Online automatic removing device for residual materials outside glass cutting line body
The online automatic material removal device for external glass cutting lines automatically removes residual material from the edges of glass substrates using modules and gripper mechanisms, solving the safety risks and quality instability issues of traditional manual removal methods, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520014181.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-04
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-04
AI Technical Summary
Traditional manual methods for removing glass substrate residues have problems such as high safety risks, unstable quality, and low efficiency.
An online automatic material removal device for glass cutting wires is designed. It uses horizontal and vertical linear modules to drive a rotating gripper mechanism to clamp the edge of the glass substrate, and uses an electric cylinder to drive a push rod to flip the clamping unit to achieve automatic material removal.
This achieves uniformity at the edges of the glass substrate, avoids the influence of human factors, improves product quality and production efficiency, and reduces safety risks and labor burden for operators.
Smart Images
Figure CN223674516U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass substrate cutting field especially online glass cutting line body outer residual material automatic removal device. BACKGROUND
[0002] In the cutting process of glass substrate, the edge of a piece is usually called residual material or edge excess, and the edge area without processing may cause stress concentration of glass in the subsequent processing process, thereby increasing the risk of glass substrate breakage, so the residual material of these edge areas is usually removed and discarded, and the removal of residual material can ensure the neatness of the edge of the cut glass substrate, so that the edge has no cracks or burrs, thereby improving the yield of products and the quality of products.
[0003] The traditional residual material cracking method is to use manual tools to break off the excess residual material on the glass substrate and discard it by the operator, since the operator's hands need to directly contact the glass substrate during the removal of the residual material, the glass substrate at the residual material position is easy to cut the operator's fingers, which is relatively dangerous, and in the case of manual operation, the subjective factors are relatively large, the removed residual material glass substrate fracture will appear uneven quality, furthermore, the operation efficiency of manual operation is relatively low. UTILITY MODEL CONTENT
[0004] The utility model provides a technical scheme to solve the above problems.
[0005] An online glass cutting line body outer residual material automatic removal device, comprising a rack platform;
[0006] Two horizontal linear modules are installed on the rack platform, and the two horizontal linear modules are arranged in parallel and separated left and right from each other, a vertical mounting frame is connected to the horizontal linear module, a vertical linear module is fixedly installed in the vertical mounting frame, the two vertical linear modules are arranged symmetrically left and right from each other, a rotating bracket is connected to the vertical linear module, and a rotating jaw mechanism is installed on the rotating bracket;
[0007] The rotating jaw mechanism comprises a connecting bracket, an electric cylinder and a clamping unit, the clamping unit is rotatably installed in the connecting bracket, the electric cylinder is fixedly installed above the connecting bracket, a push rod is connected to the electric cylinder, a hinge block is fixedly installed on the outside of the clamping unit, and the lower end of the push rod is hingedly installed in the hinge block.
[0008] Further, the first connecting plate is connected to the horizontal linear module, the first cross roller bearing is installed between the first connecting plate and the vertical mounting frame, the outer ring of the first cross roller bearing is fixedly connected to the first connecting plate, and the inner ring of the first cross roller bearing is fixedly connected to the bottom of the vertical mounting frame.
[0009] Further, the rotating clamp mechanism is provided with two, and the vertical linear module on the left and right sides correspondingly drives the rotating clamp mechanism to move up and down through the rotating support.
[0010] Further, the rotating support on the right side comprises a second connecting plate, a linear slide rail, a plurality of sliding blocks, a third connecting plate and a second cross roller bearing, the vertical linear module on the right side drives the second connecting plate to move up and down, the linear slide rail is fixedly installed on the second connecting plate, the sliding blocks are fixedly installed on the back of the third connecting plate, the sliding blocks are slidably installed on the linear slide rail in a one-to-one correspondence, the outer ring of the second cross roller bearing is fixedly connected with the third connecting plate, and the inner ring of the second cross roller bearing is fixedly connected with the connecting support on the rotating clamp mechanism on the right side.
[0011] Further, the rotating support on the left side comprises a fourth connecting plate, a slide rail replacement block, a fifth connecting plate and a third cross roller bearing, the vertical linear module on the left side drives the fourth connecting plate to move up and down, the slide rail replacement block is fixedly installed between the fourth connecting plate and the fifth connecting plate, the outer ring of the third cross roller bearing is fixedly connected with the fifth connecting plate, and the inner ring of the third cross roller bearing is fixedly connected with the connecting support on the rotating clamp mechanism on the left side.
