Automatic static electricity removing device for battery production line

Abstract

The utility model discloses an automatic static electricity removing device for a battery production line, and relates to the field of battery production lines. The device comprises the device body, the device body comprises the fixing frames, the number of the fixing frames is two, the device body is detachably connected with the wall top through the two fixing frames, the stability of the device is guaranteed, and installation and maintenance are convenient; the installation box and the box groove in the installation box provide reliable installation space for the pushing assembly and the ion wind bar, the side groove facilitates movement of the installation frame, meanwhile, the pushing assembly adopts a module air cylinder as a power source and is matched with a first magnetic sensor, a second magnetic sensor and switching control of the relay assembly, and the reliability of the installation frame is improved. The module air cylinder can drive the ion wind bar to move back and forth within a certain range, efficient static electricity removing is achieved, the ion wind bar is fixed to the sliding block of the air cylinder module through the connecting piece, the height of the ion wind bar can be vertically adjusted through the adjusting frame so as to adapt to trays of different heights, and the static electricity removing effect is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of battery production line, concretely is a battery production line automatic static electricity removing device. BACKGROUND

[0002] Battery production line, as the core component of battery industry, is the production process equipment of manufacturing battery, also is widely called battery production equipment, battery production facility or battery manufacturing line, it realizes the efficient, stable production from raw material to finished battery with the highly automatic equipment and intelligent system, this equipment chain that integrates multiple production processes is responsible for accurately integrating key components such as electrode material, battery chip, integrated circuit and battery management system, through a series of precision processes, such as the preparation of positive and negative, the preparation of battery core, the assembly of battery core, the charging of battery core and the final packaging, a complete battery product is created.

[0003] However, in the reproduction process, the battery is in the unit of tray for circulation, and a lot of static electricity is generated due to friction and other reasons in the circulation process, and the static electricity can seriously distort the inspection data, resulting in inaccurate test results, and further affecting product quality evaluation and production decision, more seriously, when the static electricity accumulates to a certain extent, it can directly damage the core components on the PCB board, causing irreversible hardware damage, which not only needs to spend a lot of time and cost for replacement and repair of the board, but also may cause additional economic loss due to production line downtime. UTILITY MODEL CONTENT

[0004] Therefore, the utility model aims at providing a battery production line automatic static electricity removing device to solve the technical problems of inspection data distortion, inaccurate test results, product quality evaluation affected, production decision error, potential damage of static electricity to the core components of PCB board and the high repair cost and production downtime loss caused thereby caused by static electricity accumulation in the tray circulation process of battery.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a battery production line automatic static electricity removing device, comprising a device main body, the device main body includes a fixing frame, the fixing frame is provided with two, the bottom of two fixing frames is provided with an installation box, two fixing frames are detachably connected with the wall top, a box groove is formed in the inside of the installation box, side grooves are formed on the two sides of the installation box;

[0006] A pushing assembly is arranged in the box groove, the moving end of the pushing assembly is detachably connected with a mounting bracket through a mounting seat, ion wind rods are detachably connected with the two sides of the mounting bracket through adjusting frames;

[0007] A relay assembly and an ion generator are mounted on the top of the mounting bracket through a plate frame.

[0008] By adopting the technical scheme, the device is convenient and stable to install through the detachable connection of the two fixing frames with the wall top, the box groove in the installation box provides installation space for the pushing assembly and the like, and the side groove facilitates necessary maintenance and debugging.

[0009] Further, the relay assembly comprises a plurality of relays and a time delay relay.

[0010] By adopting the technical scheme, the plurality of relays makes the circuit control more flexible, and can realize various complex control logics, and the addition of the time delay relay enables the device to perform certain operations after a specific time delay, thus meeting specific needs in the production process.

[0011] Further, the pushing assembly is provided with a first magnetic sensor and a second magnetic sensor on the two sides thereof, and a tank chain is arranged on the back of the pushing assembly.

[0012] By adopting the technical scheme, the magnetic sensor can detect the position of the pushing assembly in real time, provide accurate feedback for the control system, and ensure that the ion wind stick can move accurately, and the arrangement of the tank chain effectively protects the wire harness, avoids abrasion or pulling caused by movement, and improves the stability and reliability of the device.

[0013] Further, the tank chain is made of engineering plastic and is used for protecting the wire harness.

[0014] By adopting the technical scheme, engineering plastic has good wear resistance, corrosion resistance and light weight characteristics, and selecting it as the material of the tank chain can significantly improve the protection effect of the wire harness and reduce the overall weight of the device.

[0015] Further, the inner walls of the box groove are respectively provided with electromagnetic valves, and a gas flow adjusting and switching joint is arranged below one of the electromagnetic valves.

