Automatic detection equipment for wire controller

The automated testing equipment for wire controllers, which integrates camera components, click head components, and detection modules, solves the problems of low efficiency and poor consistency in existing technologies. It achieves rapid and accurate multi-module collaborative testing, adapts to various wire controller models, and generates test reports.

CN223679564UActive Publication Date: 2025-12-16FUJIAN YILIN ENERGY SAVING EQUIP
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Patent Information

Application Number
CN202520361625.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-12-16
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Existing wired controller testing relies on manual operation, which is inefficient and inconsistent, and cannot simultaneously meet the comprehensive needs of appearance inspection, button function testing, and temperature monitoring.

Method used

An automated testing device for wired controllers was designed, integrating a camera component, a clicker component, and a testing module to achieve integrated visual inspection, functional testing, and temperature monitoring. An adaptive light source system is used to eliminate reflections and shadows in the shooting environment, and a modular design is adopted to adapt to various wired controller models.

Benefits of technology

It enables rapid and accurate detection of wired controllers, improving detection efficiency and accuracy. It has multi-module collaborative detection capabilities, adapts to different models of wired controllers, eliminates interference from ambient light sources, generates pass/fail reports, and supports one-click start/stop.

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Abstract

The utility model belongs to the technical field of automatic detection, particularly relates to automatic detection equipment for a wire controller, and aims to solve the problems of low efficiency and insufficient precision of a traditional detection method proposed in the background technology, the following scheme is proposed: the automatic detection equipment comprises a case, and the inner wall of one side of the case is fixedly connected with an electric guide rail through a screw; and a sliding block of the electric guide rail is fixedly connected with a connecting seat. According to the utility model, under mutual cooperation of the camera assembly, the click head assembly and the detection module, multi-module cooperative detection is realized, a visual detection, function test and temperature monitoring module integrated mode is integrated, the appearance, function and temperature integrated detection of the wire controller is realized, the detection is rapid and accurate, a self-adaptive light source system is adopted, and the detection efficiency is improved. Reflection light and shadow in a photographing environment can be eliminated, the image acquisition precision is ensured, a modular design is adopted, the fixed template piece and the detection module can be rapidly replaced, the device is adaptive to various types of wire controllers, and the universality of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic detection technical field especially relates to a line control ware automation detection equipment. BACKGROUND

[0002] Line control ware is a kind of device that controls the operation of equipment through wire or wireless connection. It has multiple types, including mechanical, electronic and hydraulic line control ware. Mechanical line control ware is usually used to control mechanical equipment, such as cars, airplanes and robots, etc.; electronic line control ware is used to control electronic equipment, such as remote control and smart home devices; hydraulic line control ware is used to control hydraulic systems.

[0003] The existing line control ware detection relies on manual operation, which has low efficiency, poor consistency and is easily affected by subjective factors. Some automatic equipment has single function and cannot complete comprehensive requirements such as appearance detection, key function test, buzzer state detection and temperature monitoring at the same time. Therefore, an automatic detection equipment with high integration and convenient operation is needed to improve detection efficiency and accuracy. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a line control ware automation detection equipment, which overcomes the deficiencies of the prior art and effectively solves the problems of low efficiency and insufficient precision of traditional detection methods.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A line control ware automation detection equipment includes a case, the inner wall of one side of the case is fixedly connected with an electric guide rail through screws, and the sliding block of the electric guide rail is fixedly connected with a connecting seat, the top of the outer wall of one side of the connecting seat is provided with a camera assembly, and one side of the connecting seat is provided with a click head assembly, the outer walls of both ends of the connecting seat are provided with detection modules, and the outer wall of one side of the case is provided with a light source system at the bottom of the electric guide rail, the inner wall of the bottom of the case is provided with fixed template pieces distributed adjacent to each other, and the outer wall of the other side of the case is provided with sub-control buttons at the bottom of the fixed template pieces.

[0007] Preferably, the click head assembly includes a click head controller fixedly connected to the outer wall of one side of the connecting seat by screws, and the detection module includes a buzzer detector and a temperature sensing module installed on the outer walls of both ends of the connecting seat respectively.

[0008] Preferably, the camera assembly includes a high-definition camera installed on the top of the outer wall of one side of the connecting seat, and the light source system includes a fill light installed on the inner wall of one side of the case.

[0009] Preferably, the fixed template piece comprises an array of sliding rails arranged on the inner wall of the bottom of the case, a fixed frame slidingly connected to the top outer wall of the sliding rails, a positioning strip fixedly connected to the inner wall of the fixed frame, and a line controller main body placed on the inner wall of the fixed frame.