[0012] Further, the clamping mechanism comprises a rack plate, a motor, two slide rail support frames, a clamp jaw slide rail, a plurality of sliding blocks, an upper clamp jaw and a lower clamp jaw, the rack plate is fixedly installed on the connecting support, the motor is fixedly installed on the rack plate, the slide rail support frames are fixedly installed on the rack plate, the clamp jaw slide rail is fixedly installed on the two slide rail support frames, the sliding blocks are slidably installed on the clamp jaw slide rail, the motor drives the sliding blocks to move up and down on the clamp jaw slide rail, and the two ends of the upper clamp jaw and the lower clamp jaw are fixedly installed on the sliding blocks at corresponding positions.
[0013] Further, the rotor of the motor is connected with a clamp jaw pressing disc, the end portions of the upper clamp jaw and the lower clamp jaw are fixedly installed with follow-up bearings, two special-shaped groove structures are formed in the clamp jaw pressing disc, the follow-up bearings are gap-fitted in the special-shaped groove structures, and the upper clamp jaw and the lower clamp jaw are driven to fold or open each other through cooperation of the special-shaped groove structures and the follow-up bearings when the motor rotates.
[0014] Further, an upper clamping plate is fixedly installed between the upper clamp jaws of the two rotating clamp mechanisms, and a lower clamping plate is fixedly installed between the lower clamp jaws of the two rotating clamp mechanisms.
[0015] Further, the hinge block is fixedly installed on the outside of the motor.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1. The utility model discloses a rotating gripper mechanism is transported to the appropriate position with two horizontal straight line modules of bottom and the vertical straight line module of both sides, and the rotating gripper mechanism utilizes the edge of glass substrate to be clamped with clamping unit, then opens the electric cylinder, and the electric cylinder drives the clamping unit to overturn through the push rod, and then realizes the edge of glass substrate is broken, realizes the automatic removal of the edge of glass substrate, guarantees the neatness of the edge of glass substrate after cutting, lets its edge have no crack or burr, thereby improves the finished product rate and the quality of product of product;
[0018] 2. The utility model discloses a clamping and overturning mode realizes the automatic edge of breaking, and the force, angle of breaking can be controlled, avoids the human factor when removing residual material, guarantees the production quality of product;
[0019] 3. It can avoid the operator to directly contact with residual material, and then prevent the finger from being hurt, can reduce the labor burden of operation personnel, can effectively improve the production efficiency.
[0020] The additional aspects and advantages of the utility model will be partly given in the following description, and some will become obvious from the following description, or be understood through the practice of the utility model. DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without the creative labor.
[0022] Figure 1 It is the structure schematic diagram of the utility model;
[0023] Figure 2 It is the explosion structure schematic diagram of the utility model;
[0024] Figure 3 It is the structure schematic diagram of vertical mounting frame;
[0025] Figure 4 It is the structure schematic diagram of right side rotating support;
[0026] Figure 5 It is the structure schematic diagram of left side rotating support;
[0027] Figure 6 It is the structure schematic diagram of rotating gripper mechanism;
[0028] Figure 7 It is the installation structure schematic diagram of clamping unit;
[0029] Figure 8 Structure diagram of the clamping jaw pressing disc.
[0030] As shown in the figure: 1, rack platform; 2, horizontal linear module; 3, vertical mounting frame; 4, vertical linear module; 5, rotating support; 501, second connecting plate; 502, linear slide rail; 503, sliding block; 504, third connecting plate; 505, second cross roller bearing; 511, fourth connecting plate; 512, slide rail replacement block; 513, fifth connecting plate; 514, third cross roller bearing; 6, rotating clamping jaw mechanism; 61, connecting support; 62, electric cylinder; 63, clamping unit; 631, rack plate; 632, motor; 633, slide rail support frame; 634, clamping jaw slide rail; 635, sliding block; 636, upper clamping jaw; 637, lower clamping jaw; 638, clamping jaw pressing disc; 7, push rod; 8, hinged block; 9, first connecting plate; 10, first cross roller bearing; 11, follow-up bearing; 12, special-shaped groove structure; 13, upper clamping plate; 14, lower clamping plate. DETAILED DESCRIPTION
[0031] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0032] The components of the embodiments of the present application generally described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application.
