Distribution valve support of ceramic filter

By improving the structural design of the distribution valve support of the ceramic filter, uniform force distribution and precise adjustment of the distribution valve were achieved, solving the problems of friction ring wear and inconvenient installation and maintenance, and improving filtration efficiency and equipment safety.

CN223677159UActive Publication Date: 2025-12-16HUBEI SANXIN GOLD & COPPER CO LTD
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Patent Information

Application Number
CN202422748822.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-12-16
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing bracket installation method of the distribution valve device in ceramic filters leads to wear of the friction ring and poor sealing, affecting filtration efficiency and safety, and making installation and maintenance inconvenient.

Method used

A ceramic filter distributor valve support was designed, which adopts a structure of three integrated fixed sleeves and lifting supports. The distribution valve is evenly stressed and precisely adjusted through the support chute and locking bolts, which enhances the sealing effect and provides support.

Benefits of technology

It improves the sealing effect of the friction ring, reduces the risk of filtrate leakage, increases filtration efficiency and equipment lifespan, and simplifies the installation and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of distribution valve brackets, and particularly relates to a distribution valve bracket of a ceramic filter, which comprises a filter rack and a filter main shaft, and further comprises a distribution valve body, a movable friction ring, a static friction ring, a spring, a pressing plate, a pressing screw rod and a lifting screw rod, the support chute has the left-right moving function, the pressing support is locked to the support bottom plate through the support locking bolt, the support has the plane adjusting function and the function of supporting a distribution valve body, errors generated in the manufacturing and installing process of the friction ring are eliminated, the centering precision and the parallelism of the friction ring are improved, and the service life of the friction ring is prolonged. The sealing effect between the dynamic and static friction rings is improved; the problems that the production efficiency is reduced and the water content of a filter cake is increased due to the seepage of filtrate and acid liquor and the reduction of vacuum degree caused by bracket deformation and difficult adjustment are avoided; the ore hanging effect of the filter plate is ensured, the production efficiency of equipment is improved, and the problem of high water content of a filter cake is solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to distribution valve support technical field, especially relate to a ceramic filter distribution valve support. BACKGROUND

[0002] The ceramic filter distribution valve device includes distribution valve, distribution valve support, static friction circle, dynamic friction circle, filtrate pipeline and backwash pipeline etc.. The stainless steel plate in the distribution valve divides the distribution valve into three different areas: moisture absorption area, dry area and backwash area. The processed distribution valve is installed on the distribution valve support, and the static friction circle glued on the distribution valve and the dynamic friction circle glued on the drum shaft head or end flange are tightly attached through the spring, which plays a role of rotary sealing. The filtrate pipeline of the moisture absorption area and the dry area on the distribution valve is connected to the filtrate tank, and the backwash area is connected to the backwash pipeline. During production and operation, the filtrate pipe on the drum successively passes through the moisture absorption area, the dry area and the backwash area on the distribution valve with the rotation of the drum, and when the filtrate pipeline passes through the moisture absorption area, the ceramic filter plate connected to the filtrate pipeline starts to absorb slurry to make the minerals in the slurry adhere to the ceramic filter plate. When the filtrate pipeline turns through the dry area, the minerals adhered to the ceramic filter plate are continuously dehydrated and dried under the vacuum action of the filtrate tank, and before reaching the backwash area, the dried filter cake is scraped off from the ceramic filter plate under the action of the scraper. After the ceramic filter plate is scraped off the filter cake, when the filtrate pipeline rotates to the backwash area, the minerals adhered to the filter membrane on the surface of the filter plate are washed away under the pressure of the backwash water, so as to prolong the decay period of the filter plate.

[0003] Because the old distribution valve device support is fixedly installed on the rack from the lower side, and the distribution valve is fixed on the distribution valve support through two fixed ear plates, there is no fixed point on the upper and lower sides of the distribution valve support, and there is also no supporting point below the distribution valve. First, in the long-term operation process, due to the self-weight drop of the distribution valve, unilateral stress, eccentric stress, especially the old glue removal process required for replacing the friction circle each time, the distribution valve matching surface is easily worn, which leads to uneven matching surface, the coaxiality and parallelism deviation of the friction circle and the matching surface caused by the technical reasons of the installation personnel, it is difficult to adjust the coaxiality of the distribution valve and the drum through the installation mode of the two fixed ear plates and the fixed base of the distribution valve, which causes the step and unevenness of the friction circle side wear, destroys the parallelism of the friction circle, causes the compression spring to fail, leads to poor sealing of the dynamic and static friction circles, loses the vacuum degree, and causes the leakage of filtrate and acid liquid, which reduces the filtering efficiency of the ceramic filter, increases the moisture of the filter cake, and shortens the service life of the friction circle, which directly affects the production efficiency and economic benefits of the using unit, causes safety hazards, etc. Second, the old support does not have a support valve body device, and because the distribution valve is relatively heavy, it is extremely inconvenient to operate when installing, replacing and repairing the distribution valve body, which is easy to collide and damage the friction circle, and the screw adjustment is difficult, which affects the maintenance time and maintenance cost. SUMMARY

[0004] The utility model aims at providing a ceramic filter distribution valve support to solve the technical problem in the background art.

