Reactive dye low-temperature soaping device for cloth

By designing the guide roller and the sway roller, and combining them with the use of the drive unit and the scraper, the problem of poor contact between the soaping liquid and the fabric is solved, achieving a highly efficient soaping effect on the fabric and reducing fabric damage and soaping liquid sedimentation.

CN223674921UActive Publication Date: 2025-12-16ZHEJIANG WEIYI IND
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Patent Information

Application Number
CN202423318599.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the existing technology, the soaping liquid does not come into good contact with the fabric during the soaping process due to the traction roller transport, resulting in poor soaping effect and low efficiency.

Method used

The system employs a guide roller and a swing roller structure. The drive unit drives the rotating frame to reciprocate, which in turn drives the swing roller to pat and swing the fabric, increasing the contact between the soaping liquid and the fabric. A spring pushes the connecting block to elastically press against the fabric surface, reducing friction. At the same time, the rotating roller drives the scraper to stir the soaping liquid, reducing sedimentation.

Benefits of technology

It improves the soaping effect, increases the contact area between the soap solution and the fabric, reduces the probability of fabric damage and soap solution sedimentation, and improves soaping efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The reactive dye low-temperature soaping device comprises a box body, a cloth guide roller and a cloth swinging mechanism are arranged in the box body, the cloth swinging mechanism comprises a rotating frame and a cloth swinging roller, the rotating frame is rotationally installed in the box body, the cloth swinging roller is connected with the rotating frame, and a driving part is arranged on the box body; cloth is conveyed and soaped through the cloth guide roller, the cloth penetrates through the space between the two cloth swinging rollers, the driving piece drives the rotating frame to deflect in a reciprocating mode, the rotating frame drives the cloth swinging rollers to move to flap the cloth, and the cloth is driven to swing in the box body. The cloth soaping device has the advantages that contact between soaping liquid and the cloth is good, and soaping is good.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of fabric soaping equipment, in particular to a low-temperature soaping device for active dyes for fabrics. BACKGROUND

[0002] The active dye soaping technology for fabrics is a key post-dyeing treatment technology, aiming to improve the color brightness, color fastness and cleanliness of fabrics.

[0003] In the related art, reference can be made to the utility model patent with the authorized announcement number CN219908097U, which discloses a soaping device for high-elasticity fabrics, comprising a soaping tank, a traction roller is rotatably connected to the inner wall of the soaping tank, a support frame is fixed to the top of the soaping tank, a partition plate is fixed to the inner wall of the soaping tank, a circulating pipe is connected to one side of the soaping tank, one end of the circulating pipe penetrates through the side wall of the soaping tank and is located at the lower end of the partition plate, a circulating pump is fixed to the circulating pipe, a concentration adjusting assembly is fixed to the top of the support frame, one end of the circulating pipe is in communication with the concentration adjusting assembly, a spraying assembly is connected to the bottom of the concentration adjusting assembly and is located at the upper end of the soaping tank, the partition plate is provided with a through hole, which effectively avoids the problem of reduced concentration of the soaping liquid in the soaping tank after being recycled and used, and simultaneously realizes rapid and uniform concentration of the liquid in the soaping tank, thereby improving the soaping quality.

[0004] In the soaping process, only the traction roller is used for transporting and soaking, the contact between the soaping liquid and the fabric is not good, the soaping effect is not good, and the fabric still needs a long soaping time, so the soaping efficiency is low. UTILITY MODEL CONTENT

[0005] In order to solve the problem of poor soaping effect of the traction roller for transporting and soaking, the application provides a low-temperature soaping device for active dyes for fabrics.

[0006] The low-temperature soaping device for active dyes for fabrics provided by the application adopts the following technical scheme:

[0007] A low-temperature soaping device for active dyes for fabrics, comprising a box body, a cloth guide roller is arranged in the box body, the cloth guide rollers are arranged in a staggered manner up and down, a cloth arranging mechanism is arranged in the box body, the cloth arranging mechanism comprises a rotating frame and a cloth arranging roller, the rotating frame is rotatably installed at the two inner side walls in the width direction of the box body and is oppositely distributed, the two ends of the cloth arranging roller are connected with the rotating frames on the two sides, respectively, the cloth arranging roller and the cloth guide roller are arranged in parallel with each other, the cloth arranging roller is arranged in two and is distributed in parallel with each other, the rotation axis of the rotating frame and the axis of the cloth guide roller are distributed in parallel with each other, and a driving member for driving the rotating frame to reciprocally deflect is arranged on the box body.

[0008] Through the above technical scheme, the fabric is transported by the guide roller, the fabric passes between the two swing rollers, the driving member drives the rotating frame to reciprocatingly deflect, the rotating frame drives the swing roller to move to beat the fabric, the fabric is driven to swing in the box, the contact between the soaping liquid and the fabric is good, and the soaping effect is good.

