred, the mounting unit comprises a moving track arranged on one side of the conveying unit, a mounting frame slidingly arranged on the moving track, and a carrying assembly and a detection unit mounted on the mounting frame in front and back respectively, and the detection unit comprises a 3D camera.

[0014] As preferred, the carrying assembly comprises a suction cup unit which is driven to move up and down by the second cylinder unit.

[0015] As preferred, the transfer assembly comprises a first guide rail, a guide disc slidingly arranged on the first guide rail, and a grabbing unit arranged above the first guide rail and used for transferring the carrier on the conveying unit to the guide disc.

[0016] The first guide rail is provided with a pneumatic stopper at the front end and in the conveying unit.

[0017] As preferred, the grabbing unit comprises a second guide rail and a clamp slidingly arranged in the second guide rail.

[0018] As preferred, the press-fitting assembly comprises a press plate arranged above the guide disc and a plurality of groups of screw guns, a plurality of groups of reserved holes are arranged through the press plate, and the screw guns are arranged above the reserved holes correspondingly.

[0019] As preferred, the carrier comprises a tray and a second tooling table detachably mounted on the tray, and the tray is arranged in matching with the guide disc.

[0020] As preferred, the front end of the tooling table is further provided with a label box mounted on the rack.

[0021] The beneficial effects of the utility model lie in:

[0022] 1. The sleeve ring mechanism and the press-fitting mechanism arranged in sequence on the product flow line realize the semi-automatic assembly of the heating cavity and the heat sink, replace the original manual assembly, greatly reduce the labor and have low cost.

[0023] 2. The whole assembly process is more accurate in positioning, the press-fitting is in place, the defective rate is low, and the degree of automation is high through a series of sensors and 3D detection.

[0024] In conclusion, the utility model has the advantages such as simple structure, high automation degree. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the whole structure schematic diagram of the utility model;

[0026] Figure 2 It is the whole main view schematic diagram of the utility model;

[0027] Figure 3 It is the sleeve ring mechanism schematic diagram of the utility model;

[0028] Figure 4 It is the press fitting mechanism schematic diagram of the utility model Figure 1 ;

[0029] Figure 5 It is the press fitting mechanism schematic diagram of the utility model Figure 2 ;

[0030] Figure 6 It is the carrier schematic diagram of the utility model. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0032] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0033] Embodiment one

[0034] AsFigures 1-2 The embodiment shown provides a heating cavity automatic assembly line, comprising:

[0035] A transmission mechanism 1, comprising a transmission unit 11 and a carrier 12 mounted on the transmission unit 11, and a heating cavity 100 is mounted on the carrier 12;

[0036] A sleeve mechanism 2, comprising a jacking unit 21 and a mounting unit 22 arranged above the jacking unit 21, and the mounting unit 22 transfers a heat sink 200 above the heating cavity 100; and

[0037] A press-fitting mechanism 3, comprising a transfer assembly 31 arranged on one side of the transmission unit 11 and perpendicular to the transmission direction, and a press-fitting assembly 32 arranged on the transfer assembly 31 and used for press-fitting the combination of the heat sink 200 and the heating cavity 100.

[0038] Further, it further comprises a rack 10, and the transmission mechanism 1 is arranged on the rack 10;

[0039] A first tooling table 4 for placing a heat sink 2010 is mounted on the rack 10, and the first tooling table 4 is located in front of the jacking unit 21 along the transmission direction of the transmission unit 11.

[0040] Further, the jacking unit 21 is mounted on the rack 10, comprising a flat push plate 212 driven by a first pneumatic unit 211 to rise and fall in the vertical direction, and a pneumatic stopper is arranged on one side of the flat push plate 212.

[0041] Further, the mounting unit 22 comprises a moving rail 221 arranged on one side of the transmission unit 11, a mounting frame 222 slidingly arranged on the moving rail 221, and a carrying assembly 223 and a detection unit 224 respectively mounted on the mounting frame 222 in front and back, and the detection unit 224 comprises a 3D camera.

[0042] In this application, the 3D camera detects whether the lower sealing ring has failure modes such as position, distortion, tilting, height, etc., and alarms after manual re-pressing twice for NG products, and then detects the sample, the camera detection result is bound with SN, and is uploaded to MES, and the uploaded information content includes product SN, result, station, time, program number.

[0043] Further, the carrying assembly 223 comprises a suction cup unit 2232 driven to rise and fall by a second cylinder 2231 unit.

[0044] Furthermore, the transfer assembly 31 includes a first guide rail 311, a guide disk 312 slidably disposed on the first guide rail 311, and a gripping unit 313 located above the first guide rail 311 for transferring the carrier 12 on the transfer unit 11 to the guide disk 312.

[0045] A pneumatic stopper is installed at the front end of the first guide rail 311 and inside the transmission unit 11.

[0046] It should be noted that the pneumatic stopper in this application is used to prevent the vehicle from transmitting, so that it can temporarily stop and carry out the corresponding process work accurately.

[0047] Furthermore, the gripping unit 313 includes a second guide rail 3131 and a clamp 3132 slidably disposed within the second guide rail 3131.

[0048] Furthermore, the carrier 12 includes a pallet 121 and a second tooling table 122 detachably mounted on the pallet 121, the pallet 121 being matched with the guide plate 122.

[0049] Furthermore, the tooling table is also equipped with a label box mounted on the frame at its front end.

[0050] Example 2

[0051] like Figures 4-5 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:

[0052] Furthermore, the pressing assembly 32 includes a pressing plate 321 installed above the guide plate 122 and several sets of screw guns 322. Several sets of reserved holes 320 are provided through the pressing plate 321, and the screw guns 322 are correspondingly arranged above the reserved holes 320.