[0005] To achieve the above-mentioned purpose, the specific technical scheme of the ceramic filter distribution valve support is as follows:

[0006] A ceramic filter distribution valve support, comprising a filter frame and a filter main shaft, further comprising a distribution valve body, a dynamic friction ring, a static friction ring, a spring, a pressing plate, a pressing screw rod, a pressing support, a support bottom plate, a lifting support and a lifting screw rod, the support bottom plate and the pressing support are fixedly provided with a support chute, the support chute has a left-right moving function and is locked to the support bottom plate through a support locking bolt.

[0007] Further, the pressing screw rod is provided with a pressing screw rod nut, the lifting screw rod is provided with a lifting screw rod nut, the pressing support is provided with a locking bolt, and the support bottom plate is provided with a support top screw.

[0008] Further, the support bottom plate is welded to the filter frame, the support bottom plate is provided with a support top screw for adjusting and fixing the left-right position of the pressing support, and the support bottom plate is provided with a threaded hole for connecting the pressing support.

[0009] Further, three evenly distributed pressing support chutes are arranged above the pressing support, and the pressing support chutes are matched with a pressing screw rod and a pressing screw rod nut, the length of the pressing screw rod can be adjusted by twisting the pressing screw rod nut, and the distribution valve body is pressed by the spring and the pressing plate.

[0010] Further, the three evenly distributed pressing support chutes can rotate the distribution valve body to adjust the partition position of the distribution valve body.

[0011] Further, the lifting screw rod is provided with two roots, and the two roots of the lifting screw rod are used for installing the lifting support, when the spring and the pressing plate cannot offset the fluctuation between the friction ring and the static friction ring, the lifting support can be lifted by the two roots of the lifting screw rod to eliminate the fluctuation, the lifting support is matched with the distribution valve body in an arc shape, is closely attached, is used for the distribution valve body and prevents the distribution valve body from moving, the lifting support is connected with the pressing support through the lifting screw rod, the lifting screw rod nut can be adjusted up and down to adjust the lifting support, has the functions of supporting and lifting up and down;

[0012] Further, the distribution valve body is provided with three fixed sleeves which are evenly distributed along the circumference and adopt an integrated structure, the distribution valve body is pressed onto the filter main shaft through the pressing bolt, the nut, the pressing plate and the spring.

[0013] The utility model has the advantages of:

[0014] 1. The utility model discloses a simple and reasonable structure, firm and reliable device, easy to install and remove, easy to make, low price, simple maintenance, reduce the requirement of operating ability to maintenance personnel.

[0015] 2. The utility model discloses a two fixed ear plate of old distribution valve is changed to three integral fixed sleeve, make the valve body stress more evenly, the support has plane adjustment function and the support function of distribution valve valve body, eliminates the error of friction circle production and installation process, improves the centring accuracy and friction circle parallelism, increases the sealing effect between dynamic and static friction circle, prevents the leakage of filtrate and acid liquor due to the deformation of support and adjustment difficulty, and the vacuum degree drops, thereby causing the problem of reducing production efficiency and increasing filter cake moisture content, guarantees the ore hanging effect of filter plate, improves the production efficiency of equipment, solves the problem of high filter cake moisture content.

[0016] 3. The utility model discloses can effectively guarantee the safe work of ceramic filter, greatly reduces the equipment accident, and effectively guarantees the smooth of concentrate drying process, provides good environment for production. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure diagram of the utility model Figure 1 ;

[0018] Figure 2 It is the overall structure diagram of the utility model Figure 2 ;

[0019] Figure 3 It is the overall structure diagram of the utility model Figure 3 ;

[0020] Mark description in the drawing: distribution valve valve body 1, dynamic friction circle 2, static friction circle 3, spring 4, pressing plate 5, pressing screw 6, pressing support 7, support bottom plate 8, lifting support 9, lifting screw 10, pressing screw nut 11, lifting screw nut, 12, locking bolt pressing support 13, support top wire 14, support locking bolt 15, support chute 16, pressing support chute 17, filter frame 18, filter main shaft 19. DETAILED DESCRIPTION

[0021] The technical scheme of the utility model will be described below in conjunction with the drawings, obviously, the described embodiment is a part of the embodiment of the utility model, not all embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model protection.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] Example 1

[0024] like Figures 1-3 As shown, a ceramic filter distribution valve support includes a filter frame 18 and a filter main shaft 19, as well as a distribution valve body 1, a dynamic friction ring 2, a static friction ring 3, a spring 4, a pressure plate 5, a clamping screw 6, a clamping support 7, a support base plate 8, a lifting support 9, and a lifting screw 10. The support base plate 8 and the clamping support 7 are fixed with a support groove 16, which has a left and right movement function and uses a support locking bolt 15 to lock the clamping support 7 to the support base plate 8.