[0016] By adopting the technical scheme, the accurate control of the electromagnetic valve makes the blowing effect of the ion wind stick more stable and reliable, and the arrangement of the gas flow adjusting and switching joint allows the user to adjust the flow of the gas according to actual needs, thereby optimizing the static electricity removal effect and improving the energy utilization efficiency.

[0017] Further, a supporting plate is arranged below the device main body, and the supporting plate comprises two side frames.

[0018] By adopting the technical scheme, the supporting plate provides a stable support platform for the battery, ensuring that the battery will not slip or be damaged during the static electricity removal process. The design of the two side frames enhances the stability of the supporting plate and improves the overall safety of the device.

[0019] Further, a placing plate is installed between the two side frames, and the placing plate is used for placing the batteries.

[0020] By using the above technical scheme, the placing plate is arranged to enable the batteries to be orderly placed under the device for static electricity removal treatment, thereby improving the production efficiency.

[0021] Further, the top of one of the side frames is provided with a monitoring mechanism, and the monitoring mechanism comprises a mounting member, and a photoelectric sensor is detachably connected to the top end of the mounting member.

[0022] By using the above technical scheme, the monitoring mechanism is arranged to enable the device to monitor the state or position of the batteries in real time, thereby providing necessary feedback information for the control system.

[0023] Further, the sensing head of the photoelectric sensor is opposite to the placing plate.

[0024] By using the above technical scheme, the sensing head of the photoelectric sensor is opposite to the placing plate, thereby ensuring that the sensor can accurately detect the presence or state change of the batteries, providing accurate trigger signals for the control system, and improving the automation degree of the device.

[0025] Further, the material of the device body is carbon steel, the material of the placing plate is plastic, and the material of the monitoring mechanism is aluminum alloy.

[0026] By using the above technical scheme, the material of the monitoring mechanism is still aluminum alloy, which not only maintains the lightweight design of the device, but also ensures sufficient strength and stability, so that the monitoring mechanism can work accurately and reliably under various working conditions.

[0027] In summary, the utility model mainly has the following beneficial effects:

[0028] 1. The utility model discloses a device main body is connected through two fixed supports with wall top dismounting, both ensure the stability of device, and it is convenient to install and maintain, and the installation box and the box groove in it provide reliable installation space for the push assembly and ion wind stick, and the side groove is convenient for the movement of mounting frame, and the push assembly adopts module air cylinder as power source, and cooperates first magnetic sensor and second magnetic sensor and relay assembly's switching control, and module air cylinder can drive ion wind stick to move back and forth in a certain range, realizes high -efficient static electricity, and ion wind stick is fixed to the slider of air cylinder module through connecting piece, and its height can be adjusted up and down on the adjusting frame, to adapt to the tray of different height, ensure static electricity effect, and electromagnetic valve is responsible for the air inlet and exhaust of air cylinder, thereby realizing the motion control of ion wind stick, and gas flow regulation conversion joint allows user to adjust the motion speed of ion wind stick according to actual need, both ensure static electricity effect, and avoid energy waste, and the setting realizes the automatic reciprocating motion of ion wind stick in the set stroke range, effectively removes the static electricity on the battery tray, and simultaneously, its structure design is reasonable, and material selection is appropriate, and control logic is accurate, ensures the long -term stable operation of device on the battery production line and high -efficient static electricity effect.

[0029] 2. The utility model discloses a monitoring mechanism is set up, and the monitoring mechanism includes photoelectric sensor, it can accurately detect whether the tray enters or leaves static electricity area, and sends corresponding instruction control air cylinder's movement. The fixing mode of photoelectric sensor also is carefully designed, can adjust in many directions, to adapt to the actual situation of different production line. SHEET DESCRIPTION

[0030] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0031] Figure 2 It is the local section three-dimensional structure schematic diagram of the utility model;

[0032] Figure 3 It is the side view section three-dimensional structure schematic diagram of the utility model;

[0033] Figure 4 It is the utility model Figure 3 The structure schematic diagram of enlarged A place in.

[0034] In the figure: 1, device main body; 101, fixed frame; 102, installation box; 103, box groove; 104, side groove; 105, push assembly; 106, tank chain; 107, mounting seat; 108, mounting frame; 109, adjusting frame; 110, relay assembly; 111, first magnetic sensor; 112, second magnetic sensor; 113, electromagnetic valve; 114, ion generator; 115, ion wind rod; 116, gas flow adjusting conversion joint; 2, supporting plate; 201, side frame; 202, placing supporting plate; 3, monitoring mechanism; 301, mounting piece; 302, photoelectric sensor. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0036] The embodiments will be described below according to the overall structure of the present application.