[0009] Optionally, the rotating frame comprises a rotating shaft and a rotating rod, the rotating shaft is rotatably installed on the inner side wall of the box and is distributed in parallel with the guide roller, the rotating shaft is connected with the driving member, the rotating rod is arranged at one end of the rotating shaft and is distributed in perpendicular to the rotating shaft, the swing roller is connected with the side of the rotating rod away from the rotating shaft, and the swing roller is provided with two groups and is located at two ends of the rotating rod respectively.

[0010] Through the above technical scheme, the driving member drives the rotating shaft to rotate to drive the rotating rod to rotate, the rotating rod drives the swing rollers at two ends to move reversely, and the two groups of swing rollers drive the fabrics on two sides to swing, so that the fabric swinging effect is good.

[0011] Optionally, the driving member comprises a gear and a rack, the rack is slidably installed on the outer side wall of the box, the gear is rotatably installed on the outer side wall of the box and is coaxially connected with one end of the rotating shaft away from the rotating rod, the gear is engaged with the rack, and the box is provided with a pushing member for driving the rack to reciprocatingly move.

[0012] Through the above technical scheme, the pushing member drives the rack to reciprocatingly move, drives the gear to rotate, drives the rotating shaft to rotate, and drives the swing rod to reciprocatingly swing, so that the rotating frame rotating operation is convenient.

[0013] Optionally, the pushing member comprises a pushing cylinder and a pushing block, the outer side wall of the box is provided with a guide rail, the rack is slidably installed at the guide rail, the pushing block is slidably installed at the guide rail and is connected with one end of the rack, the pushing cylinder is arranged on the outer side wall of the box, and one end of the piston rod of the pushing cylinder is connected with the pushing block.

[0014] Through the above technical scheme, the pushing cylinder drives the pushing block to slide, the pushing block drives the rack to slide along the guide rail, the rack reciprocatingly slides at the guide rail, and the driving gear reciprocatingly rotates.

[0015] Optionally, a groove is formed in the rotating rod, a connecting block is slidably installed at the groove of the rotating rod, a spring is arranged on one side of the connecting block, one end of the spring is connected with the rotating rod at the side wall of the groove, and the swing roller is connected with the connecting block.

[0016] Through the above technical scheme, the spring pushes the connecting block to drive the swing roller to be elastically abutted against the surface of the fabric, so that the fabric is not easy to be damaged.

[0017] Optionally, the swing roller is rotationally connected with the connecting block.

[0018] By using the above technical scheme, when the cloth is transported, the swing roller rotates with the cloth to transport the cloth, reducing the friction between the cloth and the swing roller.

[0019] Optionally, the swing roller is provided with protrusions, the protrusions are distributed along the length direction of the swing roller, and the protrusions are evenly arranged along the circumferential outer wall of the swing roller.

[0020] By using the above technical scheme, the protrusions extrude and push the cloth, increasing the probability of contact between the soaping liquid and the cloth.

[0021] Optionally, the box is provided with a rotating roller at the bottom, the box is provided with a motor for driving the rotating roller to rotate, the rotating roller is provided with a scraper, and the scraper is arranged along the length direction of the rotating roller.

[0022] By using the above technical scheme, the motor drives the rotating roller to rotate to drive the scraper to stir the soaping liquid in the box, reducing the probability of precipitation in the soaping liquid.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. The cloth passes between the two swing rollers, the driving member drives the rotating frame to reciprocatingly deflect, the rotating frame drives the swing roller to move to beat the cloth, and the cloth is driven to swing in the box, the contact between the soaping liquid and the cloth is good, and the soaping effect is good;

[0025] 2. The spring pushes the connecting block to drive the swing roller to elastically abut against the surface of the cloth, and the cloth is not easy to be damaged;

[0026] 3. The rotating roller rotates to drive the scraper to stir the soaping liquid in the box, reducing the probability of precipitation in the soaping liquid. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a perspective structural schematic view of the present application.

[0028] Figure 2 is a sectional view of the present application along the cloth transportation direction.

[0029] Figure 3 is a perspective structural schematic view of the pushing member and the driving member on one side of the box of the present application.

[0030] Figure 4 is an enlarged perspective structural schematic view of part A of the present application.

[0031] Figure 5 is a schematic view of a cross-sectional structure of a rotating rod of the present application at a groove.

[0032] Those skilled in the art will appreciate that the elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and / or relative positioning of some of the elements in the figures can be exaggerated relative to other elements to help to improve understanding of the present application.

