Vibrating screen with auxiliary crushing function

By integrating a crushing plate into the vibrating screen, screening and crushing are integrated, solving the problems of high cost and low efficiency in the traditional separate screening and crushing process, and improving production efficiency and product quality.

CN223683945UActive Publication Date: 2025-12-19SHANDONG HUIMIN LUSHENG METAL PROD CO LTD
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Patent Information

Application Number
CN202520231838.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-19
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Traditional screening and crushing processes are separate steps, resulting in high equipment costs, large floor space requirements, lengthy production processes, serious energy waste, and difficulty in ensuring product particle size uniformity.

Method used

Design a vibrating screen with auxiliary crushing function. By using a crushing plate to squeeze and crush materials larger than the screen mesh size during the screening process, screening and crushing are integrated, avoiding secondary operations.

Benefits of technology

It improves production efficiency, reduces equipment investment and energy consumption, and ensures the uniformity and stability of product particle size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibrating screen with an auxiliary crushing function, which relates to the technical field of vibrating screens, and comprises a mounting frame, a blanking hopper is fixedly mounted on one side of the upper end of the mounting frame, connecting mechanisms are arranged on two sides of the mounting frame, the bottom of each connecting mechanism is connected with a vibrating box, and the vibrating box is connected with a vibrating screen. A vibrating motor is mounted at the bottom of the vibrating box, a screen is mounted in the vibrating box, an adjusting mechanism is mounted on the other side of the upper end of the mounting frame, and a material crushing plate is mounted at the bottom of the adjusting mechanism. Materials larger than the aperture of the screen mesh are left on the screen mesh, and are crushed into small particles by being extruded by the screen mesh and the material crushing plate along with vibration of the screen mesh until the small particles accord with the aperture of the screen mesh, so that crushing operation in the screening process is realized, secondary crushing and screening of the materials are avoided, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vibrating screen, especially to a vibrating screen with auxiliary material crushing function. BACKGROUND

[0002] The vibrating screen is a kind of mechanical equipment for screening and grading granular and powdery materials, which plays a key role in many industries.

[0003] The traditional material processing process often operates screening and crushing as two independent processes. First, the original material is preliminarily screened by using the vibrating screen to screen out the material meeting the specific particle size requirement, and the larger particle material not meeting the screen mesh aperture is separated out and waits for subsequent crushing processing. Then, the larger particle material is conveyed to a dedicated crusher for crushing operation, and the crushed material is returned to the vibrating screen for secondary screening to ensure that the particle size meets the production requirement. This separation type processing method can meet the basic production requirement to some extent, but has the following disadvantages:

[0004] On the one hand, the two independent operation processes not only increase the equipment investment cost and floor area, but also make the whole production process long and complex, and the material transfer process between different equipment consumes a large amount of time and energy, seriously affecting the improvement of production efficiency. On the other hand, due to the lack of effective cooperation between the screening and crushing processes, it is often found that the crushed material still has some particles not meeting the requirement in the secondary screening process, which needs to be crushed and screened again, which undoubtedly further aggravates the waste of energy and the increase of production cost, and also makes it difficult to ensure the uniformity and stability of the product particle size. SUMMARY

[0005] The utility model aims at providing a vibrating screen with auxiliary material crushing function, which can realize crushing operation in the screening process, avoid secondary crushing and screening of the material, improve production efficiency, and effectively solve the above technical problems.

[0006] The utility model provides a vibrating screen with auxiliary material crushing function, including mounting frame, the lower hopper is fixedly installed in the one side of mounting frame upper end, the connecting mechanism is uniformly arranged in mounting frame both sides, the vibration box is connected to the bottom of connecting mechanism, the vibration motor is installed at the bottom of vibration box, the screen is installed in vibration box, the adjusting mechanism is installed in the other side of mounting frame upper end, the material crushing plate is installed at the bottom of adjusting mechanism.

[0007] Preferably, the vibration box is provided with a material guiding part at one end close to the lower hopper, and the material guiding part is inclinedly arranged below the lower hopper.

[0008] Preferably, the connecting mechanism comprises a fixing frame and a hook, the fixing frame and the hook are fixedly installed on one side of the mounting frame and the vibration box respectively, a lifting hook is installed on the fixing frame, and a supporting rod is fixedly connected to the bottom of the lifting hook.

[0009] Preferably, the supporting rod is fixedly connected with a fixing block at the bottom, a movable block is movably sleeved on the supporting rod, a spring is sleeved on the supporting rod, the two ends of the spring are fixedly connected with the movable block and the fixing block respectively, a supporting frame is fixedly connected to the outer side of the movable block, and the hook is hung on the bottom of the supporting frame.

[0010] Preferably, the material crushing plate is arranged above the screen in parallel, and an upward bending part is arranged at one end of the material crushing plate close to the discharge hopper.

