Nut product raw material crushing and sorting device

By designing a raw material crushing and sorting device for nut products, and utilizing crushing, rotary sorting, and air separation technologies, the problem of incomplete separation of nut kernels and shells was solved, thereby improving nut processing efficiency.

CN223683600UActive Publication Date: 2025-12-19世嘉食品(苏州)有限公司
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Patent Information

Application Number
CN202423216804.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-19
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing nut crushers fail to effectively separate nut kernels and shells after crushing, leading to increased subsequent screening work and reduced processing efficiency.

Method used

A raw material crushing and sorting device for nut products was designed, including a processing plate, a sorting box, a sorting cylinder, a screening plate, and an air outlet. The device achieves the separation of nut kernels and shells through a combination of crushing, rotational sorting, collision, and air separation.

Benefits of technology

This technology enables efficient separation of nut kernels and shells, reducing subsequent screening steps and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nut raw material processing, in particular to a nut product raw material crushing and sorting device which comprises a processing plate, a crushing plate is arranged above the processing plate, the top of the crushing plate is connected with the telescopic end of an electric hydraulic device, and the side face of the processing plate is connected with the driving end of a rotating mechanism. A sorting box is arranged below the treatment plate, the inner wall of the sorting box is rotationally connected with one end of a sorting cylinder, a plurality of sorting teeth are arranged on the outer surface of the sorting cylinder, a plurality of second sorting teeth are arranged in the sorting box, a collision column and a screening plate are arranged below the sorting cylinder, and a plurality of air outlets are formed in the side face of the screening plate. And an air inlet fan is installed on the other side face of the screening plate, under the action of wind power, kernels and shells are blown off to the two sides of the storage box, separation of the kernels and the shells is completed, and the situation that the processing efficiency of nut raw materials is reduced due to the fact that the kernels and the shells are not separated and then screening is needed is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to nut raw material processing technical field, especially a kind of nut product raw material crushing and sorting device. BACKGROUND

[0002] Nut is a classification of closed fruit, and the fruit skin is hard, containing one or more seeds.Nuts are the essence of plants, and generally rich in nutrients, including high protein, fat, minerals, vitamins, and have excellent effects on human growth and development, enhancing physical fitness, preventing diseases.Nuts need to remove hard shell and screen out kernel during deep processing, but the existing crusher has the problem that the crushed raw material particles are too small, and the product quality cannot be guaranteed.

[0003] The existing technology uses a combination of a screening cage and a crushing bin to process the raw material, but there are still problems, such as the crushed raw material nut particles being discharged from the screening cage through the gaps between the bars under the agitation of the strip-shaped moving blades, and then falling into the discharge hopper through the discharge port at the lower end of the bin, which leads to the problem of reduced processing efficiency of the nut raw material because the nut kernels and nut shells have not been separated and need to be screened subsequently.

[0004] Therefore, it is necessary to provide a nut product raw material crushing and sorting device to solve the above technical problems. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a nut product raw material crushing and sorting device.

[0006] The nut product raw material crushing and sorting device provided by the utility model comprises a processing plate, a crushing plate arranged above the processing plate, a telescopic end of an electric hydraulic device connected to the top of the crushing plate, a fixed end of the electric hydraulic device connected to a fixed frame, a driving end of a rotating mechanism connected to the side surface of the processing plate, a sorting box arranged below the processing plate, one end of a sorting cylinder rotatably connected to the inner wall of the sorting box, the other end of the sorting cylinder connected to the driving end of a sorting motor through the side surface of the sorting box, the sorting motor placed on a sorting motor plate connected to the outer surface of the sorting box, a plurality of sorting teeth arranged on the outer surface of the sorting cylinder, a plurality of second sorting teeth arranged in the sorting box to cooperate with the sorting teeth, a sieve plate connected to the bottom of the sorting box, a plurality of collision columns arranged on the upper end of the side surface of the sieve plate, a plurality of air outlets arranged on the lower end of the side surface of the sieve plate, an air inlet fan installed on the other side surface of the sieve plate, a storage box arranged below the sieve plate, and a movable partition plate arranged in the storage box.

[0007] Preferably, the rotating mechanism comprises a first support plate and a second support plate, the side surface of the first support plate is rotatably connected with one end of a first rotating shaft, the second support plate is rotatably connected with one end of a second rotating shaft, the other end of the first rotating shaft and the second rotating shaft are respectively connected with the two side surfaces of the processing plate, the first rotating shaft passes through the first support plate and is connected with the driving end of a rotating motor, and the rotating motor is installed on a rotating motor plate connected with the first support plate.

[0008] Preferably, the two ends of the top of the processing plate are respectively vertically connected with a first protective plate and a second protective plate.

[0009] Preferably, the air outlet is in the shape of a circular truncated cone, the inner diameter of one end of the air outlet towards the outside is smaller than the inner diameter of the other end of the air outlet.

