Press fitting equipment for throttle valve magnet assembly
By designing a press-fitting device that includes a pre-mounted seat for magnetic adsorption, the automated press-fitting of the throttle body magnet assembly was achieved, solving the problem of low press-fitting efficiency and improving press-fitting quality and connection reliability.
Patent Information
- Application Number
- CN202520055521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In the existing technology, the pressing efficiency of throttle magnet assembly is low, the yield rate after pressing is low, and it is difficult to achieve automated pressing.
A press-fitting device was designed, comprising a base plate, a first positioning mechanism, a second positioning mechanism, a pressing mechanism, and a control mechanism. The device utilizes a pre-mounted seat with magnetic adsorption function to achieve accurate positioning and press-fitting of the magnet assembly. Combined with a translation mechanism and a dispensing mechanism, the device ensures press-fitting quality and efficiency.
The automated pressing of the magnet assembly was achieved, which improved pressing efficiency and quality, ensured a stable connection between the magnet assembly and the throttle shaft, and increased the safety and reliability of the connection.
Smart Images

Figure CN223670620U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the magnet subassembly press fitting technical field of throttle, especially a kind of press fitting equipment for throttle magnet subassembly. BACKGROUND
[0002] Magnet subassembly is necessary component in throttle body, magnet subassembly is connected with the end of throttle shaft one end, generally adopts artificial press fitting, and press fitting efficiency is low, and the yield after press fitting is low.
[0003] Therefore, how to realize the automatic press fitting of magnet subassembly with the end of throttle shaft one end, improve press fitting efficiency become the technical problem to be solved. INVENTION CONTENTS
[0004] The utility model aims at providing a kind of press fitting equipment for throttle magnet subassembly, mainly solves how to realize the automatic press fitting of magnet subassembly with the end of throttle shaft one end, improves the problem of press fitting efficiency of existing technology.
[0005] In order to realize the above-mentioned purpose, the technical scheme that the utility model adopts is: a kind of press fitting equipment for throttle magnet subassembly, characterized in that: the press fitting equipment includes bottom plate, first positioning mechanism for fixing throttle body is equipped on bottom plate, second positioning mechanism for magnet subassembly preloading positioning, the pressing mechanism for magnet subassembly press fitting on the installation of throttle and control mechanism, second positioning mechanism includes the preloading seat for magnet subassembly preloading positioning, and preloading seat is made of metal with the function of being attracted by magnet;
[0006] Control mechanism controls the operation of first positioning mechanism, second positioning mechanism and pressing mechanism.
[0007] Further, first positioning mechanism includes first mounting plate, first mounting plate is equipped with first fixed plate and first fixed support for fixing throttle body;Second fixed plate is also equipped on first mounting plate, and second fixed plate is connected with first driving device, and the movable end of first driving device is equipped with first pressing block for cooperating with first fixed plate to press throttle body;First fixed support is equipped with arc-shaped clamping port for fixing throttle body;
[0008] Control mechanism controls the operation of first driving device.
[0009] Further, third fixed plate is equipped on bottom plate, and the top of third fixed plate is connected with second mounting plate;
[0010] Pressing mechanism includes second driving device and pressing rod, and second driving device is connected on second mounting plate, and the movable end of second driving device is connected with first connecting plate, and first connecting plate bottom is equipped with the pressing rod for magnet subassembly press fitting on the installation of throttle body, and pressing rod is aligned with magnet subassembly on preloading seat.
[0011] The control mechanism controls the operation of the second driving device.
[0012] Further, the second positioning mechanism comprises a third driving device and a pre-mounting seat, the third fixed plate is provided with a second connecting plate and a vertical first sliding rail on the side facing the throttle body, the second connecting plate is connected to the third driving device, the movable end of the third driving device is connected to a first connecting block, the first connecting block is slidably connected to the first sliding rail through a first sliding block, the first connecting block is connected to a third connecting plate, the pre-mounting seat is arranged below the third connecting plate, and a profiling through hole matched with the shape of the magnet assembly is arranged in the pre-mounting seat;
[0013] The control mechanism controls the operation of the third driving device.
[0014] Further, an anti-error groove is arranged on the inner side wall of the profiling through hole of the pre-mounting seat;
[0015] The pre-mounting seat is made of iron;
[0016] The first connecting plate is further provided with a pressure sensor at the bottom, and the pressure sensor feeds back the pressure condition of the pressure rod on the magnet assembly to the control mechanism;
[0017] The first connecting plate is provided with a guide rod on the top surface, and the second mounting plate is provided with a guide hole, and the guide rod passes through the guide hole;
[0018] The second connecting plate is further provided with a first stop block for limiting the first connecting block;
[0019] The first connecting block is connected to a first L-shaped support, and the first L-shaped support is provided with a first elastic protection rod corresponding to the first stop block;
[0020] The first connecting block is provided with a first limiting rod at the top, and the first limiting rod corresponds to the second mounting plate;
[0021] The second mounting plate is further provided with a displacement sensor for detecting the up-down moving position of the first connecting block, and the displacement sensor feeds back the up-down moving position of the first connecting block to the control mechanism.
