Cap piece attaching device
The automated application of a hat patch bonding device solves the problems of production complexity and inaccuracy caused by manual bonding, improves production efficiency and product quality, and is suitable for automated hat production.
Patent Information
- Application Number
- CN202520029495.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-06
AI Technical Summary
In existing technologies, the hat pieces need to be manually aligned and glued before sewing, which increases production complexity, time costs, and makes it easy for the glued pieces to be inaccurate, affecting the quality and consistency of the hat.
Design a cap piece bonding device that uses a second drive mechanism to drive a flipping plate to flip, so that two cap pieces can be automatically aligned and bonded. Combined with a pressing mechanism and a fixing mechanism, stability and accuracy are ensured. The first drive mechanism rotates the cap pieces to a horizontal state for easy transport.
It achieves automated cap bonding, improves production efficiency and product quality, reduces labor costs, and ensures bonding accuracy and consistency, making it suitable for production lines of various sizes.
Smart Images

Figure CN223674883U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sewing equipment, particularly relates to a cap piece lamination device. BACKGROUND
[0002] As a popular headwear, the sewing of the crown is crucial in the production process of the visor cap. However, in the current technology, two adjacent cap pieces on the crown need to be manually aligned and laminated together before sewing, and then can be sewn by sewing equipment. After manual lamination, this process not only increases the complexity and time cost of production, but also easily leads to inaccurate lamination due to human factors, thereby affecting the overall quality and consistency of the cap. SUMMARY
[0003] The utility model aims at at least solving one of the technical problems existing in the prior art. Therefore, the utility model provides a cap piece lamination device which can replace manual lamination of two cap crown pieces to improve the working efficiency of sewing.
[0004] According to the cap piece lamination device of the embodiment of the utility model, the cap piece lamination device comprises:
[0005] A rack, wherein a first driving mechanism is arranged on the rack;
[0006] A second driving mechanism, wherein the second driving mechanism is rotatably arranged on the rack through the first driving mechanism, the second driving mechanism is arranged on the output end of the first driving mechanism, and the first driving mechanism drives the second driving mechanism to be rotatable; and
[0007] Two turnover plates, wherein the two turnover plates are horizontally arranged on the output end of the second driving mechanism respectively, the two turnover plates are oppositely arranged, the turnover plates are used for supporting cap pieces, the second driving mechanism drives the turnover plates to be oppositely turned over, so that the cap pieces can be laminated with each other.
[0008] According to the cap piece lamination device of the embodiment of the utility model, at least the following beneficial effects are obtained: the second driving mechanism oppositely turns over the turnover plates, so that the cap pieces on the turnover plates can be oppositely turned over until they are laminated with each other. After lamination, the cap pieces can be rotated from a vertical state to a horizontal state by the driving of the first driving mechanism, so that the laminated cap pieces can be taken out from between the turnover plates and transported to the next station.
[0009] According to some embodiments of the utility model, the second driving mechanism is installed on the upper output end of the first driving mechanism through a mounting plate, and the first driving mechanism is used for driving the mounting plate to rotate, so that the second driving mechanism rotates.
[0010] According to some embodiments of the present application, the second driving mechanism comprises two output ends, the two output ends of the second driving mechanism are connected with the turnover plates respectively, and the second driving mechanism drives the turnover plates to be able to turn over relative to each other.
[0011] According to some embodiments of the present application, the cap piece fitting device further comprises a pressing mechanism, the pressing mechanism is arranged on the rack and above the turnover plates, and the pressing mechanism comprises a liftable pressing block, and the pressing block is used for pressing the cap pieces on the turnover plates.
[0012] According to some embodiments of the present application, the pressing mechanism further comprises a driving member, the driving member is arranged on the rack, the pressing block is arranged on the output end of the driving member, and the driving member is used for driving the pressing block to be liftable.
[0013] According to some embodiments of the present application, the cap piece fitting device further comprises a fixing mechanism, the fixing mechanism is arranged on the turnover plates and on the lower side of the turnover plates, and the fixing mechanism is used for fixing the positions of the cap pieces on the turnover plates.