[0037] Embodiment one:

[0038] A kind of automatic destatic device of battery production line, as shown in Figures 1-4 It includes device main body 1, device main body 1 includes fixed frame 101, fixed frame 101 is provided with two, the bottom of two fixed frames 101 is provided with installation box 102, two fixed frames 101 are detachably connected with wall top, box groove 103 is set in the inside of installation box 102, side groove 104 is set in the two sides of installation box 102;Box groove 103 is provided with push assembly 105, the moving end of push assembly 105 is detachably connected with mounting frame 108 by mounting seat 107, two sides of mounting frame 108 are detachably connected with ion wind rod 115 by adjusting frame 109;

[0039] The top of mounting frame 108 is installed with relay assembly 110 and ion generator 114 by plate frame, the detachable connection of two fixed frames 101 with wall top is designed, not only ensures the stable installation of device main body 1, and is convenient for the maintenance and disassembly of later period. Box groove 103 in installation box 102 provides safe installation space for core components such as push assembly 105, and the side groove 104 set on both sides facilitates the necessary maintenance and debugging work of technical personnel, improves the ease of use and maintainability of the device.

[0040] Reference Figure 1 , Figure 4The relay assembly 110 includes multiple relays and a time-delay relay. This configuration enables the device to execute more complex and precise control logic. Multiple relays can control different circuits or components independently, while the time-delay relay enables delayed execution of certain actions, meeting specific process requirements on the battery production line and improving the device's flexibility and reliability.

[0041] See Figure 3 , Figure 4 The push assembly 105 has a first magnetic sensor 111 and a second magnetic sensor 112 respectively installed on both sides, and a tank chain 106 installed on the back of the push assembly 105. The first magnetic sensor 111 and the second magnetic sensor 112 installed on both sides of the push assembly 105 can accurately detect the movement position of the ion fan bar 115, ensuring its accurate movement within the set stroke range. At the same time, the tank chain 106 on the back of the push assembly 105 effectively protects the cylinder's wires and air pipes, avoiding wear or pulling caused by movement, and improving the stability and durability of the device.

[0042] See Figure 1 , Figure 2 Solenoid valves 113 are installed on both sides of the inner wall of the tank 103. A gas flow regulating adapter 116 is installed below one of the solenoid valves 113. The solenoid valves 113 on both sides of the inner wall of the tank 103 can precisely control the air intake and exhaust of the cylinder, thereby achieving precise control of the movement of the ion bar 115. The gas flow regulating adapter 116 installed below one of the solenoid valves 113 allows the user to adjust the movement speed of the ion bar 115 according to actual needs, which ensures the static electricity removal effect, realizes the rational use of energy, and reduces operating costs.

[0043] See Figure 1 , Figure 4 A tray 2 is provided below the main body 1 of the device. The tray 2 includes two side frames 201, and a placement tray 202 is installed between the two side frames 201. The placement tray 202 is used to place batteries. The tray 2 located below the main body 1 provides a stable platform for placing batteries through the sturdy structure of the two side frames 201 and the placement tray 202. This design not only ensures safety during the static electricity removal process, but also facilitates the quick placement and removal of batteries, improving production efficiency.

[0044] Example 2:

[0045] See Figure 3 , Figure 4One of the side frames 201 has a monitoring mechanism 3 mounted on its top. The monitoring mechanism 3 includes a mounting component 301, with a photoelectric sensor 302 detachably connected to the top of the mounting component 301. The monitoring mechanism 3, mounted on the top of the side frame 201, uses the photoelectric sensor 302 to monitor in real time whether the battery tray enters or leaves the static electricity elimination area. This real-time monitoring method ensures that the device performs static electricity elimination operations at the correct time, avoiding production problems caused by misoperation or omissions. At the same time, the detachable connection design of the mounting component 301 makes the monitoring mechanism 3 easy to install and maintain, improving the ease of use of the device.

[0046] See Figure 1 , Figure 2 The main body 1 of the device is made of carbon steel, the tray 2 is made of plastic, and the monitoring mechanism 3 is made of aluminum alloy. Since the main body 1 is made of carbon steel, this material has good mechanical strength and certain corrosion resistance, making it suitable for various environments on the battery production line and effectively extending the service life of the device. The tray 2 is made of plastic, which is not only lightweight but also has good wear resistance and impact resistance, meeting the various requirements of the tray during use.

[0047] The implementation principle of this utility model is as follows: First, the fixing frame 101 of the main body of the device 1 is disassembled and connected to the wall and top to ensure stability. Then, the ion wind bar 115 is installed on both sides of the mounting frame 108 through the adjusting frame 109, and the mounting frame 108 is connected to the moving end of the pushing component 105 through the mounting base 107. Next, the relay component 110 and the ion generator 114 are installed on the top plate of the mounting frame 108. Finally, the tray 2 is placed under the main body of the device 1 to ensure that the tray 202 can stably support the battery tray.