[0022] Further, the anti-error grooves are three, and the arc distances between adjacent anti-error grooves are different;
[0023] The first mounting plate is provided with a first positioning hole for one end of the throttle shaft in the throttle body;
[0024] The pre-mounting seat is further provided with an anti-error edge on the outer side.
[0025] Further, the press fitting equipment further comprises a dispensing mechanism for dispensing the magnet assembly, and a translation mechanism for translating the first mounting plate to move the throttle body between the position directly below the dispensing mechanism and the position directly below the press fitting mechanism.
[0026] The control mechanism controls the operation of the translation mechanism and the dispensing mechanism.
[0027] Further, the translation mechanism comprises a second sliding rail arranged on the bottom plate, a third mounting plate being slidably connected to the second sliding rail through a second sliding block, a fourth driving device being arranged below the bottom plate, the fourth driving device being connected to the bottom of the third mounting plate, the top of the third mounting plate being connected to the bottom of a fourth connecting plate, and the top of the fourth connecting plate being connected to the bottom of the first mounting plate.
[0028] The bottom plate is provided with a first stop portion for limiting the third mounting plate, a first proximity switch for detecting the position of the third mounting plate, and a second elastic protection rod corresponding to the third mounting plate at one end of the second sliding rail.
[0029] The bottom plate is provided with a second stop portion for limiting the third mounting plate, a second proximity switch for detecting the position of the third mounting plate, and a third elastic protection rod corresponding to the third mounting plate at the other end of the second sliding rail.
[0030] The first proximity switch and the second proximity switch feed back the position of the third mounting plate to the control mechanism, and the control mechanism controls the operation of the fourth driving device.
[0031] Further, the dispensing mechanism comprises a fourth fixed plate, the bottom of the fourth fixed plate being connected to the bottom plate, the top of the fourth fixed plate being provided with a fourth mounting plate, and the fourth mounting plate being provided with a fifth driving device.
[0032] The fourth fixed plate is provided with a third sliding rail in the vertical direction towards one side of the throttle body, the movable end of the fifth driving device being connected to a second connecting block, the second connecting block being slidably connected to the third sliding rail through a third sliding block, and the second connecting block being connected to a dispensing gun for dispensing glue on the top end of the throttle shaft of the throttle body through a second fixed support.
[0033] The fourth fixed plate below the third sliding rail is provided with a fifth connecting plate, the fifth connecting plate being provided with a third stop portion for limiting the second connecting block and a fourth elastic protection rod corresponding to the second connecting block.
[0034] The control mechanism controls the operation of the fifth driving device and the dispensing gun.
[0035] Further, the fourth driving device carries the third mounting plate, the fourth connecting plate, the first mounting plate, and the throttle body to translate along the second sliding rail between the position directly below the pressing rod and the position directly below the dispensing gun.
[0036] The first driving device and the second driving device are air cylinders; the third driving device is a lead screw; the fourth driving device is a lead screw; and the fifth driving device is a lead screw.
[0037] In view of the above technical features, the utility model has the following beneficial effects:
[0038] 1, a kind of the pressure equipment of the throttle magnet assembly of the utility model, bottom plate is equipped with the first positioning mechanism for fixing throttle body, the second positioning mechanism for magnet assembly preassembly positioning, the pressing mechanism for magnet assembly is pressed in the installation place for installing magnet assembly on throttle and control mechanism, control mechanism can control the magnet assembly preassembly of second positioning mechanism is pressed in the throttle shaft one end end portion of the throttle body fixed by first positioning mechanism, automatically complete the pressing operation of magnet assembly, and the pressing efficiency is higher, and the pressing quality is better.
[0039] 2, a kind of the pressure equipment of the throttle magnet assembly of the utility model, second positioning mechanism includes the preassembly seat for magnet assembly preassembly positioning, preassembly seat is made of metal with magnet adsorption function, when magnet assembly is placed in preassembly seat, magnet assembly will be adsorbed in preassembly seat, avoid magnet assembly from preassembly seat falling before pressing, also help to improve the pressing efficiency, also can ensure that magnet assembly is in position accurate in preassembly seat, ensure that magnet assembly is pressed from front, ensure good pressing effect.
[0040] 3, a kind of the pressure equipment of the throttle magnet assembly of the utility model, still be equipped with translation mechanism and glue dispensing mechanism, before pressing, using translation mechanism to move throttle body to be directly below glue gun, and glue gun is glued to throttle shaft top end end portion, when magnet assembly is pressed in throttle shaft top end end portion by pressing mechanism, magnet assembly and throttle shaft top end end portion can also be bonded by glue, increase the connecting force between the two, if magnet assembly is damaged or invalid due to jaw, leading to the pressing effect between magnet assembly and throttle shaft top end end portion invalid, magnet assembly and throttle shaft top end end portion can also be bonded together by glue, magnet assembly will not fall off from throttle shaft top end end portion, improve the use safety of magnet assembly. BRIEF DESCRIPTION OF DRAWINGS
[0041] Figure 1 It is the structure schematic drawing of a kind of the pressure equipment of the throttle magnet assembly in specific embodiment 1 (magnet assembly has been pressed in throttle shaft top end end portion).
