Flange gasket side face polishing device

By designing a flange gasket side polishing device, and utilizing the combination of a rotating platform and a polishing cloth wheel, the leakage problem caused by the rough surface of the flange gasket was solved, the polishing efficiency and accuracy were improved, and it can adapt to flange gaskets of different specifications to meet the high precision requirements of electronic-grade chemical pipeline sealing.

CN223670923UActive Publication Date: 2025-12-16JIANGNAN FLUOROPLASTIC
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Patent Information

Application Number
CN202422908989.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-16
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Traditional flange gaskets are prone to leakage or chemical residue due to their rough surface during use. Existing grinding methods are inefficient and inconsistent, and cannot meet the high precision requirements of sealing pipelines for electronic-grade chemicals.

Method used

A flange gasket side polishing device was designed, including a rotating platform, a positioning component, a polishing device, and an adjustment component. Through the cooperation of the rotating platform and the polishing cloth wheel, the flange gasket can be polished efficiently, adapting to flange gaskets of different specifications.

Benefits of technology

It improves the polishing efficiency and precision of flange gaskets, adapts to flange gaskets of different specifications, meets the high-precision sealing requirements of electronic-grade chemical pipelines, and reduces the risk of leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange gasket side face polishing device which comprises a main body frame, a rotating platform arranged below the main body frame and a positioning assembly arranged over the rotating platform, and the positioning assembly comprises a movable rod driven by a motor and a circular plate fixing piece connected with the movable rod. A polishing device connected with a rotating shaft is further arranged between the positioning assembly and the rotating platform and on the main body frame, the polishing device polishes the arc of the flange gasket, a downward pressing fixing part is further arranged below the movable rod, and the cross section of a circular plate fixing part is arranged to be in an inclined plane shape with the wide upper portion and the narrow lower portion. And the flange gasket can be better positioned and matched. An adjusting rod is additionally arranged between the movable rod and the circular plate fixing piece to adapt to flange gaskets of different specifications.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline transportation equipment field especially relates to a flange gasket side polishing device. BACKGROUND

[0002] In the chemical industry, in order to ensure that the high purity transmission environment of pipeline is not polluted, usually use the flange gasket of PTFE (polytetrafluoroethylene) material as sealing element. However, the traditional flange gasket is rough in the actual use process and is easy to cause leakage or chemical substance residue problem, which causes certain influence to production process. The production method of the existing flange gasket is mainly through moulding after simple polishing process to reach certain smoothness. But this method often cannot effectively improve the flatness and smoothness of gasket side, especially when facing the sealing demand of electronic grade chemical pipeline, it is not up to the task. Traditional single hand polishing or ordinary machine polishing cannot adapt to the demand of circular gasket side polishing, and the efficiency is low and consistency is poor. SUMMARY

[0003] The utility model provides a flange gasket side polishing device, can improve the polishing efficiency of flange gasket, and adapts to the circular flange gasket.

[0004] In order to solve the above-mentioned main technical problem, the technical scheme provided by the utility model is as follows:

[0005] A kind of flange gasket side polishing device, including main body frame, rotary platform is arranged in the lower portion in the main body frame interior, positioning assembly is arranged between rotary platform and the main body frame above it, the positioning assembly includes movable rod connected with telescopic cylinder, circular plate fixing piece is connected below movable rod, the positioning assembly is directly opposite rotary platform, polishing device is also arranged on main body frame between the positioning assembly and the rotary platform, the rotary platform is connected with motor spindle.

[0006] In order to adapt to different specifications and sizes of flange gasket, the technical scheme provided by the utility model includes: adjusting assembly is also arranged between the circular plate fixing piece and the movable rod, the adjusting assembly includes fixed block and adjusting rod arranged in circular plate fixing piece, the adjusting rod is opened with positioning hole, the fixed block is opened with through slot, limit hole is arranged in through slot, second spring connecting ball is arranged in limit hole, the ball partially leaks out of the limit hole, the ball that leaks out of limit hole is adapted to the positioning hole.

[0007] In order to facilitate the flange gasket to realize clamping and positioning, the utility model provides technical scheme, still be provided with the lower pressing fixed part below the movable rod, still be provided with the buffer pad below the lower pressing fixed part, the cross section of the round plate fixed part is wide on the top and narrow on the bottom, and the inside forms the inclined plane, so that the cavity formed in the inside of two round plate fixed parts is narrow on the top and wide on the bottom, the round plate positioning member is conveniently reset through the spring connection to the upper portion of main frame.

[0008] Further, the surface of the inside of the round plate fixed part can also be provided with a buffer pad, preferably of sponge material, more preferably of latex material.