[0014] According to some embodiments of the present application, the fixing mechanism is provided with a vacuum suction accessory, the vacuum suction accessory is arranged on the turnover plates, and the vacuum suction accessory is used for fixing the positions of the cap pieces on the turnover plates.
[0015] According to some embodiments of the present application, the first driving mechanism is a rotary air cylinder.
[0016] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0017] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings in which:
[0018] Figure 1 FIG. 1 is a schematic view of a cap piece fitting device according to an embodiment of the present application;
[0019] Figure 2 FIG. 2 is a schematic view of a cap piece fitting state of the cap piece fitting device shown in FIG. 1; Figure 1 FIG. 3 is a schematic view of a cap piece fitting state of the cap piece fitting device shown in FIG. 1;
[0020] Figure 3 FIG. 4 is a schematic view of a cap piece fitting state of the cap piece fitting device shown in FIG. 1; Figure 2 FIG. 5 is a schematic view of a cap piece fitting state of the cap piece fitting device shown in FIG. 1.
[0021] LIST OF REFERENCES:
[0022] frame 10; first driving mechanism 20; second driving mechanism 30; mounting plate 31; turnover plate 40; pressing mechanism 50; pressing block 51; driving piece 52. DETAILED DESCRIPTION
[0023] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are merely intended to explain the present application, and cannot be understood as a limitation of the present application.
[0024] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.
[0025] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If it is described as first, second, etc., it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0026] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0027] Reference Figures 1 to 3 According to the cap sheet fitting device of the embodiments of the present application, the cap sheet fitting device comprises a frame 10, a second driving mechanism 30 and a turnover plate 40. The frame 10 is provided with a first driving mechanism 20; the second driving mechanism 30 is rotatably arranged on the frame 10 through the first driving mechanism 20, the second driving mechanism 30 is arranged on the output end of the first driving mechanism 20, and the first driving mechanism 20 drives the second driving mechanism 30 to be rotatable; the turnover plate 40 is provided with two pieces, the two pieces of turnover plate 40 are respectively arranged horizontally on the output end of the second driving mechanism 30, the two pieces of turnover plate 40 are oppositely arranged, the turnover plate 40 is used for supporting the cap sheet, and the second driving mechanism 30 drives the turnover plate 40 to be relatively turned over, so that the cap sheets can be mutually fitted.
[0028] The cap piece attaching device provided by the utility model realizes the automatic attachment of cap pieces, and improves the production efficiency of caps. The device rotates by the second driving mechanism 30, and then drives the relative turning of the two turning plates 40, so that the cap pieces placed on the turning plates 40 can be automatically aligned and attached, and then the cap pieces in the vertical state are rotated to the horizontal state by the first driving mechanism 20, and are conveniently conveyed to the next station. This design not only saves the complicated steps of manual attachment and reduces the labor cost, but also improves the accuracy and consistency of attachment, and ensures the overall quality of products. In addition, the device has high automation degree, is easy to integrate with the existing production line, helps to improve the automation level of the production line, further reduces the production cost, and enhances the market competitiveness.
[0029] The cap piece attaching device of the utility model will be described in detail below with reference to the drawings.
[0030] The cap piece attaching device of the embodiment mainly comprises a rack 10, a second driving mechanism 30 and two turning plates 40. The rack 10 is the supporting structure of the whole device, and stably supports the operation of each component. The first driving mechanism 20 is arranged on the rack 10, and the output end thereof is connected with the second driving mechanism 30, so that the second driving mechanism 30 can be driven to rotate. The second driving mechanism 30 is driven to rotate on the rack 10 by the first driving mechanism 20, and the output end thereof is connected with the two turning plates 40.