[0042] Figure 2 It is the structure schematic drawing of a kind of the pressure equipment of the throttle magnet assembly in specific embodiment 1 (third connecting plate is hidden, magnet assembly has been pressed in throttle shaft top end end portion).
[0043] Figure 3 It is the structure schematic of the pressing mechanism and second positioning mechanism in specific embodiment 1 Figure 1 .
[0044] Figure 4is a structural diagram of the pressing mechanism and the second positioning mechanism in the specific embodiment 1 Figure 2 .
[0045] Figure 5 is a structural diagram of the third connecting plate and the pre-assembly seat in the specific embodiment 1 (top view).
[0046] Figure 6 is a structural diagram of the pre-assembly seat in the specific embodiment 1.
[0047] Figure 7 is a structural diagram of the magnet assembly in the specific embodiment 1 (perspective view).
[0048] Figure 8 is a structural diagram of the magnet assembly in the specific embodiment 1 (bottom view).
[0049] Figure 9 is a structural diagram of the magnet assembly after installation in the specific embodiment 1.
[0050] Figure 10 is a structural diagram of the magnet assembly after installation in the specific embodiment 1.
[0051] Figure 11 is a structural diagram of the pressing equipment for the throttle valve magnet assembly in the specific embodiment 2 (the magnet assembly has been pressed on the top end of the throttle shaft).
[0052] Figure 12 is a structural diagram of the translation mechanism in the specific embodiment 2 Figure 1 .
[0053] Figure 13 is a structural diagram of the translation mechanism in the specific embodiment 2 Figure 2 .
[0054] Figure 14 is a structural diagram of the dispensing mechanism in the specific embodiment 2 Figure 1 .
[0055] Figure 15 is a structural diagram of the dispensing mechanism in the specific embodiment 2 Figure 2 .
[0056] Figure 16 is a partial structural diagram of the pressing mechanism and the dispensing mechanism in the specific embodiment 2.
[0057] In the figure: 100, first positioning mechanism; 101, bottom plate; 102, first mounting plate; 103, first fixed plate; 104, first fixed support; 105, second fixed plate; 106, first driving device; 107, first pressing block; 108, arc-shaped clamping opening; 109, first positioning hole;
[0058] 200, pressing mechanism; 201, third fixed plate; 202, second mounting plate; 203, second driving device; 204, first connecting plate; 205, pressing rod; 206, pressure sensor; 207, guide rod; 208, guide hole; 209, displacement sensor;
[0059] 300, second positioning mechanism; 301, second connecting plate; 302, third driving device; 303, first sliding rail; 304, first sliding block; 305, first connecting block; 306, third connecting plate; 307, preloading seat; 308, profiling through hole; 309, anti-error groove; 310, first stop block; 311, first L-shaped support; 312, first elastic protection rod; 313, first limiting rod; 314, first arc-shaped distance; 315, second arc-shaped distance; 316, third arc-shaped distance; 317, anti-error edge;
[0060] 400, throttle body; 401, throttle shaft; 402, magnet assembly; 403, claw of magnet assembly; 404, reset gear insert;
[0061] 500, translation mechanism; 501, second sliding rail; 502, third mounting plate; 503, second sliding block; 504, fourth driving device; 505, fourth connecting plate; 506, first stop portion; 507, first proximity switch; 508, second elastic protection rod; 509, second stop portion; 510, second proximity switch; 511, third elastic protection rod;
[0062] 600, dispensing mechanism; 601, fourth fixed plate; 602, fourth mounting plate; 603, fifth driving device; 604, third sliding rail; 605, second connecting block; 606, third sliding block; 607, fifth connecting plate; 608, third stop portion; 609, fourth elastic protection rod; 610, second fixed support; 611, dispensing gun. DETAILED DESCRIPTION
[0063] The present application will be further described below in connection with specific embodiments. It should be understood that these embodiments are only used to illustrate the present application and not used to limit the scope of the present application. In addition, it should be understood that after reading the content taught by the present application, those skilled in the art can make various changes or modifications to the present application, and these equivalent forms also fall within the scope of the appended claims of the present application.