[0033] Reference signs: 1, box; 11, cloth guide roller; 12, guide rail; 13, rotating roller; 14, motor; 15, scraper; 2, rotating frame; 21, rotating shaft; 22, rotating rod; 221, groove; 222, connecting block; 223, spring; 3, cloth swinging roller; 31, protruding strip; 4, driving member; 41, gear; 42, rack; 5, pushing member; 51, pushing cylinder; 52, pushing block. DETAILED DESCRIPTION

[0034] The present application is further described in detail below in conjunction with the accompanying drawings.

[0035] The present application discloses a kind of reactive dye low-temperature soaping device for cloth, refer to Figure 1 And Figure 2 , box 1 is provided with cloth guide roller 11 in box 1, cloth guide roller 11 is provided with several and staggered distribution up and down, cloth is transported soaping by cloth guide roller 11.Soaping mechanism is provided in box 1, and the soaping mechanism includes rotating frame 2 and cloth swinging roller 3, rotating frame 2 is rotatably installed at the two inner side walls of the width direction of box 1 and is relatively distributed, the two ends of cloth swinging roller 3 are connected with the rotating frame 2 of two sides respectively, cloth swinging roller 3 is arranged to be parallel with cloth guide roller 11, cloth swinging roller 3 is provided with two and is parallelly distributed, cloth passes between the two cloth swinging rollers 3, driving member 4 is provided on box 1, driving member 4 drives rotating frame 2 to reciprocate and deflect, rotating frame 2 drives cloth swinging roller 3 to move and hits cloth, drives cloth to swing in box 1, the contact between soaping liquid and cloth is good, and the soaping effect is good.

[0036] Refer to Figure 2 Rotating frame 2 includes rotating shaft 21 and rotating rod 22, rotating shaft 21 is rotatably installed on the inner side wall of box 1 and is parallelly distributed with cloth guide roller 11, rotating rod 22 is arranged at one end of rotating shaft 21 and is perpendicular to rotating shaft 21, rotating rod 22 is located in the inner side of box 1, cloth swinging roller 3 is connected with the side face of rotating rod 22 away from rotating shaft 21, and cloth swinging roller 3 is provided with two groups and is located at the two ends of rotating rod 22 respectively.Rotating shaft 21 drives rotating rod 22 to rotate, rotating rod 22 drives the opposite movement of the cloth swinging roller 3 at two ends, and the two groups of cloth swinging rollers 3 drive the cloth on the two sides to swing respectively.

[0037] Refer to Figure 3 And Figure 4The driving member 4 comprises a gear 41 and a rack 42, a guide rail 12 is horizontally arranged on an outer side wall of the box 1 in the width direction, the rack 42 is slidingly installed at the guide rail 12, the gear 41 is rotationally installed on the outer side wall of the box 1 and coaxially connected with one end of the rotating rod 22 away from the rotating shaft 21, the gear 41 is engaged with the rack 42, the box 1 is provided with a pushing member 5, the pushing member 5 comprises a pushing cylinder 51 and a pushing block 52, the pushing block 52 is slidingly installed at the guide rail 12 and connected with one end of the rack 42, the pushing cylinder 51 is horizontally arranged on the outer side wall of the box 1, and one end of a piston rod of the pushing cylinder 51 is connected with the pushing block 52. The pushing cylinder 51 drives the pushing block 52 to slide, the pushing block 52 drives the rack 42 to slide along the guide rail 12, the rack 42 reciprocatingly slides at the guide rail 12, the gear 41 reciprocatingly rotates to drive the rotating shaft 21 to rotate, and the rotating shaft 21 drives the rotating rod 22 to rotate to drive the swing rod to reciprocatingly swing.

[0038] With reference to Figure 5 A groove 221 is formed on one side of the rotating rod 22 away from the rotating shaft 21, a connecting block 222 is slidingly installed at the groove 221 of the rotating rod 22, the connecting block 222 slides along the length direction of the rotating rod 22, a spring 223 is arranged on one side of the connecting block 222, one end of the spring 223 is connected with the rotating rod 22 at the side wall of the groove 221, and the swing roller 3 is rotationally connected with the connecting block 222. The spring 223 pushes the connecting block 222 to drive the swing roller 3 to elastically abut against the surface of the cloth, so that the cloth is not easily damaged, when the cloth is transported, the swing roller 3 moves and rotates with the cloth to transport the cloth, and the friction between the cloth and the swing roller 3 is reduced.

[0039] With reference to Figure 5 The swing roller 3 is provided with protrusions 31 which are distributed along the length direction of the swing roller 3, and the swing roller 3 is provided with six protrusions 31 which are uniformly arranged along the circumferential outer side wall of the swing roller 3. The protrusions 31 extrude and push the cloth, so that the probability of contact between the soaping liquid and the cloth is increased.