[0031] The two turning plates 40 are arranged oppositely and are horizontally fixed on the output end of the second driving mechanism 30, and are used for supporting the cap pieces to be attached. In actual work, the operator or the mechanical hand first places the two cap pieces to be attached on the two turning plates 40 respectively, and then drives the second driving mechanism 30 to rotate, and then drives the relative turning of the two turning plates 40. In the turning process, the turning plate 40 is turned from the horizontal state to the vertical state, and the cap pieces on the two turning plates 40 can gradually approach, and can be attached when turned to 90°. After the attachment is completed, the first driving mechanism 20 drives the second driving mechanism 30 to rotate, drives the turning plate 40 to turn back to the initial position, that is, the horizontal position, so as to take out the cap pieces between the turning plates 40 by the mechanical hand or manually. Then the first driving mechanism 20 drives the second driving mechanism 30 to turn back to the initial position, and then the second driving mechanism 30 drives the turning plate 40 to turn back to the horizontal state, so as to facilitate the next cap piece attachment action.
[0032] The cap piece fitting device is simple and practical in design, realizes rapid fitting of cap pieces through mechanical automation, greatly improves production efficiency. At the same time, since the entire fitting process is controlled by a machine, the accuracy and consistency of fitting are effectively guaranteed, and the overall quality of the product is improved. In addition, the device is easy to maintain and operate, and is suitable for cap production lines of various scales.
[0033] Therefore, it can be understood that the cap piece fitting device according to the embodiments of the present application has at least the following beneficial effects: the second driving mechanism 30 reverses the turning plate 40, so that the cap pieces on the turning plate 40 are reversed until they are mutually fitted. After fitting, the cap pieces can be rotated from a vertical state to a horizontal state by the driving of the first driving mechanism 20, thereby facilitating the removal of the fitted cap pieces from between the turning plates 40 and the conveying to the next station.
[0034] Further, with reference to Figures 1 to 3 In some embodiments of the present application, the second driving mechanism 30 is installed on the upper output end of the first driving mechanism 20 through the mounting plate 31, and the first driving mechanism 20 is used to drive the mounting plate 31 to rotate, so as to rotate the second driving mechanism 30. The second driving mechanism 30 is connected to the upper output end of the first driving mechanism 20 through a mounting plate 31. Specifically, the mounting plate 31 is firmly installed on the upper output end of the first driving mechanism 20, and the second driving mechanism 30 is fixed on the mounting plate 31. When the first driving mechanism 20 is started, it will drive the mounting plate 31 to rotate, and since the second driving mechanism 30 is fixed on the mounting plate 31, the rotation of the mounting plate 31 will drive the second driving mechanism 30 to rotate. Such a design not only enables the second driving mechanism 30 to stably rotate with the output of the first driving mechanism 20, but also facilitates the installation and maintenance of the second driving mechanism 30 and the turning plates 40 thereon. Through this structure, the first driving mechanism 20 can accurately transmit power to the second driving mechanism 30, thereby driving the two turning plates 40 to reverse, realizing automatic fitting of cap pieces, and further improving the reliability and use efficiency of the device.
[0035] With reference to Figures 1 to 3In some embodiments of the utility model, second drive mechanism 30 includes two output ends, two output ends of second drive mechanism 30 are connected respectively overturning plate 40, and second drive mechanism 30 drives overturning plate 40 to be able to relatively overturn respectively. Second drive mechanism 30 is designed to have two output ends. Two output ends are connected with two overturning plates 40 respectively, ensure that each overturning plate 40 can be independently and synchronously driven by second drive mechanism 30. When second drive mechanism 30 starts, two output ends thereof will rotate respectively in opposite directions, thereby driving two overturning plates 40 to relatively overturn. Such design not only makes the movement of overturning plate 40 more flexible and accurate, but also can ensure that the cap pieces on two overturning plates 40 can be perfectly aligned during the lamination, improve the accuracy and efficiency of lamination. Through the double-output end design of second drive mechanism 30, the cap piece lamination device of the utility model realizes the efficient and automatic lamination of cap pieces, further improves the production efficiency and product quality of duckbill cap.