[0064] Reference Figures 1 to 10In particular, embodiment 1 provides a press-fitting device for a throttle valve magnet assembly 402, which includes a base plate 101, a first positioning mechanism 100 on the base plate 101 for fixing a throttle valve body 400, a second positioning mechanism 300 for pre-positioning the magnet assembly 402, a pressing mechanism 200 for press-fitting the magnet assembly 402 at a mounting position of the throttle valve (the mounting position refers to a position for mounting the magnet assembly 402, such as the magnet assembly 402 being press-fitted at the top end of the throttle valve shaft 401, the pawl 403 of the magnet assembly 402 being clamped with the reset gear insert 404 to help fix the magnet assembly 402), and a control mechanism. The second positioning mechanism 300 includes a pre-assembly seat 307 for pre-positioning the magnet assembly 402, and the pre-assembly seat 307 is made of metal with a magnet-adsorbing function, such as being made of iron. The control mechanism controls the operation of the first positioning mechanism 100, the second positioning mechanism 300, and the pressing mechanism 200.
[0065] The first positioning mechanism 100 includes a first mounting plate 102, the first mounting plate 102 being provided with a first fixing plate 103 and a first fixing bracket 104 for fixing the throttle valve body 400; the first mounting plate 102 is further provided with a second fixing plate 105 connected to a first driving device 106 (such as a pneumatic cylinder), and the movable end of the first driving device 106 is provided with a first pressing block 107 for pressing the throttle valve body 400 in cooperation with the first fixing plate 103. The first pressing block 107 tightly presses one side of the throttle valve body 400 against the first fixing plate 103, and at the same time, the throttle valve body 400 is inserted into the arc-shaped fixing slot of the first fixing bracket 104. Then, the movable end of the first driving device 106, together with the first pressing block 107, moves towards the throttle valve body 400 until the first pressing block 107 presses the throttle valve body 400. At this time, the first pressing block 107 and the first fixing plate 103 press the throttle valve body 400 at both ends, thereby achieving the fixation of the throttle valve body 400. The first fixing bracket 104 is provided with an arc-shaped clamping opening 108 for fixing the throttle valve body 400, which matches the shape of the throttle valve body 400 and helps to pre-position the throttle valve body 400 before the first pressing block 107 and the first fixing plate 103 press the throttle valve body 400 at both ends. The control mechanism controls the operation of the first driving device 106.
[0066] The first mounting plate 102 is provided with a first positioning hole 109 for one end (such as the bottom end) of the throttle valve shaft 401 in the throttle valve body, which can ensure that the throttle valve shaft 401 remains in a vertical state, thereby facilitating the press-fitting of the mounting position for mounting the magnet assembly 402 at the other end (the top end of the throttle valve shaft 401) of the throttle valve in the vertical direction, and ensuring good press-fitting quality.
[0067] The third fixing plate 201 is arranged on the bottom plate 101, and the top of the third fixing plate 201 is connected with the second mounting plate 202.
[0068] The pressing mechanism 200 comprises a second driving device 203 and a pressing rod 205. The second driving device 203 (such as a pneumatic cylinder) is connected to the second mounting plate 202, and the movable end of the second driving device 203 is connected to the first connecting plate 204. The bottom of the first connecting plate 204 is provided with the pressing rod 205 for pressing the installation position of the magnet assembly 402 on the throttle body 400 for installing the magnet assembly 402. The pressing rod 205 is aligned with the magnet assembly 402 on the pre-assembly seat 307. The second driving device 203 drives the first connecting plate 204, and the pressing rod 205 and the pressure sensor 206 are lowered together until the pressing rod 205 presses on the magnet assembly 402, and the magnet assembly 402 is pressed and installed on the top end of the throttle shaft 401. The claw 403 of the magnet assembly 402 is clamped with the reset gear insert 404, and the pressing and installing operation of the magnet assembly 402 is realized. The control mechanism controls the operation of the second driving device 203.
[0069] The bottom of the first connecting plate 204 is also provided with the pressure sensor 206. The pressure sensor 206 feeds back the pressure condition of the pressing rod 205 pressing on the magnet assembly 402 to the control mechanism. The pressure sensor 206 corresponds to the third connecting plate 306. During the pressing and installing process of the magnet assembly 402 in the pre-assembly seat 307 by the pressing rod 205, the pressure sensor 206 presses on the third connecting plate 306, and at the same time detects the stress condition given by the second driving mechanism, and senses the change of the pressing force. If the pressing force suddenly increases, it means that the magnet assembly 402 is probably damaged, which facilitates the inspection and monitoring of the pressing and installing quality by the operator.
[0070] The top surface of the first connecting plate 204 is provided with a guide rod 207, and the second mounting plate 202 is provided with a guide hole 208. The guide rod 207 passes through the guide hole 208. The guide rod 207 is arranged in a vertical direction to help the first connecting plate 204 move up and down in the vertical direction, and to ensure that the pressing rod 205 is vertically pressed on the magnet assembly 402 of the pre-assembly seat, and to ensure the pressing and installing quality.