[0011] Preferably, the adjusting mechanism comprises a scissor type telescopic frame, and the top frame and the bottom frame are arranged at the upper end and the lower end of the scissor type telescopic frame respectively.

[0012] Preferably, the top frame is fixedly connected with a connecting frame at the four corners, and the connecting frame is fixedly installed on the mounting frame at the top end.

[0013] Preferably, the electric push rod is rotatably installed on the scissor type telescopic frame, and the output end of the electric push rod is hingedly connected to one end of the scissor type telescopic frame.

[0014] Preferably, the material crushing plate is fixedly installed on the bottom frame.

[0015] Compared with the prior art, the vibration screen with the auxiliary material crushing function provided by the embodiment of the utility model has the advantages that:

[0016] 1. The utility model discloses a vibration motor drives the vibration box and the screen to vibrate, makes the material that meets the screen aperture fall into the discharge channel formed between the vibration box and the screen, slides along the bottom inner wall of the inclined vibration box, realizes the screening of the material.

[0017] 2. The utility model discloses a material crushing plate is arranged, in the vibration screening process, the material that meets the screen aperture falls through the screen, the material that is greater than the screen aperture remains on the screen, along with the vibration of the screen, the material is extruded by the screen and the material crushing plate and is broken into smaller particles until meeting the screen aperture, thereby realize the crushing operation in the screening process, avoid the secondary crushing and screening of the material, improve production efficiency.

[0018] 3. The utility model discloses an adjusting mechanism is arranged, can adjust the spacing of the material crushing plate and the screen according to the size of the material, thereby adapt to the crushing and screening demand of different materials. DRAWINGS

[0019] In order to more clearly illustrate the technical schemes of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be considered as limiting the scope, and other related drawings can be obtained by those skilled in the art without creative labor on the premise that they do not conflict with each other.

[0020] Figure 1 It is an overall first perspective view of the structural schematic diagram of the embodiment of the present application.

[0021] Figure 2 It is an overall second perspective view of the structural schematic diagram of the embodiment of the present application.

[0022] Figure 3 It is a perspective view of the embodiment of the present application. Figure 2 It is an enlarged view of the structure at B.

[0023] Figure 4 It is a top view of the structural schematic diagram of the embodiment of the present application.

[0024] Figure 5 It is a perspective view of the embodiment of the present application. Figure 4 It is a sectional view of the structural schematic diagram of the embodiment of the present application.

[0025] Figure 6 It is a sectional view of the structural schematic diagram of the embodiment of the present application.

[0026] Figure 7 It is a perspective view of the structural schematic diagram of the embodiment of the present application.

[0027] Reference signs:

[0028] 1, mounting frame; 2, adjusting mechanism; 21, top frame; 22, connecting frame; 23, scissor type telescopic frame; 24, electric push rod; 25, bottom frame; 3, connecting mechanism; 31, fixed frame; 32, hook; 33, support frame; 34, movable block; 35, lifting hook; 36, support rod; 37, fixed block; 38, spring; 4, vibration box; 41, material guide part; 5, vibration motor; 6, crushed material plate; 61, bending part; 7, lower hopper; 8, screen. DETAILED DESCRIPTION

[0029] Some embodiments of the present application will be described in detail below with reference to the drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.

[0030] Please refer to Figures 1-7The utility model embodiment provides a kind of auxiliary broken material function's vibrating screen, including mounting frame 1, mounting frame 1 upper end one side is fixedly installed with feeder 7, the both sides of mounting frame 1 are provided with connecting mechanism 3, connecting mechanism 3 bottom is connected with vibration box 4, vibration box 4 bottom is installed with vibration motor 5, vibration box 4 is installed with screen 8, mounting frame 1 upper end other side is installed with adjusting mechanism 2, adjusting mechanism 2 bottom is installed with broken material plate 6.

[0031] In the application, material falls into screen 8 from feeder 7, is driven vibration box 4 and screen 8 vibration by vibration motor 5, so that the material meeting the aperture of screen 8 falls into the discharge channel formed between vibration box 4 and screen 8, slides out along the inclined inner wall of the bottom of vibration box 4, and realizes the screening of the material.

[0032] Broken material plate 6 is fixedly installed on adjusting mechanism 2, and adjusting mechanism 2 is fixedly installed on mounting frame 1. During the vibrating screening process, the position of broken material plate 6 is fixed. The vibration of screen 8 makes the material meeting the aperture of screen 8 pass through screen 8 and fall down. The material larger than the aperture of screen 8 remains on screen 8. With the vibration of screen 8, the material is broken into smaller particles due to the extrusion of screen 8 and broken material plate 6 until it meets the aperture of screen 8.

[0033] Through the above arrangement, the screening efficiency of the material and the uniformity of the finished product can be improved, and the secondary crushing and screening of the material can be avoided, thereby improving the production efficiency.

[0034] One end of vibration box 4 close to feeder 7 is provided with a material guide part 41, and the material guide part 41 is inclinedly arranged below feeder 7.