[0010] Preferably, the sub-control button comprises, from left to right in order, an operation button, a reset button and an emergency stop button arranged on the other side outer wall of the case.

[0011] Preferably, a pull-out keyboard is slidingly connected to the bottom of the other side outer wall of the case, and a display screen is installed on the top of the other side outer wall of the case.

[0012] Preferably, the one side inner wall of the case is fixedly connected with a back plate, the one side outer wall of the back plate is fixedly connected with a guide column, and the connecting seat is slidingly connected to the outer wall of the guide column.

[0013] The line controller automatic detection equipment has the advantages that:

[0014] 1. The line controller automatic detection equipment is capable of multi-module collaborative detection under the cooperation of the camera assembly, the clicking head assembly and the detection module, integrates a visual detection, a function test and a temperature monitoring module integrated mode, realizes line controller appearance, function and temperature integrated detection, and has the characteristics of rapid and accurate detection.

[0015] 2. The line controller automatic detection equipment adopts a self-adaptive light source system, can eliminate reflection and shadow in a photographing environment, ensures image acquisition accuracy, adopts a modular design, and the fixed template piece and the detection module can be quickly replaced, is suitable for various line controller models, and improves equipment versatility. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the line controller automatic detection equipment.

[0017] Figure 2 It is a front view of a case connecting structure of the line controller automatic detection equipment.

[0018] Figure 3 It is a schematic view of an internal connecting structure of the case of the line controller automatic detection equipment.

[0019] Figure 4 It is a fixed template piece structure schematic view of the line controller automatic detection equipment.

[0020] In the figure: 1, case; 2, electric guide rail; 3, connecting seat; 4, camera assembly; 41, high-definition camera; 5, click head assembly; 51, click head controller; 6, detection module; 61, buzzer detector; 62, temperature sensing module; 7, light source system; 71, light supplement lamp; 8, fixed template piece; 81, fixed frame; 82, positioning strip; 83, line controller main body; 84, sliding rail; 9, sub-control button; 91, running button; 92, reset button; 93, emergency stop button; 10, pull-out keyboard; 11, display screen; 12, back plate; 13, guide column. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0022] Embodiment one, refer to Figure 2 A line controller automatic detection device, the case 1 one side inner wall is fixedly connected with electric guide rail 2 through screw, and the sliding block of electric guide rail 2 is fixedly connected with connecting seat 3, and the top of the outer wall of one side of connecting seat 3 is provided with camera assembly 4, and one side of connecting seat 3 is provided with click head assembly 5.

[0023] In this embodiment, under the mutual cooperation of camera assembly 4, click head assembly 5 and detection module 6, multi-module collaborative detection is realized, and the integrated visual detection, function test and temperature monitoring module integration mode is realized, so that the appearance, function and temperature of the line controller are integrally detected, and the fast and accurate detection characteristics are realized.

[0024] Embodiment two, refer to Figures 1-2 A line controller automatic detection device, the outer wall of both ends of connecting seat 3 is provided with detection module 6, and the outer wall of one side of case 1 is provided with light source system 7 at the bottom of electric guide rail 2, and the inner wall of the bottom of case 1 is provided with fixed template piece 8 distributed adjacent, and the outer wall of the other side of case 1 is provided with sub-control button 9 at the bottom of fixed template piece 8.

[0025] In this embodiment, the adaptive light source system 7 is adopted, which can eliminate the reflection and shadow in the shooting environment, ensure the image acquisition accuracy, and adopt the modular design, so that the fixed template piece 8 and the detection module 6 can be quickly replaced, adapt to various line controller models, and improve the versatility of the equipment.

[0026] Refer to Figure 3The click head component 5 includes a click head controller 51 fixedly connected to the outer wall of one side of the connecting seat 3 by a screw, and the detection module 6 includes a buzzer detector 61 and a temperature sensing module 62 respectively installed on the outer walls of both ends of the connecting seat 3. The click head controller 51 simulates the key action and triggers the function test of the buzzer detector 61, collects the working state signal of the buzzer, judges whether the function is normal, and the temperature sensing module 62 monitors the temperature data in real time, monitors the working temperature of the line controller and the environmental temperature in real time, and ensures that the product meets the temperature control standard.

[0027] With reference to Figure 3 The camera assembly 4 includes a high-definition camera 41 installed on the top of the outer wall of one side of the connecting seat 3, and the light source system 7 includes a fill light 71 installed on the inner wall of one side of the cabinet 1. The camera assembly 4 includes four industrial cameras and a supporting lens and light source system 7, which is controlled by software to move to a designated position for image acquisition, and the appearance defects are analyzed by combining the visual detection system software.