[0071] The second positioning mechanism 300 comprises a third driving device 302 and a preloading seat 307. The third fixed plate 201 is provided with a second connecting plate 301 and a vertical first sliding rail 303 on a side facing the throttle body 400. The second connecting plate 301 is connected to the third driving device 302 (such as a lead screw). The movable end of the third driving device 302 is connected to a first connecting block 305. The first connecting block 305 is slidably connected to the first sliding rail 303 through a first sliding block 304. The first connecting block 305 is connected to a third connecting plate 306. The third connecting plate 306 is provided with the preloading seat 307 corresponding to the position directly below the pressing rod 205. The preloading seat 307 is provided with a profiling through hole 308 matching the shape of the magnet assembly 402. The third driving device 302 drives the third connecting plate 306 to move up and down, adjusts the height of the third connecting plate 306, and indirectly adjusts the height of the preloading seat. Before the magnet is pressed, the preloading seat 307 is moved downward, so that the magnet assembly 402 in the preloading seat 307 is tightly attached above the top end of the throttle shaft 401, and the magnet assembly 402 is prevented from being pressed obliquely. The profiling through hole 308 is used for preloading the magnet assembly 402. The material of the preloading seat 307 can be attracted by the magnet. By using this characteristic, the magnet assembly 402 is preloaded in the profiling through hole 308, and the magnet assembly 402 is attracted in the profiling through hole 308 of the preloading seat 307 and will not fall off, achieving the preloading positioning effect. Preferably, the inner side wall of the profiling through hole 308 of the preloading seat 307 is provided with an error prevention groove 309 corresponding to the pawl 403 of the magnet assembly 402, such as three error prevention grooves 309 with different angles, which facilitates the accurate and convenient loading of the magnet assembly 402 into the profiling through hole 308 of the preloading seat 307, and improves the working efficiency and pressing quality of the magnet assembly 402 preloading operation. The error prevention grooves 309 are three, and the arc distances between adjacent error prevention grooves 309 are different (such as the first arc distance 314314, the second arc distance 315315, and the third arc distance 316316). In this way, the magnet assembly 402 can only be aligned at one angle to completely embed the three pawls 403 in the corresponding error prevention grooves 309, achieving accurate installation of the magnet assembly 402, and further improving the preloading efficiency of the magnet assembly 402 into the profiling through hole 308 of the preloading seat 307.
[0072] The outer side of the preloading seat 307 is also provided with an error prevention edge 317 to improve the installation efficiency between the preloading seat 307 and the third connecting plate 306.
[0073] The second connecting plate 301 is further provided with a first stop block 310 for limiting the first connecting block 305, the first connecting block 305 is connected with a first L-shaped support 311, and the first L-shaped support 311 is provided with a first elastic protection rod 312 corresponding to the first stop block 310; when the first connecting block 305 moves downward to the lowest position, the first connecting block 305 abuts against the first stop block 310, and before the first connecting block 305 contacts the first stop block 310, the first connecting block 305 first contacts the first elastic protection rod 312, so that the first connecting block 305 slowly falls and then abuts against the first stop block 310, thereby avoiding the impact on the first stop block 310 due to the excessive speed and force.
[0074] The first connecting block 305 is provided with a first limiting rod 313 at the top, and the first limiting rod 313 corresponds to the second mounting plate 202, thereby avoiding the first connecting block 305 from sliding off the upper part of the first sliding rail 303.
[0075] The second mounting plate 202 is further provided with a displacement sensor 209 for detecting the up-down movement position of the first connecting block 305, and the displacement sensor 209 feeds back the position condition of the up-down movement of the first connecting block 305 to the control mechanism. The displacement sensor 209 detects the up-down movement position of the first connecting block 305 in the vertical direction, which indirectly reflects the up-down movement position of the third connecting plate 306 and the pre-mounting seat 307 in the vertical direction, thereby facilitating the control mechanism to control the movable end of the third driving device 302 to stop moving downward, which can ensure that the first connecting block 305 moves downward with the third connecting plate 306, the pre-mounting seat 307 and the magnet assembly 402 to the specified position, so that the magnet assembly 402 is tightly attached to the top end of the throttle shaft 401 and is located directly above the top end of the throttle shaft 401, and meanwhile, the magnet assembly 402 will not damage the throttle shaft 401 or the reset gear insert 404, or will not be pushed out of the profiling through hole 308 of the pre-mounting seat 307. The control mechanism controls the operation of the third driving device 302.
[0076] Specific operation: first, the throttle body 400 is mounted into the first positioning mechanism 100, the first driving device 106 is controlled by the control mechanism, the first pressing block 107 and the first fixed plate 103 are used to press the throttle body 400, the throttle body 400 is fixed, then the magnet assembly 402 is pre-mounted into the profiling through hole 308 of the pre-mounting seat 307, the third driving device 302 of the second positioning mechanism 300 is controlled by the control mechanism to move downward with the third connecting plate 306, the pre-mounting seat 307 and the magnet assembly 402 to the position where the magnet assembly 402 is tightly attached to the throttle body for mounting the magnet assembly 402 and is located directly above the throttle body, the second driving device 203 is controlled by the control mechanism to move the pressing rod 205 downward until the pressing rod 205 presses the magnet assembly 402 to the top end of the throttle shaft 401, thereby completing the pressing operation between the magnet assembly 402 and the throttle body 400.