[0033] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0034] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0035] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, can be detachable connection, or integrally connected;Can be mechanical connection, can be electrical connection;Can be directly connected, can be indirectly connected through the intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0036] As Figures 1-8 The utility model discloses an online glass cutting line body outer residual material automatic removal device, including rack platform 1;
[0037] Two horizontal linear modules 2 are installed on the rack platform 1, and the two horizontal linear modules 2 are symmetrically arranged left and right to each other and are arranged in parallel, and a vertical mounting frame 3 is connected to the horizontal linear module 2, and a vertical linear module 4 is fixedly installed in the vertical mounting frame 3, and the two vertical linear modules 4 are symmetrically arranged left and right to each other, and a rotating bracket 5 is connected to the vertical linear module 4, and a rotating jaw mechanism 6 is installed on the rotating bracket 5;
[0038] The rotating jaw mechanism 6 includes a connecting bracket 61, an electric cylinder 62 and a clamping unit 63, the clamping unit 63 is rotatably and matchedly installed in the connecting bracket 61, the electric cylinder 62 is fixedly installed above the connecting bracket 61, the electric cylinder 62 is connected with a push rod 7, a hinged block 8 is fixedly installed on the outside of the clamping unit 63, and the lower end of the push rod 7 is hingedly and matchedly installed in the hinged block 8;
[0039] Its principle is: the two horizontal linear modules 2 at the bottom convey the rotating jaw mechanism 6 to the appropriate position, the rotating jaw mechanism 6 clamps the edge of the glass substrate by the clamping unit 63, then the electric cylinder 62 is opened, the electric cylinder 62 drives the clamping unit 63 to overturn through the push rod 7, and then the edge of the glass substrate is broken, the edge residual material of the glass substrate is automatically removed, the edge of the glass substrate after cutting can be guaranteed to be neat, and there is no crack or burr on the edge, so that the yield of the product and the quality of the product are improved;The clamping and overturning mode can realize automatic edge breaking, the force and angle during breaking can be controlled, the human factors during removing residual material are avoided, the production quality of the product is guaranteed;It can also avoid that the operator directly contacts the residual material, thereby preventing finger injury, and can reduce the labor burden of the operator, and can effectively improve the production efficiency.
[0040] Further, the horizontal linear module 2 is connected with the first connecting plate 9, the first cross roller bearing 10 is installed between the first connecting plate 9 and the vertical mounting frame 3 in a matched mode, the outer ring of the first cross roller bearing 10 is fixedly connected with the first connecting plate 9, and the inner ring of the first cross roller bearing 10 is fixedly connected with the bottom of the vertical mounting frame 3; the stable rotation of the vertical mounting frame 3 on the horizontal linear module 2 can be realized, the rotating jaw mechanism 6 is horizontally inclined at a certain angle when the two horizontal linear modules 2 are moved to different positions, the glass substrate is clamped by the clamping mechanism 63, the glass substrate is broken by starting the electric cylinder 62, the breaking position of the glass substrate can be customized, the edge residual material of different glass substrates can be effectively broken, and the application range is strengthened.
[0041] Further, the rotating jaw mechanism 6 is provided in two, and the vertical linear module 4 on the left and right sides correspondingly drives the rotating jaw mechanism 6 to move up and down through the rotating support 5; the clamping angle of the rotating jaw mechanism 6 is controlled by the two vertical linear modules 4, the glass substrate placed on the horizontal plane can be clamped when the two vertical linear modules 4 are at the same height, the glass substrate placed on the inclined horizontal plane can be clamped when the two vertical linear modules 4 are at different heights, and the application range of the utility model is enhanced, and the glass substrate at different positions can be stably clamped.
[0042] Further, the rotating jaw mechanism 6 is provided in two, and the vertical linear module 4 on the left and right sides correspondingly drives the rotating jaw mechanism 6 to move up and down through the rotating support 5; the clamping angle of the rotating jaw mechanism 6 is controlled by the two vertical linear modules 4, the glass substrate placed on the horizontal plane can be clamped when the two vertical linear modules 4 are at the same height, the glass substrate placed on the inclined horizontal plane can be clamped when the two vertical linear modules 4 are at different heights, and the application range of the utility model is enhanced, and the glass substrate at different positions can be stably clamped.