[0010] Preferably, the bottom end of the inside of the storage box is provided with a plurality of sliding grooves, the sliding grooves are slidably connected with sliding blocks, the sliding blocks are installed at the bottom of a partition plate, the top of the partition plate is provided with fixed screw holes penetrating through the bottom of the sliding blocks, and the fixed screw holes are threadedly connected with fixed bolts.

[0011] Preferably, the top of the two side surfaces of the partition plate is respectively connected with a first blanking plate and a second blanking plate, the first blanking plate and the second blanking plate are obliquely arranged, and the height of one end of the first blanking plate and the second blanking plate towards the partition plate is higher than the height of the other end.

[0012] Preferably, the bottom of the processing plate is provided with a support plate, the bottom of the support plate is connected with an electric telescopic rod, and the bottom of the electric telescopic rod is connected with the ground.

[0013] Compared with the related art, the nut product raw material crushing and sorting device has the following beneficial effects:

[0014] 1、The processing plate can be used for receiving nuts conveyed through the conveying belt, the crushing plate located above the processing plate cooperates with the processing plate to crush the nuts on the processing plate, the crushed nuts fall into the sorting box under the action of gravity through the rotation of the processing plate, the rotation of the sorting cylinder drives the crushed nuts to rotate between the sorting teeth and the second sorting teeth, the shell and the kernel can be further separated, the separated shell and kernel collide with the impact column under the action of gravity, and then the falling shell and kernel are blown through the air outlet, the kernel and the shell are blown to the two sides of the storage box under the action of wind force, the separation of the kernel and the shell is completed, and the subsequent screening of the kernel and the shell is prevented, thereby reducing the nut raw material processing efficiency.

[0015] 2. The utility model discloses a rotating motor is set up, can be driven the processing board around the side of first support plate rotation through rotating motor, realizes the adjustment of processing board angle, can according to the demand with processing board horizontal and vertical direction adjustment, convenient for processing board to carry out crushing and discharging operation;

[0016] 3. The utility model discloses a support plate is set up, can support processing board, prevent receiving excessive pressure when processing board carries out crushing operation, leads to processing board inclination, influences subsequent crushing operation. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a preferred embodiment's structural diagram of a nut product raw material crushing and sorting device provided by the utility model;

[0018] Figure 2 It is Figure 1 It is the lower view's structural diagram of a nut product raw material crushing and sorting device shown in the figure;

[0019] Figure 3 It is Figure 1 It is the structural diagram of the storage box shown in the figure;

[0020] Figure 4 It is Figure 1 It is the fixed screw hole structural diagram shown in the figure;

[0021] Marked number in the drawing: 1, processing board;2, first protection board;3, crushing plate;4, electric hydraulic device;5, fixed frame;6, rotating mechanism;7, sorting box;8, sorting cylinder;9, sorting tooth;10, sorting motor;11, sorting motor plate;12, screening plate;13, air inlet fan;14, storage box;15, first support plate;16, first rotating shaft;17, rotating motor;18, rotating motor plate;19, second support plate;20, second rotating shaft;21, second protection board;22, impact column;23, air outlet;24, support plate;25, electric telescopic link;26, baffle;27, sliding slot;28, fixed bolt;29, first discharging plate;30, second discharging plate;31, fixed screw hole;32, sliding block. DETAILED DESCRIPTION

[0022] In order to make the utility model's purpose, technical scheme and advantage more clearly clear, the following is combined with the drawing and example, and this utility model is further detailedly explained. It should be understood that the specific example described here is only used to explain the utility model, and is not used to limit the utility model.

[0023] Reference Figures 1 to 4The utility model provides a kind of nut product raw material crushing and sorting device, comprising: processing plate 1, the upper of processing plate 1 is equipped with broken board 3, the top of broken board 3 is connected with the telescopic end of electric hydraulic device 4, the fixed end of electric hydraulic device 4 is connected with fixed frame 5, the side of processing plate 1 is connected with the drive end of rotating mechanism 6, the lower of processing plate 1 is equipped with sorting box 7, the inner wall of sorting box 7 is rotatably connected with one end of sorting cylinder 8, one end of sorting cylinder 8 is connected with the drive end of sorting motor 10 by passing the side of sorting box 7, sorting motor 10 is placed on sorting motor plate 11 connected with the outer surface of sorting box 7, the outer surface of sorting cylinder 8 is equipped with multiple sorting teeth 9, the inside of sorting box 7 is equipped with multiple second sorting teeth matched with sorting tooth 9, the bottom of sorting box 7 is connected with screening plate 12, the upper end of the side of screening plate 12 is equipped with multiple collision columns 22 arranged staggeredly, the lower end of the side of screening plate 12 is equipped with multiple air outlets 23, the other side of screening plate 12 is equipped with air inlet fan 13, the lower of screening plate 12 is equipped with storage box 14, the inside of storage box 14 is movably connected with partition 26.