[0077] Referring to Figures 11 to 16 In this embodiment 2, in addition to the content of embodiment 1, the press-fitting device further comprises a dispensing mechanism 600 for dispensing glue on the magnet assembly 402, and a translation mechanism 500 for translating the first mounting plate 102 so that the throttle body 400 moves between the position directly below the dispensing mechanism 600 and the position directly below the press-fitting mechanism, facilitating dispensing glue on the magnet assembly 402 before press-fitting the magnet assembly 402, and facilitating bonding the magnet assembly 402 and the reset gear insert 404 by glue after press-fitting (the magnet assembly 402 and the reset gear insert 404 are connected by the pawl 403) the magnet assembly 402 and the reset gear insert 404, increasing the bonding by glue, double connection guarantee, even if the press-fitting structure between the magnet assembly 402 and the reset gear insert 404 fails (for example, the pawl 403 for connecting the magnet assembly 402 and the reset gear insert 404 fails or is damaged, resulting in the failure of the pawl 403 connection between the two), the magnet assembly 402 and the reset gear insert 404 can still be bonded together by glue, without causing the magnet assembly 402 to fall off, improving the connection safety of the two.
[0078] The control mechanism controls the operation of the translation mechanism 500 and the dispensing mechanism 600.
[0079] Specifically, the translation mechanism 500 comprises a second sliding rail 501 arranged on the bottom plate 101, a third mounting plate 502 slidably connected to the second sliding rail 501 through a second sliding block 503, and a fourth driving device 504 (such as a lead screw) arranged below the bottom plate 101. The fourth driving device 504 is connected to the bottom of the third mounting plate 502, the top of the third mounting plate 502 is connected to the bottom of a fourth connecting plate 505, and the top of the fourth connecting plate 505 is connected to the bottom of the first mounting plate 102. The fourth driving device 504 translates the third mounting plate 502, the fourth connecting plate 505, the first mounting plate 102, and the throttle body 400 thereon along the second sliding rail 501, and translates between the position directly below the press rod 205 and the position directly below the dispensing gun 611. First, the throttle body 400 is moved to the position directly below the dispensing gun 611, facilitating the dispensing gun 611 to dispense glue on the magnet assembly 402, and then the throttle body 400 is translated to the position directly below the press rod 205, facilitating the press rod 205 to press-fit the magnet assembly 402. The fourth connecting plate 505 serves as a transition plate between the first mounting plate 102 and the third mounting plate 502, facilitating the replacement of the first mounting plate 102 and the components thereon, and also helping to adjust the height of the first mounting plate 102 and the components thereon, cooperating with the pressing mechanism 200 to press-fit the magnet assembly 402 and the dispensing mechanism 600 to dispense glue on the magnet assembly 402.
[0080] The bottom plate 101 is provided with a first stop portion 506 for limiting the third mounting plate 502, a first proximity switch 507 for detecting the position of the third mounting plate 502, and a second elastic protection rod 508 corresponding to the third mounting plate 502 at one end of the second sliding rail 501. The first stop portion 506 is used to prevent the second sliding block 503 from sliding off the one end of the second sliding rail 501. The first proximity switch 507 is used to detect the position of the third mounting plate 502. Before the third mounting plate 502 contacts the first stop portion 506, it first contacts the second elastic protection rod 508, so that the third mounting plate 502 slowly moves to the first stop portion 506, avoiding the impact of the first stop portion 506 and the first proximity switch 507 due to excessive speed and force, and protecting the first proximity switch 507.
[0081] The bottom plate 101 is provided with a second stop portion 509 for limiting the third mounting plate 502, a second proximity switch 510 for detecting the position of the third mounting plate 502, and a third elastic protection rod 511 corresponding to the third mounting plate 502 at the other end of the second sliding rail 501. The second stop portion 509 is used to prevent the second sliding block 503 from sliding off the other end of the second sliding rail 501. The second proximity switch 510 is used to detect the position of the third mounting plate 502. Before the third mounting plate 502 contacts the second stop portion 509, it first contacts the third elastic protection rod 511, so that the third mounting plate 502 slowly moves to the second stop portion 509, avoiding the impact of the second stop portion 509 and the second proximity switch 510 due to excessive speed and force, and protecting the second proximity switch 510.
[0082] The first proximity switch 507 and the second proximity switch 510 feed back the position of the third mounting plate 502 to the control mechanism, which controls the operation of the fourth driving device 504.
[0083] The dispensing mechanism 600 includes a fourth fixed plate 601 connected to the bottom plate 101 at the bottom, and a fourth mounting plate 602 provided at the top of the fourth fixed plate 601. The fourth mounting plate 602 is provided with a fifth driving device 603 (such as a lead screw).