[0053] The following error-proofing instructions are required when the pressure plate 321 is pressing down:

[0054] 1. Force & displacement curve monitoring, uploading press-fitting process data (pressure, displacement curve) to MES; 2. RFID binding of trays and products;

[0055] 2. NG (Not Good) items flow into the NG channel with the pallet, requiring manual intervention three times consecutively;

[0056] 3. Based on 2T pressure;

[0057] The following error-proofing instructions are required when using the 322 screwdriver to tighten screws:

[0058] 1. Torque, angle monitoring;

[0059] 2. Lock NG, cancel compression, flow into NG channel;

[0060] 3. Tighten by position, check the torque of the tightening gun, upload the tightening data (position, angle instrument degree, torque) to MES.

[0061] Working steps

[0062] Step one, the carrier 12 drives the heating cavity 100 to the lower side of the mounting unit 22, the carrier 12 is in place, the sensor automatically detects the product in place, the RFID binds the tray 121 and the heating cavity 100 transmission;

[0063] Step two, the jacking unit 21 lifts the carrier 12, and the jacking unit 21 is in place through the sensor detection;

[0064] Step three, manually place the heat sink on the first tooling table 4, and scan the code of the heat sink shell, and scan the process code;

[0065] Step four, manually install the sealing ring on the heating cavity 100 through the auxiliary tooling, and scan the batch code of the sealing ring to perform / batch traceability;

[0066] Step five, detection unit 224 CCD detection;

[0067] Step six, the handling assembly 223 adsorbs and lifts the heat sink 200 and puts it into the heating cavity 100, automatically writes the RFID, binds the tray and product information, and then the tray is lowered and transmitted backward;

[0068] Step seven, the grabbing unit 313 drives the tray to shift to the guide disc 312 of the first guide rail 311, the guide disc 312 moves to the lower side of the press-fitting assembly 32, wherein the sensor detects the guide disc 312 to be in place and detects whether the product is present or not;

[0069] Step eight, the pressing disc 321 is pressed down, at the same time, the screw locking work is completed, then the pressing disc 321 is reset, and at this time the heat sink 200 is in place;

[0070] Step nine, the guide disc 312 is reset, the grabbing unit 313 puts the tray back to the transmission mechanism 1 and transmits backward;

[0071] Step ten, manually take out the product, write the RFID, and then release the operation.

[0072] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A heating chamber automatic assembly line, characterized by, The utility model relates to a kind of heat sink assembly machine, including: Transmission mechanism (1), the transmission mechanism (1) includes transmission unit (11) and carrier (12) installed on transmission unit (11), heating cavity (100) is matchedly installed on the carrier (12); Ring mechanism (2), the ring mechanism (2) includes jacking unit (21) and installation unit (22) arranged above the jacking unit (21), installation unit (22) is transferred to radiator (200) above heating cavity (100); And Pressing mechanism (3), the pressing mechanism (3) includes transfer assembly (31) arranged on the side of the transmission unit (11) and perpendicular to its transmission direction and pressing assembly (32) arranged on the transfer assembly (31) and used to press the combination of radiator (200) and heating cavity (100) into a whole.

2. The automatic heating cavity assembling line according to claim 1, characterized in that, Also including rack (10), the transmission mechanism (1) is transmitted and arranged on the rack (10); First tooling table (4) for placing radiator (200) is installed on the rack (10), and along the transmission direction of the transmission unit (11), the first tooling table (4) is located in front of the jacking unit (21).

3. The automatic heating chamber assembly line of claim 1, wherein, The jacking unit (21) is installed on the rack (10), and includes flat push plate (212) that is driven by first pneumatic unit (211) to rise and fall in vertical direction, and pneumatic stopper is arranged on one side of the flat push plate (212).

4. The automatic heating cavity assembling line according to claim 1, wherein, The installation unit (22) includes moving rail (221) arranged on the side of the transmission unit (11), mounting rack (222) slidably arranged on the moving rail (221), and carrying assembly (223) and detection unit (224) respectively installed on the mounting rack (222) in front and back, and the detection unit (224) includes 3D camera.

5. The automatic heating chamber assembly line according to claim 4, characterized in that, The carrying assembly (223) includes suction cup unit (2232) driven to lift by second cylinder (2231) unit.

6. The automatic heating chamber assembly line of claim 1, wherein, The transfer assembly (31) includes first guide rail (311), guide disc (312) slidably arranged on the first guide rail (311), and grabbing unit (313) above the first guide rail (311) and used to transfer carrier (12) on the transmission unit (11) to the guide disc (312); Pneumatic stopper is installed at the front end of the first guide rail (311) and in the transmission unit (11).

7. The automatic heating chamber assembly line of claim 6, wherein, The grabbing unit (313) includes second guide rail (3131) and clamp (3132) slidably arranged in the second guide rail (3131).

8. The automatic heating chamber assembly line of claim 7, wherein, The pressing assembly (32) includes pressing plate (321) installed above the guide disc (312) and several groups of screw guns (322), a plurality of groups of reserved holes (320) are arranged through the pressing plate (321), and the screw guns (322) are correspondingly arranged above the reserved holes (320).

9. The automatic heating chamber assembly line of claim 6, wherein, The carrier (12) includes tray (121) and second tooling table detachably installed on the tray (121), and the tray (121) is matchedly arranged with the guide disc (312).

10. The automatic heating chamber assembly line of claim 2, wherein, The first tooling table (4) is further provided with a label box installed on the frame.

Images