[0040] With reference to Figure 2 The box 1 is provided with a rotating roller 13 which is rotationally installed at the bottom of the box 1 in the width direction of the box 1, the box 1 is provided with a motor 14, the rotating roller 13 is connected with an output shaft of the motor 14, the rotating roller 13 is provided with scrapers 15 which are distributed along the length direction of the rotating roller 13, and the rotating roller 13 is provided with six scrapers 15 which are uniformly arranged along the circumferential direction of the rotating roller 13. The motor 14 drives the rotating roller 13 to rotate to drive the scrapers 15 to agitate the soaping liquid in the box 1, so that the probability of precipitation in the soaping liquid is reduced.

[0041] The implementation principle of the low-temperature soaping device for reactive dyes for cloth in the embodiment of the application is as follows: cloth is transported and soaped by a guide roller 11, passes between two cloth swinging rollers 3, a push cylinder 51 drives a rotating frame 2 to reciprocate and deflect, the rotating frame 2 drives the cloth swinging rollers 3 to move and beat the cloth, drives the cloth to swing in the box 1, the contact between the soaping liquid and the cloth is better, and the soaping effect is better.

[0042] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so: all equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A low-temperature soaping device for active dyes for cloth, comprising a box (1), a cloth guide roller (11) is arranged in the box (1), the cloth guide roller (11) is arranged in a plurality of and staggered distribution, characterized in that: The box (1) is provided with a setting mechanism, the setting mechanism includes a rotating frame (2) and a setting roller (3), the rotating frame (2) is rotatably installed at the two inner side walls of the width direction of the box (1) and is oppositely distributed, the two ends of the setting roller (3) are connected with the rotating frame (2) on the two sides respectively, the setting roller (3) is arranged parallel to the guide roller (11), the setting roller (3) is provided with two and is parallelly distributed, the rotating axis of the rotating frame (2) is parallelly distributed with the axis of the guide roller (11), the box (1) is provided with a driving member (4) for driving the rotating frame (2) to reciprocatingly deflect.

2. A low temperature soaping apparatus for active dyes for textile material according to claim 1, characterized in that: The rotating frame (2) includes a rotating shaft (21) and a rotating rod (22), the rotating shaft (21) is rotatably installed on the inner side wall of the box (1) and is parallelly distributed with the guide roller (11), the rotating shaft (21) is connected with the driving member (4), the rotating rod (22) is arranged at one end of the rotating shaft (21) and is perpendicular to the rotating shaft (21), the setting roller (3) is connected with the side of the rotating rod (22) away from the rotating shaft (21), the setting roller (3) is provided with two groups and is respectively located at the two ends of the rotating rod (22).

3. A low temperature soaping apparatus for active dyes for textile material according to claim 2, characterized in that: The driving member (4) includes a gear (41) and a rack (42), the rack (42) is slidably installed on the outer side wall of the box (1), the gear (41) is rotatably installed on the outer side wall of the box (1) and is coaxially connected with one end of the rotating shaft (21) away from the rotating rod (22), the gear (41) is engaged with the rack (42), the box (1) is provided with a pushing member (5) for driving the rack (42) to reciprocatingly move.

4. A low temperature soaping apparatus for active dyes for textile material according to claim 3, characterized in that: The pushing member (5) includes a pushing cylinder (51) and a pushing block (52), the outer side wall of the box (1) is provided with a guide rail (12), the rack (42) is slidably installed at the guide rail (12), the pushing block (52) is slidably installed at the guide rail (12) and is connected with one end of the rack (42), the pushing cylinder (51) is arranged on the outer side wall of the box (1), one end of the piston rod of the pushing cylinder (51) is connected with the pushing block (52).

5. A low temperature soaping apparatus for active dyes for textile material according to claim 2, characterized in that: The rotating rod (22) is provided with a groove (221), the connecting block (222) is slidably installed at the groove (221) of the rotating rod (22), one side of the connecting block (222) is provided with a spring (223), one end of the spring (223) is connected with the rotating rod (22) at the side wall of the groove (221), the setting roller (3) is connected with the connecting block (222).

6. A low temperature soaping apparatus for active dyes for textile material according to claim 5, characterized in that: The setting roller (3) is rotatably connected with the connecting block (222).

7. A low temperature soaping apparatus for active dyes for textile material according to claim 1, characterized in that: The setting roller (3) is provided with a convex strip (31), the convex strip (31) is distributed along the length direction of the setting roller (3), the convex strip (31) is provided with a plurality of and is evenly arranged along the circumferential outer side wall of the setting roller (3).

8. A low temperature soaping apparatus for active dyes for textile material according to claim 1, characterized in that: The box (1) is provided with a rotating roller (13) at the bottom, a motor (14) is arranged on the box (1) to drive the rotating roller (13) to rotate, and a scraper (15) is arranged on the rotating roller (13) and arranged along the length direction of the rotating roller (13).

Citation Information

Patent Citations

  • Soaping device for high-elasticity fabric

    CN219908097U