[0084] The fourth fixed plate 601 is provided with a third sliding rail 604 in the vertical direction on the side facing the throttle body 400. The movable end of the fifth driving device 603 is connected to a second connecting block 605, which is slidably connected to the third sliding rail 604 through a third sliding block 606. The second connecting block 605 is connected to a dispensing gun 611 for dispensing glue on the top end of the throttle shaft 401 of the throttle body 400 through a second fixed support 610.
[0085] When the translation mechanism 500 carries the throttle body 400 to be directly below the glue dispensing gun 611, the control mechanism controls the fifth driving device 603 to move downward along the third sliding rail 604 until the glue outlet of the glue dispensing gun 611 is opposite to the top end of the throttle shaft 401 used for pressing the magnet assembly 402, so as to facilitate the glue dispensing gun 611 to complete the glue dispensing operation on the top end of the throttle shaft 401, and after the glue dispensing, the control mechanism controls the fifth driving device 603 to move upward along the third sliding rail 604, so as to facilitate the translation mechanism 500 to carry the throttle body 400 to be below the pressing rod 205 to perform the pressing operation of the magnet assembly 402.
[0086] The fourth fixed plate 601 below the third sliding rail 604 is provided with a fifth connecting plate 607, the fifth connecting plate 607 is provided with a third stop portion 608 for limiting the second connecting block 605 and a fourth elastic protection rod 609 corresponding to the second connecting block 605; the third stop portion 608 is used to avoid the third sliding block 606 from sliding off the bottom of the third sliding rail 604. Before the third sliding block 606 slides down to the bottom and contacts the third stop portion 608, the third sliding block 606 first contacts the fourth elastic protection rod 609, so as to avoid that the third sliding block 606 slides down too fast and impacts the third stop portion 608 with too much force.
[0087] The control mechanism controls the operation of the fifth driving device 603 and the glue dispensing gun 611.
[0088] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0089] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0090] The above description is only preferred embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation obtained by using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A press-fitting device for a throttle body magnet assembly, characterized in that: The pressing equipment comprises a bottom plate (101), a first positioning mechanism (100) for fixing a throttle body (400) on the bottom plate (101), a second positioning mechanism (300) for pre-assembly positioning of a magnet assembly (402), a pressing mechanism (200) for pressing the magnet assembly (402) on the throttle body (400), and a control mechanism; the second positioning mechanism (300) comprises a pre-assembly seat (307) for pre-assembly positioning of the magnet assembly (402), and the pre-assembly seat (307) is made of metal with a magnet adsorption function; The control mechanism controls the operation of the first positioning mechanism (100), the second positioning mechanism (300), and the pressing mechanism (200).
2. The press fitting apparatus for a throttle magnet assembly according to claim 1, wherein: The first positioning mechanism (100) comprises a first mounting plate (102), the first mounting plate (102) is provided with a first fixing plate (103) and a first fixing support (104) for fixing the throttle body (400), and the first mounting plate (102) is further provided with a second fixing plate (105) connected with a first driving device (106); the movable end of the first driving device (106) is provided with a first pressing block (107) for pressing the throttle body (400) in cooperation with the first fixing plate (103); the first fixing support (104) is provided with an arc-shaped clamping opening (108) for fixing the throttle body (400); The control mechanism controls the operation of the first driving device (106).
3. The press assembly apparatus for a throttle magnet assembly of claim 2, wherein: The bottom plate (101) is provided with a third fixing plate (201), and the top of the third fixing plate (201) is connected with a second mounting plate (202); The pressing mechanism (200) comprises a second driving device (203) and a pressing rod (205), the second driving device (203) is connected to the second mounting plate (202), the movable end of the second driving device (203) is connected with a first connecting plate (204), the bottom of the first connecting plate (204) is provided with the pressing rod (205) for pressing the magnet assembly (402) on the throttle body (400), and the pressing rod (205) is aligned with the magnet assembly (402) on the pre-assembly seat (307); The control mechanism controls the operation of the second driving device (203).
4. The press assembly apparatus for a throttle magnet assembly of claim 3, wherein: The second positioning mechanism (300) comprises a third driving device (302) and a pre-assembly seat (307), the side of the third fixing plate (201) facing the throttle body (400) is provided with a second connecting plate (301) and a vertical first sliding rail (303), the second connecting plate (301) is connected with the third driving device (302), the movable end of the third driving device (302) is connected with a first connecting block (305), the first connecting block (305) is slidably connected with the first sliding rail (303) through a first sliding block (304), the first connecting block (305) is connected with a third connecting plate (306), the third connecting plate (306) is provided with the pre-assembly seat (307) corresponding to the position directly below the pressing rod (205), and the pre-assembly seat (307) is provided with a profiling through hole (308) matched with the shape of the magnet assembly (402); The control mechanism controls the operation of the third driving device (302).