[0025] Example 2

[0026] like Figures 1-3 As shown, a clamping screw nut 11 is installed on the clamping screw 6, a lifting screw nut 12 is installed on the lifting screw 10, a locking bolt clamping support 13 is installed on the clamping support 7, and a support base plate top screw 14 is installed on the support base plate 8.

[0027] Example 3

[0028] like Figures 1-3 As shown, the support base plate 8 is welded to the filter frame 18. The support base plate 8 is designed with support base plate set screws 14 for adjusting and fixing the left and right positions of the pressing support 7. The support base plate 8 has threaded holes for connecting the pressing support 7.

[0029] The clamping support 7 is designed with three evenly distributed clamping support grooves 17 above it, and is equipped with clamping screws 6 and clamping screw nuts 11. Twisting the clamping screw nuts 11 can adjust the length of the clamping screw 6, and the valve body 1 of the distribution valve is clamped by the spring 4 and the pressure plate 5.

[0030] Among them, three evenly distributed clamping support chutes 17 can rotate the distribution valve body 1 to adjust the partition position of the distribution valve body 1.

[0031] Example 4

[0032] like Figures 1-3As shown, the lifting screw rod 10 is provided with two, two lifting screw rod 10 for installing lifting support 9, when the spring 4, pressing plate 5 can not offset the fluctuation between the friction circle 2 and static friction circle 3, through 2 root lifting screw rod 10 lifting lifting support 9 can be eliminated, the lifting support 9 and distribution valve valve body 1 arc fit, close, for distribution valve valve body 1 and prevent distribution valve valve body 1 moves, lifting support 9 and pressing support 7 through lifting screw rod 10 connection, adjusting lifting screw nut 12 can be adjusted up and down lifting support 9, with support and up and down function.

[0033] Example 5

[0034] As Figures 1-3 shown, the distribution valve valve body 1 is provided with a fixed sleeve, three are evenly distributed along the circumference, using an integrated structure, through the pressing bolt, nut, pressing plate and spring distribution valve valve body is pressed to the filter machine main shaft 19.

[0035] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model.In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model.Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.

Claims

1. A ceramic filter distributor valve support comprising a filter housing (18) and a filter spindle (19), characterized in that Also includes the distribution valve valve body (1), dynamic friction ring (2), static friction ring (3), spring (4), pressing plate (5), pressing screw (6), pressing support (7), support base plate (8), lifting support (9), lifting screw (10), the support base plate (8) and pressing support (7) are fixed with design of support chute (16), support chute (16) has left and right movement function and is locked to support base plate (8) by support locking bolt (15) pressing support (7).

2. A distributor valve support for a ceramic filter according to claim 1, characterised in that The pressing screw (6) is provided with a pressing screw nut (11), the lifting screw (10) is provided with a lifting screw nut (12), the pressing support (7) is provided with a locking bolt pressing support (13), and the support base plate (8) is provided with a support base plate top wire (14).

3. A distributor valve support for a ceramic filter according to claim 1, characterised in that The support base plate (8) is welded to the filter machine frame (18), the support base plate (8) is provided with a support base plate top wire (14), which is used for adjusting the left and right positions of the pressing support (7) and fixing, and the bottom plate of the support base plate (8) is provided with a threaded hole for connecting the pressing support (7).

4. A distributor valve support for a ceramic filter according to claim 1, wherein The pressing support (7) is provided with three evenly distributed pressing support chutes (17) and its supporting pressing screw (6) and pressing screw nut (11), and the length of the pressing screw (6) can be adjusted by twisting the pressing screw nut (11), and the distribution valve valve body (1) is pressed by the spring (4) and the pressing plate (5).

5. A distributor valve support for a ceramic filter according to claim 1, wherein Three evenly distributed pressing support chutes (17) can rotate the distribution valve valve body (1), which is used for adjusting the partition position of the distribution valve valve body (1).

6. A distributor valve support for a ceramic filter according to claim 1, wherein The lifting screw (10) is provided with two roots, and the two roots of the lifting screw (10) are used for installing the lifting support (9), when the spring (4) and the pressing plate (5) cannot offset the fluctuation between the dynamic friction ring (2) and the static friction ring (3), the lifting support (9) can be lifted by the two lifting screws (10) to eliminate, the lifting support (9) is matched with the distribution valve valve body (1) arc, and is closely attached, which is used for the distribution valve valve body (1) and prevents the distribution valve valve body (1) from moving, the lifting support (9) is connected with the pressing support (7) through the lifting screw (10), and the lifting screw nut (12) can be adjusted up and down to adjust the lifting support (9).