[0043] Further, the left rotating support 5 comprises a fourth connecting plate 511, a slide rail replacement block 512, a fifth connecting plate 513 and a third cross roller bearing 514, the fourth connecting plate 511 is driven to move up and down by the left vertical linear module 4, the slide rail replacement block 512 is fixedly installed between the fourth connecting plate 511 and the fifth connecting plate 513, the outer ring of the third cross roller bearing 514 is fixedly connected with the fifth connecting plate 513, and the inner ring of the third cross roller bearing 514 is fixedly connected with the connecting support 61 on the left rotating clamp jaw mechanism 6; the left rotating support 5 replaces the linear slide rail 502 and the slide block 503 of the right rotating support 5 by the slide rail replacement block 512, so that the sliding distance can be effectively limited and stable installation of the rotating clamp jaw mechanism 6 is ensured.
[0044] Further, the clamping mechanism 63 comprises a rack plate 631, a motor 632, slide rail support frames 633, clamp jaw slide rails 634, slide blocks 635, upper clamp jaws 636 and lower clamp jaws 637, the rack plate 631 is fixedly installed on the connecting support 61, the motor 632 is fixedly installed on the rack plate 631, the slide rail support frames 633 are provided with two and are fixedly installed on the rack plate 631, the clamp jaw slide rails 634 are fixedly installed on the slide rail support frames 633, the slide blocks 635 are provided with a plurality of and are slidingly installed on the clamp jaw slide rails 634, the motor 632 drives the slide blocks 635 to move up and down on the clamp jaw slide rails 634, and the two ends of the upper clamp jaws 636 and the lower clamp jaws 637 are fixedly installed on the slide blocks 635 at corresponding positions; the clamp jaw slide rails 634 and the slide blocks 635 can ensure stable lifting of the upper clamp jaws 636 and the lower clamp jaws 637, the motor 632 is used for driving, stable clamping of the glass substrate is realized, the motor 632 is started again after clamping to overturn, the technical effect of automatic breaking of the glass substrate is realized, and residual materials at the edge of the glass substrate can be automatically removed.
[0045] Further, the rotor of the motor 632 is connected with a clamp jaw pressing disc 638, the end portions of the upper clamp jaws 636 and the lower clamp jaws 637 are fixedly installed with follow-up bearings 11, two special-shaped groove structures 12 are formed in the clamp jaw pressing disc 638, the follow-up bearings 11 are gap-fittingly installed in the special-shaped groove structures, and the upper clamp jaws 636 and the lower clamp jaws 637 are folded or unfolded by the cooperation of the special-shaped groove structures and the follow-up bearings 11 when the motor 632 rotates; when the motor 632 drives the clamp jaw pressing disc 638 to rotate, the clamp jaw pressing disc 638 can rotate through the special-shaped groove structures, at this time, the follow-up bearings 11 move in the special-shaped groove structures and realize stable lifting of the upper clamp jaws 636 and the lower clamp jaws 637 through the sliding cooperation between the clamp jaw slide rails 634 and the slide blocks 635, so that stable clamping of the glass substrate is ensured.
[0046] Further, the upper clamping plates 13 are fixedly installed between the upper clamping jaws 636 of the two rotating clamping jaw mechanisms 6, and the lower clamping plates 14 are fixedly installed between the lower clamping jaws 637 of the two rotating clamping jaw mechanisms 6; the upper clamping plates 13 and the lower clamping plates 14 can be used to stabilize the edge position of the glass substrate, and then the electric cylinder 62 is opened to realize the overturning and breaking of the glass substrate.
[0047] Further, the hinge blocks 8 are fixedly installed on the outer side of the motor 632; when the electric cylinder 62 is opened, the whole clamping mechanism 63 can be effectively driven to overturn, thereby realizing the technical effect of automatic breaking of the glass substrate.
[0048] The embodiment is not intended to limit the shape, material, structure, etc. of the utility model in any form, and any simple modification, equivalent change and modification made according to the technical essence of the utility model to the above embodiments all belong to the protection scope of the technical scheme of the utility model.