[0024] It should be noted that: by setting processing plate 1, it can be used to receive the nuts conveyed by the conveying belt, the broken board 3 located above the processing plate 1 cooperates with the processing plate 1 to crush the nuts on the processing plate 1, and the crushed nuts fall into the sorting box 7 under the action of gravity through the rotation of the processing plate 1, the rotation of the sorting cylinder 8 drives the crushed nuts to rotate between the sorting teeth 9 and the second sorting teeth, which can further separate the shell and the kernel, and under the action of gravity, the separated shell and kernel collide with the collision columns 22, thereby separating the shell and the kernel. Then, the falling shell and kernel are blown by the air outlets 23. Because the weights of the shell and the kernel are different, the kernel and the shell are blown to the two sides of the storage box 14 under the action of the wind, the separation of the kernel and the shell is completed, and the subsequent screening of the nut kernel and the nut shell is prevented, which reduces the processing efficiency of the nut raw material.

[0025] In the embodiment of the utility model, as shown in Figure 2 The rotating mechanism 6 includes a first support plate 15 and a second support plate 19, the side of the first support plate 15 is rotatably connected with one end of the first rotating shaft 16, the second support plate 19 is rotatably connected with one end of the second rotating shaft 20, the other ends of the first rotating shaft 16 and the second rotating shaft 20 are respectively connected with the two sides of the processing plate 1, the first rotating shaft 16 is connected with the drive end of the rotating motor 17 by passing through the first support plate 15, and the rotating motor 17 is installed on the rotating motor plate 18 connected with the first support plate 15.

[0026] It should be noted that: by setting the rotating motor 17, the rotating motor 17 can drive the processing plate 1 to rotate around the side of the first supporting plate 15, so as to adjust the angle of the processing plate 1, and the processing plate 1 can be adjusted in horizontal and vertical directions according to requirements, so as to facilitate crushing and discharging operations of the processing plate 1.

[0027] In the embodiment of the utility model, reference Figure 1 、 Figure 2 It is shown that the two ends of the top of the processing plate 1 are respectively connected with the first protective plate 2 and the second protective plate 21.

[0028] It should be noted that: by setting the first protective plate 2 and the second protective plate 21, the edges of the processing plate 1 can be protected, so as to prevent broken nuts from falling off the edges of the processing plate 1 during use, which affects the subsequent separation operation.

[0029] In the embodiment of the utility model, reference Figure 2 It is shown that the shape of the air outlet 23 is a circular truncated cone type, and the inner diameter size of one end of the air outlet 23 towards the outside is smaller than that of the other end of the air outlet 23.

[0030] It should be noted that: by setting the circular truncated cone type air outlet 23, the speed of air outlet can be improved through the air outlet 23 with small outer diameter and large inner diameter, so as to better realize the separation operation of nuts.

[0031] In the embodiment of the utility model, reference Figure 3 、 Figure 4 It is shown that the bottom end of the inside of the storage box is provided with a plurality of sliding grooves 27, the sliding grooves 27 are slidingly connected with sliding blocks 32, the sliding blocks 32 are installed at the bottom of the partition plate 26, the top of the partition plate 26 is provided with fixed screw holes 31, the fixed screw holes 31 penetrate to the bottom of the sliding blocks 32, and the fixed screw holes 31 are threadedly connected with fixed bolts 28.

[0032] It should be noted that: by setting the sliding grooves 27 and the sliding blocks 32, the partition plate 26 can move forward and backward in the storage box through the sliding blocks 32, so as to change the width of the two sides of the partition plate 26, and facilitate the storage of the shell and the kernel.

[0033] In the embodiment of the utility model, reference Figure 3 It is shown that the top of the two sides of the partition plate 26 is respectively connected with a first discharging plate 29 and a second discharging plate 30, the first discharging plate 29 and the second discharging plate 30 are inclinedly arranged, and the height of one end of the first discharging plate 29 and the second discharging plate 30 towards the partition plate 26 is higher than that of the other end.

[0034] It should be noted that: by setting the first blanking plate 29 and the second blanking plate 30, the falling fruit shells and kernels are conveniently fallen into the two sides of the storage box 14 under the action of gravity, and the storage efficiency is improved.

[0035] In the embodiment of the utility model, reference Figure 2 As shown in the figure, the lower part of the processing plate 1 is provided with a supporting plate 24, the bottom of the supporting plate 24 is connected with an electric telescopic rod 25, and the bottom of the electric telescopic rod 25 is connected with the ground.

[0036] It should be noted that: by setting the supporting plate 24, the processing plate 1 can be supported, and when the processing plate 1 is crushing, it is prevented from being subjected to excessive pressure, thereby preventing the processing plate 1 from tilting and affecting the subsequent crushing operation.