[0036] Further, referring to Figures 1 to 3 In some embodiments of the utility model, the cap piece lamination device further comprises a pressing mechanism 50, the pressing mechanism 50 is arranged on the rack 10 and located above the overturning plate 40, and the pressing mechanism 50 comprises a liftable pressing block 51, and the pressing block 51 is used to press the cap piece on the overturning plate 40. In order to further ensure the stability and accuracy of cap pieces during lamination, the utility model embodiment further specially adds a pressing mechanism 50. The pressing mechanism 50 is installed on the rack 10 and located above two overturning plates 40. The core component of the pressing mechanism 50 is a liftable pressing block 51, which can move up and down according to actual needs.
[0037] During the lamination of cap pieces, before the overturning plate 40 overturns the cap piece to the lamination position, the pressing mechanism 50 will start, drive the pressing block 51 to move downward, until the cap piece is firmly pressed on the overturning plate 40. In this way, not only can effectively prevent the cap piece from shifting or lifting during lamination, thereby ensuring the tightness and flatness of lamination, but also can improve the efficiency and accuracy of lamination. After pressing, the pressing block 51 will rise to reset, so that the overturning plate 40 can laminate the cap piece by overturning. By adding the pressing mechanism 50, the cap piece lamination device of the utility model not only realizes the automatic lamination of cap pieces, but also ensures the stability and accuracy during lamination, further improves the overall quality and production efficiency of products.
[0038] Further, referring to Figures 1 to 3In some embodiments of the present application, the pressing mechanism 50 further comprises a driving member 52, which is arranged on the rack 10, and the pressing block 51 is arranged on the output end of the driving member 52, and the driving member 52 is used to drive the pressing block 51 to be able to lift. Specifically, the pressing mechanism 50 not only contains the lifting pressing block 51, but also is equipped with a driving member 52. This driving member 52 is stably installed on the rack 10, and the pressing block 51 is arranged on the output end of the driving member 52. In the actual working process, the driving member 52 plays a crucial role. When the cap piece needs to be pressed, the driving member 52 will receive the control signal and start immediately, driving the pressing block 51 on the output end to move downward. With the descent of the pressing block 51, it will gradually press the cap piece against the turnover plate 40, ensuring that the cap piece remains stable during the fitting process. When the pressing is completed, the driving member 52 will start again, but this time it will drive the pressing block 51 to move upward, so that it is reset to the initial position, so that the turnover plate 40 can flip to fit the cap piece.
[0039] Further, with reference to Figures 1 to 3 In some embodiments of the present application, the cap fitting device further comprises a fixing mechanism (not shown in the figure), which is arranged on the turnover plate 40 and located on the lower side of the turnover plate 40, and is used to fix the position of the cap piece on the turnover plate 40. The main function of the fixing mechanism is to fix the position of the cap piece on the turnover plate 40, preventing it from sliding or shifting during the turnover or fitting process. Specifically, when the cap piece is placed on the turnover plate 40, the fixing mechanism will start quickly, and through a series of mechanical, vacuum suction or magnetic fixing means, the cap piece will be firmly locked in the preset position. In this way, no matter how the turnover plate 40 turns, the cap piece can maintain a stable posture, ensuring the accuracy and efficiency of the fitting. The design of the fixing mechanism fully considers the shape, size and material of the cap piece, so as to ensure that it can adapt to different types of cap pieces and provide reliable positioning effect. At the same time, the structure of the fixing mechanism is relatively simple, easy to maintain and operate, and will not bring additional burden to production. By adding the fixing mechanism, the cap fitting device of the present application not only realizes the automatic fitting and pressing of the cap piece, but also ensures the stability and accuracy of the cap piece during the whole process.
[0040] Further, with reference to Figures 1 to 3 In some embodiments of the present application, the fixing mechanism has a vacuum suction accessory (not shown in the figure), which can be arranged on the lower side of the turnover plate 40, and is used to fix the position of the cap piece on the turnover plate 40. Specifically, the fixing mechanism is equipped with a vacuum suction accessory, which starts quickly when the turnover plate 40 is about to turn, and begins to vacuum, so that the vacuum suction accessory generates negative pressure, thereby tightly adsorbing the cap piece, so that the cap piece is fixed on the turnover plate 40, and the turnover plate 40 can drive the stable cap piece to turn.