[0009] To simplify the structure, the rotating platform is connected to the polishing device through the first gear and the second gear engaged with the first gear fixedly arranged on the rotating shaft, and the polishing device is a polishing cloth wheel.

[0010] The utility model has the advantages and beneficial effects that:

[0011] 1. The side polishing device for flange gaskets makes up for the deficiencies of the prior art and improves the production and processing efficiency of burr treatment of flange gaskets.

[0012] 2. The positioning assembly, lower pressing fixed part, shape of the round plate fixed part and buffer pad improve the polishing precision.

[0013] 3. The rotating platform, positioning assembly, polishing device and polishing device group improve the polishing efficiency of flange gaskets.

[0014] 4. The adjustment assembly makes the utility model further adaptable to flange gaskets of different specifications. DRAWINGS

[0015] Figure 1 is a structural schematic view of the utility model embodiment one;

[0016] Figure 2 is an exploded structural schematic view of the positioning assembly of the utility model embodiment;

[0017] Figure 3 is a sectional structural schematic view of the movable rod along A-A of the utility model embodiment one;

[0018] Figure 4 is a sectional structural schematic view of the fixed block of the utility model embodiment one;

[0019] Figure 5 is a sectional structural schematic view of the rotating platform and the polishing device of the utility model embodiment one;

[0020] Figure 6is a structure schematic view of the rotating platform and the round plate positioning piece of the embodiment two of the utility model;

[0021] Figure 7 is a structure schematic view of one of the grinding workpieces of the utility model.

[0022] Reference signs:

[0023] 1-main body frame, 2-rotating platform, 3-positioning assembly, 31-movable rod, 32-round plate fixing piece, 33-pressing fixing part, 34-cushion pad, 35-first spring, 4-polishing device, 5-adjusting assembly, 51-fixing block, 52-through slot, 53-limiting hole, 54-small ball, 55-adjusting rod, 56-positioning hole, 57-second spring, 6-first gear, 61-second gear, 62-rotating shaft, 7-circular belt screw hole tetrafluoroethylene gasket. DETAILED DESCRIPTION

[0024] The specific embodiments of the utility model are further described below in combination with the drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model.

[0025] Embodiment one

[0026] Please refer to Figures 1-4 , a side polishing device of flange gasket, including main body frame 1, rotating platform 2 is arranged below in the inside of main body frame 1, positioning assembly 3 is arranged between rotating platform 2 and the upper main body frame 1 thereof, the positioning assembly 3 includes movable rod 31 connected with telescopic cylinder, two round plate fixing pieces 32 are slidably connected below movable rod 31 through sleeve, and round plate fixing piece 32 is connected to the upper portion of main body frame 1 through first spring 35. The positioning assembly 3 is opposite to the rotating platform, and polishing device 4 is further arranged on the main body frame between the positioning assembly 3 and the rotating platform 2, and the rotating platform 2 is connected with telescopic cylinder, and it needs to be explained that movable rod 31 can rotate, and only the up-and-down movement is driven by telescopic cylinder.

[0027] Adjusting assembly 5 is further arranged between round plate fixing piece 32 and movable rod 31, adjusting assembly 5 includes fixing block 51 and adjusting rod 55 arranged in round plate fixing piece 32, adjusting rod 55 is provided with positioning hole 56, fixing block 51 is provided with through slot 52, limiting hole 53 is arranged in through slot 52, second spring 57 connected small ball 54 is arranged in limiting hole 53, small ball 54 partially leaks out of limiting hole 53, and the small ball that leaks out of limiting hole 53 is adapted to positioning hole 56. Adapt to different specifications of flange gasket.

[0028] A lower pressing fixed part 33 is arranged below the movable rod 31, and a buffer pad 34 is arranged below the lower pressing fixed part 33. The cross section of the circular plate fixing part 32 is designed such that the cavity between the two circular plate fixing parts 32 is in the shape of a circular truncated cone with a narrow top and a wide bottom. The inner surface of the circular plate fixing part is also provided with a buffer pad 34. The buffer pad 34 is preferably made of sponge material, and more preferably made of latex material. The buffer pad 34 is mainly arranged to prevent secondary damage to the flange gasket during machining. In addition, the buffer pad 34 can also alleviate the damage to the surface structure of the flange gasket caused by the relative rotation friction between the circular plate fixing part 32, the lower pressing fixed part 33 and the flange gasket.