5. The press assembly apparatus for a throttle magnet assembly of claim 4, wherein: The inner side wall of the profiling through hole (308) of the preloading seat (307) is provided with an error-proof groove (309); The preloading seat (307) is made of iron; The first connecting plate (204) is further provided with a pressure sensor (206) at the bottom, which feeds back the pressure of the pressure rod (205) on the magnet assembly (402) to the control mechanism; The first connecting plate (204) is provided with a guide rod (207) on the top surface, and the second mounting plate (202) is provided with a guide hole (208), and the guide rod (207) passes through the guide hole (208); The second connecting plate (301) is further provided with a first stop block (310) for limiting the first connecting block (305); The first connecting block (305) is connected with a first L-shaped support (311), and the first L-shaped support (311) is provided with a first elastic protection rod (312) corresponding to the first stop block (310); The first connecting block (305) is provided with a first limiting rod (313) at the top, and the first limiting rod (313) corresponds to the second mounting plate (202); The second mounting plate (202) is further provided with a displacement sensor (209) for detecting the up-down moving position of the first connecting block (305), and the displacement sensor (209) feeds back the position of the up-down movement of the first connecting block (305) to the control mechanism.
6. The press fitting apparatus for a throttle magnet assembly according to claim 5, wherein: The error-proof groove (309) is three, the arc distance between adjacent error-proof grooves (309) is different; The first mounting plate (102) is provided with a first positioning hole (109) for the one end of the throttle shaft (401) in the throttle body; The preloading seat (307) is further provided with an error-proof edge (317) on the outer side.
7. The press fitting apparatus for a throttle magnet assembly according to claim 6, wherein: The pressing equipment further comprises a dispensing mechanism (600) for dispensing the magnet assembly (402), and a translation mechanism (500) for translating the first mounting plate (102) so that the throttle body (400) moves between the directly below the dispensing mechanism (600) and the directly below the pressing mechanism; The control mechanism controls the operation of the translation mechanism (500) and the dispensing mechanism (600).
8. The press fitting apparatus for a throttle magnet assembly according to claim 7, wherein: The translation mechanism (500) comprises a second sliding rail (501) arranged on the bottom plate (101), a third mounting plate (502) slidably connected to the second sliding rail (501) through a second sliding block (503), a fourth driving device (504) arranged below the bottom plate (101), the fourth driving device (504) connected to the bottom of the third mounting plate (502), the top of the third mounting plate (502) connected to the bottom of the fourth connecting plate (505), and the bottom of the first mounting plate (102) connected to the top of the fourth connecting plate (505); The bottom plate (101) is provided with a first stop portion (506) for limiting the third mounting plate (502), a first proximity switch (507) for detecting the position of the third mounting plate (502), and a second elastic protection rod (508) corresponding to the third mounting plate (502) at a position corresponding to one end of the second sliding rail (501); The bottom plate (101) is provided with a second stop portion (509) for limiting the third mounting plate (502) and a second proximity switch (510) for detecting the position of the third mounting plate (502) at the position corresponding to the other end of the second sliding rail (501); and a third elastic protection rod (511) corresponding to the third mounting plate (502); The first proximity switch (507) and the second proximity switch (510) feed back the position of the third mounting plate (502) to the control mechanism, and the control mechanism controls the operation of the fourth driving device (504).
9. The press assembly apparatus for a throttle magnet assembly of claim 8, wherein: The dispensing mechanism (600) comprises a fourth fixed plate (601), the bottom of the fourth fixed plate (601) is connected with the bottom plate (101), and the top of the fourth fixed plate (601) is provided with a fourth mounting plate (602) provided with a fifth driving device (603); The fourth fixed plate (601) is provided with a third sliding rail (604) in the vertical direction on the side facing the throttle body (400), the movable end of the fifth driving device (603) is connected with a second connecting block (605), the second connecting block (605) is slidably connected with the third sliding rail (604) through a third sliding block (606), and the second connecting block (605) is connected with a dispensing gun (611) for dispensing on the top end of the throttle shaft (401) of the throttle body (400) through a second fixed support (610); The fourth fixed plate (601) below the third sliding rail (604) is provided with a fifth connecting plate (607), the fifth connecting plate (607) is provided with a third stop portion (608) for limiting the second connecting block (605) and a fourth elastic protection rod (609) corresponding to the second connecting block (605); The control mechanism controls the operation of the fifth driving device (603) and the dispensing gun (611).
10. The press assembly apparatus for a throttle magnet assembly of claim 9, wherein: The fourth driving device (504) carries the third mounting plate (502), the fourth connecting plate (505), the first mounting plate (102) and the throttle body (400) to translate along the second sliding rail (501) between the position directly below the pressing rod (205) and the position directly below the dispensing gun (611); The first driving device (106) and the second driving device (203) are air cylinders; the third driving device (302) is a lead screw; the fourth driving device (504) is a lead screw; and the fifth driving device (603) is a lead screw. The fifth driving device (603) is a lead screw.