[0028] With reference to Figure 4 The fixed template 8 includes arrayed slide rails 84 arranged on the inner wall of the bottom of the cabinet 1, a fixed frame 81 slidably connected to the outer wall of the top of the slide rails 84, a positioning strip 82 fixedly connected to the inner wall of the fixed frame 81, and a line controller body 83 placed on the inner wall of the fixed frame 81. The fixed template 8 is used for positioning and fixing the line controller, and supports quick replacement of different models of products.

[0029] With reference to Figure 2 The sub-control button 9 includes a running button 91, a reset button 92 and an emergency stop button 93 arranged in sequence from left to right on the outer wall of the other side of the cabinet 1. The sub-control button 9 integrates the running, reset and emergency stop buttons, supports one-key start and stop and emergency braking.

[0030] With reference to Figure 1 A pull-out keyboard 10 is slidably connected to the bottom of the outer wall of the other side of the cabinet 1, and a display screen 11 is installed on the top of the outer wall of the other side of the cabinet 1.

[0031] With reference to Figure 3 A back plate 12 is fixedly connected to the inner wall of one side of the cabinet 1, and a guide column 13 is fixedly connected to the outer wall of one side of the back plate 12. The connecting seat 3 is slidably connected to the outer wall of the guide column 13.

[0032] Working principle: before starting the device, fix the line controller to be tested on the fixed frame 81, start the device through the sub-control button 9, at this time the camera assembly 4 shoots the appearance image of the line controller under the assistance of the light source system 7, then whether there is scratch, assembly defect and other defects is analyzed through the visual system, in the process, click the head assembly 5 to simulate the key operation, trigger the buzzer and detect the response signal, at the same time, the temperature module 62 records the temperature data, the detection data is uploaded to the software system in real time, the qualified / unqualified report is automatically generated, if the detection is abnormal, the device buzzer alarms and suspends the operation, and after resetting, the detection is restarted.

[0033] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A drive-by-wire automation detection apparatus comprising a cabinet (1), characterized in that, The one side inner wall of the case (1) is fixedly connected with an electric guide rail (2) through screws, and the sliding block of the electric guide rail (2) is fixedly connected with a connecting seat (3), the top of the one side outer wall of the connecting seat (3) is provided with a camera assembly (4), and the one side of the connecting seat (3) is provided with a click head assembly (5), the outer walls at both ends of the connecting seat (3) are provided with detection modules (6), and the bottom of the one side outer wall of the case (1) is provided with a light source system (7) located at the bottom of the electric guide rail (2), the bottom inner wall of the case (1) is provided with adjacent fixed template pieces (8), and the other side outer wall of the case (1) is provided with a sub-control button (9) located at the bottom of the fixed template piece (8).

2. A drive-by-wire automated detection apparatus according to claim 1, wherein, The click head assembly (5) comprises a click head controller (51) fixedly connected to the one side outer wall of the connecting seat (3) through screws, and the detection module (6) comprises a buzzer detector (61) and a temperature sensing module (62) installed on the outer walls at both ends of the connecting seat (3) respectively.

3. The automated detection apparatus of claim 1, wherein, The camera assembly (4) comprises a high-definition camera (41) installed on the top of the one side outer wall of the connecting seat (3), and the light source system (7) comprises a fill light (71) installed on the one side inner wall of the case (1).

4. The automated detection apparatus of claim 1, wherein, The fixed template piece (8) comprises arrayed slide rails (84) arranged on the bottom inner wall of the case (1), a fixed frame (81) slidingly connected to the top outer wall of the slide rail (84), a positioning strip (82) fixedly connected to the inner wall of the fixed frame (81), and a line controller body (83) placed on the inner wall of the fixed frame (81).

5. The automated detection apparatus of claim 1, wherein, The sub-control button (9) comprises an operation button (91), a reset button (92) and an emergency stop button (93) arranged in sequence from left to right on the other side outer wall of the case (1).

6. The automated detection apparatus of claim 1, wherein, The other side outer wall of the case (1) is slidingly connected with a pull-out keyboard (10) at the bottom of the sub-control button (9), and the top of the other side outer wall of the case (1) is provided with a display screen (11).

7. The automated detection apparatus of claim 1, wherein, The one side inner wall of the case (1) is fixedly connected with a back plate (12), and the one side outer wall of the back plate (12) is fixedly connected with a guide column (13), and the connecting seat (3) is slidingly connected to the outer wall of the guide column (13).