[0029] In order to simplify the structure and improve the polishing effect of the polishing device on the burrs at the edge of the flange gasket, the polishing device 4 is a polishing cloth wheel. The surface of the polishing cloth wheel is a flexible polishing cloth with elasticity. Since the burrs at the edge of the flange gasket formed by the mold pressing are not obvious, the polishing device is mainly used for the high-precision requirement of the electronic-grade chemical pipeline, and the polishing thickness is about tens of microns. Therefore, the polishing device does not need to move along the radial direction of the rotating platform 2, but can be polished by the elastic effect of the polishing cloth wheel. A rotating shaft is arranged below the rotating platform 2, and the rotating shaft is connected to the polishing device 4 through a first gear 6 and a rotating shaft 62. By adjusting the gear transmission ratio, the polishing cloth wheel can be driven by a single motor, and the polishing cloth wheel can rotate.

[0030] Please refer to Figure 5 The rotating shaft 62 of the polishing cloth wheel is fixedly provided with a second gear 61, the second gear 61 is engaged with the first gear 6, and the polishing cloth wheel is driven to rotate by the motor main shaft connected to the rotating platform 2, thereby reducing the unnecessary setting of the motor.

[0031] Please refer to Figure 7 The workpiece polished by the utility model is a circular four-fluoride gasket 7 with screw holes.

[0032] Working principle:

[0033] First, the flange gasket is placed on the rotating platform, the buffer pad of the lower pressing fixed part is contacted with the flange gasket on the rotating platform, the movable rod is manually downwardly buckled with the flange gasket, the flange gasket is adjusted to be located at the center position of the rotating platform, the flange gasket is pressed tightly by the lower pressing fixed part, the circular plate fixing part is reset due to the fact that one end of the first spring is connected to the main frame, and at this time, the rotating platform rotates, the flange gasket is tangent to the polishing cloth wheel, and the polishing work is completed. The movable rod is a sleeve, the sleeve is connected with the telescopic cylinder, and the sleeve can rotate with the rotating platform to avoid damage to the flange gasket caused by the relative rotation between the rotating platform and the movable rod.

[0034] When adjusting the gaskets of different sizes, the sliding block is slid, and the force between the ball and the adjusting rod is forced, so that the ball is forced into the limiting hole of the fixed block against the elastic force of the second spring. When the adjusting rod and the ball move to the next positioning hole, the ball is clamped into the new positioning hole under the action of the elastic force of the second spring. Adjusting all the above structures can realize the polishing requirements of different sizes of gaskets.

[0035] Embodiment two

[0036] Please refer to Figure 6 Different from embodiment one, three round plate positioning members are arranged in embodiment two, and the adjusting assembly is arranged correspondingly. The arrangement of the three round plate positioning members makes the round plate fixing member have three tangent points for the smaller size gaskets after the adjusting assembly is adjusted, which is beneficial to the positioning of the gaskets.

[0037] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the technical principles of the present application, some improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the present application.

Claims

1. A flange gasket side polishing device, comprising a main frame, a rotating platform disposed below the main frame, a positioning assembly disposed between the rotating platform and the main frame above it, the positioning assembly comprising a movable rod connected to a telescopic cylinder, a circular plate fixing component slidably disposed below the movable rod, the positioning assembly facing the rotating platform, a polishing device disposed on the main frame between the positioning assembly and the rotating platform, the rotating platform being connected to a motor spindle, and a pressing fixing part disposed below the movable rod.

2. The flange gasket side polishing device according to claim 1, characterized in that: An adjustment assembly is also provided between the circular plate fixing component and the movable rod. The adjustment assembly includes a fixing block and an adjustment rod provided on the circular plate fixing component. The adjustment rod has a positioning hole, and the fixing block has a through groove. A limit hole is provided in the through groove. A small ball connected to a second spring is provided in the limit hole. The small ball partially protrudes from the limit hole and is adapted to the positioning hole.

3. The flange gasket side polishing device according to claim 1, characterized in that: The circular plate fastener is connected to the upper part of the main frame via a first spring.

4. The flange gasket side polishing device according to claim 1, characterized in that: A buffer pad is also provided below the pressing and fixing part.

5. The flange gasket side polishing device according to claim 1, characterized in that: The circular plate fastener has a cross-section that is wider at the top and narrower at the bottom, and forms a sloping surface on the inner side. A buffer pad is provided on the inner surface of the circular plate fastener.

6. The flange gasket side polishing device according to claim 1, characterized in that: The rotating platform is connected to a polishing device via a first gear and a second gear fixedly mounted on the rotating shaft and meshing with the first gear. The polishing device is a polishing cloth wheel.

7. The flange gasket side polishing device according to claim 3 or 4, characterized in that: The cushioning pad is a sponge pad or a latex pad.