[0048] Adjust the height and position of the ion bar 115 according to the size and height of the battery tray to ensure that it can fully cover the battery tray. At the same time, adjust the gas flow of the ion bar 115 through the gas flow adjustment converter 116 to achieve the best static elimination effect.

[0049] Insert the power plug of the main body 1 into the power socket, ensure that the power supply voltage is consistent with the voltage marked on the device, press the power switch to start the main body 1 and the ion generator 114. At this time, the ion wind bar 115 begins to generate ion wind, preparing for static electricity removal.

[0050] When the conveyor belt drives the tray (202), the tray (202) will gradually reach below the device body 1, then the photoelectric sensor 302 of the monitoring mechanism 3 detects the presence of the tray and sends a signal to the relay component 110, after receiving the signal, the relay component 110 controls the pushing component 105 to start working, the pushing component 105 drives the ion wind rod 115 to move back and forth within the set stroke range, and the ion wind is uniformly blown to the surface of the battery tray to neutralize static electricity, when the ion wind rod 115 moves to one end of the stroke, the first magnetic sensor 111 or the second magnetic sensor 112 detects the position of the ion wind rod 115 and feeds back the signal to the relay component 110, and the relay component 110 controls the pushing component 105 to change the moving direction according to the signal, so that the ion wind rod 115 starts to move reversely, and the ion wind rod 115 repeatedly moves within the set stroke range, and the surface of the battery tray is scanned for multiple times, until the photoelectric sensor 302 detects that the tray leaves the placing tray 202, the relay component 110 controls the pushing component 105 to stop working, and the static electricity removing process is completed.

[0051] When the battery tray leaves the placing tray 202, the power switch can be pressed to turn off the device body 1 and the ion generator 114, and the device is regularly checked and maintained to ensure the normal operation of each part and the static electricity removing effect, and in particular, the cleanliness and wear of the ion wind rod 115 and the sensitivity and accuracy of the photoelectric sensor 302 are checked.

[0052] The parts not involved in the utility model are the same as the prior art or can be realized by using the prior art, and will not be described in detail here.

[0053] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and changes of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A battery production line automatic static electricity removing device, characterized by: Including device body (1), device body (1) includes fixed frame (101), two fixed frame (101) are provided with installation box (102), two fixed frame (101) are detachably connected with wall top, the inside of installation box (102) is provided with box groove (103), both sides of installation box (102) are provided with side groove (104); The box groove (103) is provided with a push assembly (105), and the moving end of the push assembly (105) is detachably connected with a mounting bracket (108) through a mounting seat (107). The both sides of the mounting bracket (108) are detachably connected with ion wind sticks (115) through adjusting brackets (109). The top of the mounting bracket (108) is provided with a relay assembly (110) and an ion generator (114) through a plate bracket.

2. The battery production line automatic destaticizer according to claim 1, characterized in that: The relay assembly (110) includes a plurality of relays and a delay relay.

3. The battery production line automatic destaticizer according to claim 1, characterized in that: The both sides of the push assembly (105) are respectively provided with a first magnetic sensor (111) and a second magnetic sensor (112), and the back of the push assembly (105) is provided with a tank chain (106).

4. The battery production line automatic destaticizer according to claim 3, characterized in that: The material of the tank chain (106) is engineering plastic, and the tank chain (106) is used for protecting wire harness.

5. The battery production line automatic destaticizer according to claim 1, characterized in that: The both sides of the inner wall of the box groove (103) are respectively provided with electromagnetic valves (113), and one of the electromagnetic valves (113) is provided with a gas flow regulating and switching joint (116) below.

6. The battery production line automatic destaticizer according to claim 5, wherein: The bottom of the device body (1) is provided with a supporting plate (2), and the supporting plate (2) includes two side frames (201).

7. The battery production line automatic destaticizer according to claim 6, characterized in that: A placing supporting plate (202) is installed between the two side frames (201), and the placing supporting plate (202) is used for placing a battery.

8. The battery production line automatic destaticizer according to claim 6, characterized in that: The top of one of the side frames (201) is provided with a monitoring mechanism (3), and the monitoring mechanism (3) includes a mounting piece (301), and the top end of the mounting piece (301) is detachably connected with a photoelectric sensor (302).

9. The battery production line automatic destaticizer according to claim 8, characterized in that: The sensing head of the photoelectric sensor (302) is opposite to the supporting plate (2).

10. The battery production line automatic destaticizer according to claim 8, characterized in that: The material of the device body (1) is carbon steel, the material of the supporting plate (2) is plastic, and the material of the monitoring mechanism (3) is aluminum alloy.

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