[0041] It should also be understood that the fixing mechanism can also be a pin suction cup, through which the cap piece can be fixed on the turnover plate 40. In actual operation, when the cap piece is placed on the turnover plate 40, the fixing mechanism is started to drive the pins on the pin suction cup to rise upward. The pins will pass through the through holes on the turnover plate 40 and insert into the corresponding positions of the cap piece, and the pressing mechanism 50 can facilitate the insertion of the pins into the cap piece for positioning by the pressing of the pressing block 51, so as to firmly fix the cap piece on the turnover plate 40. This positioning of the cap piece through the cooperation of the pins and the through holes is not only simple and easy to operate, but also accurate in positioning, which can effectively prevent the cap piece from moving during the turnover or lamination process.
[0042] In addition, it should be emphasized that whether it is a pin suction cup or a vacuum suction accessory, its design also fully considers the needs of actual production. It can be adjusted according to the shape and size of the cap piece to ensure the best positioning effect. At the same time, the lifting action of the pins or the action of the vacuum suction accessory is controlled by a special driving mechanism, so that the entire positioning process is more automated and intelligent.
[0043] Reference Figures 1 to 3 In some embodiments of the present application, the first driving mechanism 20 is a rotary air cylinder. The rotary air cylinder is a device that can convert pneumatic energy into mechanical energy, which has the advantages of compact structure, large output torque, convenient control, etc. When the rotary air cylinder receives a control signal, it will quickly start to produce rotary motion through the interaction of the internal piston and the cylinder wall. This rotary motion will be transmitted to the second driving mechanism 30 connected thereto, thereby driving the second driving mechanism 30 and the turnover plate 40 to turn over.
[0044] The embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present application.
Claims
1. A cap piece application device characterized by, The utility model relates to a cap piece production line, which comprises: a rack provided with a first driving mechanism; a second driving mechanism rotatably arranged on the rack through the first driving mechanism, the second driving mechanism being arranged on the output end of the first driving mechanism, and the first driving mechanism driving the second driving mechanism to rotate; and two turnover plates horizontally arranged on the output end of the second driving mechanism respectively, the two turnover plates being oppositely arranged, the turnover plates being used for supporting cap pieces, and the second driving mechanism driving the turnover plates to relatively turn to enable the cap pieces to be attached to each other.
2. The cap application apparatus of claim 1, wherein The second driving mechanism is mounted on the upper output end of the first driving mechanism through a mounting plate, and the first driving mechanism is used for driving the mounting plate to rotate to enable the second driving mechanism to rotate.
3. The cap sheet application apparatus of claim 1, wherein, The second driving mechanism comprises two output ends, the two output ends of the second driving mechanism being connected with the turnover plates respectively, and the second driving mechanism driving the turnover plates to relatively turn respectively.
4. The cap sheet application apparatus of claim 1, wherein, The utility model further comprises a pressing mechanism arranged on the rack and above the turnover plates, the pressing mechanism comprising a liftable pressing block, and the pressing block being used for pressing the cap pieces against the turnover plates.
5. The cap application apparatus of claim 4, wherein The pressing mechanism further comprises a driving member arranged on the rack, the pressing block being arranged on the output end of the driving member, and the driving member being used for driving the pressing block to lift.
6. The cap application apparatus of claim 5, wherein The utility model further comprises a fixing mechanism arranged on the turnover plates and on the lower side of the turnover plates, and the fixing mechanism being used for fixing the position of the cap pieces on the turnover plates.
7. The cap application apparatus of claim 6, wherein The fixing mechanism is provided with a vacuum suction accessory arranged on the turnover plates, and the vacuum suction accessory is used for fixing the position of the cap pieces on the turnover plates.
8. The cap sheet application apparatus of claim 1, wherein, The first driving mechanism is a rotary air cylinder.