Claims
1. An online glass cutting line body external residue automatic removal device, comprising a rack platform; characterized in that Two horizontal linear modules are installed on the rack platform, and the two horizontal linear modules are separated left and right and arranged in parallel, a vertical mounting frame is connected to the horizontal linear module, a vertical linear module is fixedly installed in the vertical mounting frame, the two vertical linear modules are arranged symmetrically left and right, a rotating bracket is connected to the vertical linear module, and a rotating clamp mechanism is installed on the rotating bracket; The rotating clamp mechanism comprises a connecting bracket, an electric cylinder and a clamping unit, the clamping unit is rotatably and fitly installed in the connecting bracket, the electric cylinder is fixedly installed above the connecting bracket, a push rod is connected to the electric cylinder, a hinged block is fixedly installed on the outer side of the clamping unit, and the lower end of the push rod is hingedly and fitly installed in the hinged block.
2. The apparatus according to claim 1, wherein: The horizontal linear module is connected with a first connecting plate, a first cross roller bearing is fitly installed between the first connecting plate and the vertical mounting frame, the outer ring of the first cross roller bearing is fixedly connected with the first connecting plate, and the inner ring of the first cross roller bearing is fixedly connected with the bottom of the vertical mounting frame.
3. The apparatus according to claim 1, wherein: The rotating clamp mechanism is provided with two, and the vertical linear modules on the left and right sides correspond to each other and drive the rotating clamp mechanism to move up and down through the rotating bracket.
4. The apparatus according to claim 3, wherein: The rotating bracket on the right side comprises a second connecting plate, a linear slide rail, a sliding block, a third connecting plate and a second cross roller bearing, the second connecting plate is driven by the vertical linear module on the right side to move up and down, the linear slide rail is fixedly installed on the second connecting plate, the sliding block is provided with a plurality of sliding blocks and is fixedly installed on the back of the third connecting plate, the sliding block is fitly and slidingly installed on the linear slide rail, the outer ring of the second cross roller bearing is fixedly connected with the third connecting plate, and the inner ring of the second cross roller bearing is fixedly connected with the connecting bracket on the right rotating clamp mechanism.
5. The apparatus according to claim 4, wherein: The rotating bracket on the left side comprises a fourth connecting plate, a slide rail replacement block, a fifth connecting plate and a third cross roller bearing, the fourth connecting plate is driven by the vertical linear module on the left side to move up and down, the slide rail replacement block is fixedly installed between the fourth connecting plate and the fifth connecting plate, the outer ring of the third cross roller bearing is fixedly connected with the fifth connecting plate, and the inner ring of the third cross roller bearing is fixedly connected with the connecting bracket on the left rotating clamp mechanism.
6. The apparatus according to any one of claims 1 to 5, wherein: The clamping unit comprises a rack plate, a motor, a slide rail support frame, a clamp slide rail, a sliding block, an upper clamp and a lower clamp, the rack plate is fixedly installed on the connecting bracket, the motor is fixedly installed on the rack plate, the slide rail support frame is provided with two, the two slide rail support frames are fixedly installed on the rack plate, the clamp slide rail is fixedly installed on the two slide rail support frames, the sliding block is provided with a plurality of sliding blocks and is slidingly installed on the clamp slide rail, the motor drives the sliding block to move up and down on the clamp slide rail, and the two ends of the upper clamp and the lower clamp are fixedly installed on the sliding blocks at the corresponding positions.
7. The apparatus according to claim 6, wherein: The rotor of the motor is connected with a clamping jaw pressing disc, the end of the upper clamping jaw and the end of the lower clamping jaw are fixedly installed with a follow-up bearing, two special-shaped groove structures are formed on the clamping jaw pressing disc, the follow-up bearings are gap-fittedly installed in the special-shaped groove structures, and the upper clamping jaw and the lower clamping jaw are driven to mutually fold or mutually open through the cooperation of the special-shaped groove structures and the follow-up bearings when the motor rotates.
8. The apparatus according to claim 7, wherein: Upper clamping plates are fixedly installed between the upper clamping jaws of the two rotating clamping jaw mechanisms, and lower clamping plates are fixedly installed between the lower clamping jaws of the two rotating clamping jaw mechanisms.