[0037] The working principle of the nut product raw material crushing and sorting device provided by the utility model is as follows:

[0038] By setting the processing plate 1, the nuts conveyed by the conveying belt can be received. The nuts on the processing plate 1 are crushed by the crushing plate 3 located above the processing plate 1 in cooperation with the processing plate 1, and the crushed nuts fall into the sorting box 7 under the action of gravity through the rotation of the processing plate 1. Through the rotation of the sorting cylinder 8, the crushed nuts are driven to rotate between the sorting teeth 9 and the second sorting teeth, so that the shells and kernels can be further separated. Under the action of gravity, the separated nuts collide with the impact column 22, thereby separating the shells and kernels. Then, the falling shells and kernels are blown by the air outlet 23. Since the weights of the shells and kernels are different, the kernels and the shells are blown to the two sides of the storage box 14 under the action of the wind, the separation of the kernels and the shells is completed, and the subsequent screening of the nut kernels and the nut shells is prevented, thereby improving the nut raw material processing efficiency.

[0039] The circuit and the control involved in the utility model are prior art, and will not be described in detail here.

[0040] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation according to the content of the utility model specification and the drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. A nut product feedstock breaking and sorting apparatus characterised in that, It includes: The processing plate (1) is provided with a crushing plate (3) above, the top of the crushing plate (3) is connected with the telescopic end of the electric hydraulic device (4), the fixed end of the electric hydraulic device (4) is connected with the fixed frame (5), the side of the processing plate (1) is connected with the driving end of the rotating mechanism (6), the lower side of the processing plate (1) is provided with a sorting box (7), one end of the sorting cylinder (8) is rotatably connected with the inner wall of the sorting box (7), one end of the sorting cylinder (8) penetrates through the side of the sorting box (7) and is connected with the driving end of the sorting motor (10), the sorting motor (10) is placed on the sorting motor plate (11) connected with the outer surface of the sorting box (7), the outer surface of the sorting cylinder (8) is provided with a plurality of sorting teeth (9), the inside of the sorting box (7) is provided with a plurality of second sorting teeth matched with the sorting teeth (9), the bottom of the sorting box (7) is connected with the screening plate (12), the upper end of the side of the screening plate (12) is provided with a plurality of staggered collision columns (22), the lower end of the side of the screening plate (12) is provided with a plurality of air outlets (23), the other side of the screening plate (12) is provided with an air inlet fan (13), the lower side of the screening plate (12) is provided with a storage box (14), the inside of the storage box (14) is movably connected with a partition plate (26).

2. A nut product feedstock crushing and sorting apparatus according to claim 1, characterised in that, The rotating mechanism (6) includes a first support plate (15) and a second support plate (19), the side of the first support plate (15) is rotatably connected with one end of the first rotating shaft (16), the second support plate (19) is rotatably connected with one end of the second rotating shaft (20), the other ends of the first rotating shaft (16) and the second rotating shaft (20) are respectively connected with the two sides of the processing plate (1), the first rotating shaft (16) penetrates through the first support plate (15) and is connected with the driving end of the rotating motor (17), the rotating motor (17) is installed on the rotating motor plate (18) connected with the first support plate (15).

3. A nut product feedstock crushing and sorting apparatus according to claim 1, wherein, The top of the processing plate (1) is vertically connected with the first protection plate (2) and the second protection plate (21) at both ends respectively.

4. A nut product feedstock crushing and sorting apparatus according to claim 1, wherein, The shape of the air outlet (23) is a circular truncated cone, the inner diameter of one end of the air outlet (23) towards the outside is smaller than the inner diameter of the other end of the air outlet (23).

5. A nut product feedstock crushing and sorting apparatus according to claim 1, wherein, The bottom of the inside of the storage box is provided with a plurality of sliding grooves (27), the sliding grooves (27) are slidably connected with sliding blocks (32), the sliding blocks (32) are installed at the bottom of the partition plate (26), the top of the partition plate (26) is provided with a fixed screw hole (31) penetrating to the bottom of the sliding block (32), the fixed screw hole (31) is threadedly connected with a fixed bolt (28).

6. A nut product feedstock breaking and sorting apparatus as claimed in claim 5, wherein, The top of the two sides of the partition plate (26) is respectively connected with the first blanking plate (29) and the second blanking plate (30), the first blanking plate (29) and the second blanking plate (30) are inclinedly arranged, the height of one end of the first blanking plate (29) and the second blanking plate (30) towards the partition plate (26) is higher than the height of the other end.

7. A nut product feedstock crushing and sorting apparatus as claimed in claim 1, wherein, The processing plate (1) is provided with a supporting plate (24) below, the bottom of the supporting plate (24) is connected with an electric telescopic rod (25), and the bottom of the electric telescopic rod (25) is connected with the ground.