[0035] In the application, the inclined material guide part 41 is beneficial to preliminarily forming a certain layer distribution of the material before entering screen 8, so that the initial state of the material on screen 8 is more regular. In this way, after the vibrating screen starts to work, the material can more efficiently spread and screen on screen 8, and a large amount of material can be prevented from accumulating on screen 8.

[0036] Connecting mechanism 3 includes a fixed frame 31 and a hook 32, and the fixed frame 31 and the hook 32 are fixedly installed on one side of mounting frame 1 and vibration box 4 respectively. A lifting hook 35 is installed on the fixed frame 31. A support rod 36 is fixedly connected to the bottom of the lifting hook 35. A fixed block 37 is fixedly connected to the bottom of the support rod 36. An activity block 34 is movably sleeved on the support rod 36. A spring 38 is sleeved on the support rod 36. The both ends of the spring 38 are fixedly connected to the activity block 34 and the fixed block 37 respectively. A support frame 33 is fixedly connected to the outer side of the activity block 34. The hook 32 is hung on the bottom of the support frame 33.

[0037] In the specific setting, the connecting mechanism 3 is arranged vertically to the vibration box 4, and the connecting mechanism 3 plays a key supporting and connecting role in the operation of the vibrating screen. Firstly, the fixed frame 31 provides a stable upper supporting point for the whole connecting structure through the fixed connection with the mounting frame 1. The movable block 34 and the supporting frame 33 slide on the supporting rod 36 according to the dynamic change of the vibration box 4, and automatically adjust the height and angle to adapt to the displacement of the vibration box 4, so as to always maintain the effective support and connection to the vibration box 4 and ensure that the vibration box 4 maintains a relatively stable working state during the vibration process.

[0038] The broken material plate 6 is arranged in parallel above the screen 8, and the broken material plate 6 is provided with an upward bending part 61 at one end close to the feeding hopper 7.

[0039] In the present application, the bending part 61 of the broken material plate 6 and the screen 8 form an expanded opening, which can effectively prevent the material from falling onto the broken material plate 6, ensure that the material enters between the broken material plate 6 and the screen 8, and ensure the smooth performance of the subsequent crushing work of the large particle material.

[0040] The adjusting mechanism 2 includes a scissor type telescopic frame 23, and the upper and lower ends of the scissor type telescopic frame 23 are respectively provided with a top frame 21 and a bottom frame 25. The top frame 21 is fixedly connected with a connecting frame 22 at four corners, and the connecting frame 22 is fixedly installed on the mounting frame 1. The scissor type telescopic frame 23 is rotatably installed with an electric push rod 24, and the output end of the electric push rod 24 is hinged to one end of the scissor type telescopic frame 23. The broken material plate 6 is fixedly installed on the bottom frame 25.

[0041] In the present application, the adjusting mechanism 2 mainly relies on the cooperation of the scissor type telescopic frame 23 and the electric push rod 24 to realize the precise adjustment of the position of the broken material plate 6. By lengthening or shortening the electric push rod 24, the distance between the top frame 21 and the bottom frame 25 is increased or decreased, so that the broken material plate 6 is close to or away from the screen 8.

[0042] By setting the adjusting mechanism 2, the distance between the broken material plate 6 and the screen 8 can be adjusted according to the size of the material, so as to adapt to the crushing and screening requirements of different materials.

[0043] In summary, the working principle of the vibrating screen with auxiliary broken material function in the embodiment of the present application is:

[0044] The material is poured from the lower hopper 7 onto the screen 8, the vibration motor 5 is started to drive the vibration box 4 and the screen 8 to vibrate, the material meeting the aperture of the screen 8 is allowed to pass through the screen 8 and fall into the discharging channel formed between the vibration box 4 and the screen 8, and slide out along the inclined inner wall of the bottom of the vibration box 4, the material larger than the aperture of the screen 8 is left on the screen 8, and the material is crushed into smaller particles by the extrusion of the screen 8 and the crushing plate 6 with the vibration of the screen 8 until meeting the aperture of the screen 8, so that the screening of the material is realized, and when the material changes, the distance between the crushing plate 6 and the screen 8 can be adjusted through the adjusting mechanism 2 according to the size of the material, so that the crushing and screening requirements of different materials are met.

[0045] The preferred embodiments of the utility model are merely used for limiting the utility model, and the utility model can be changed in various ways for the person skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A vibrating screen with auxiliary crushing function, comprising a mounting frame (1), characterized in that: The installation frame (1) upper end one side is fixedly installed with a lower hopper (7), both sides of the installation frame (1) are provided with a connecting mechanism (3), the bottom of the connecting mechanism (3) is connected with a vibration box (4), the bottom of the vibration box (4) is installed with a vibration motor (5), the vibration box (4) is installed with a screen (8), the other side of the upper end of the installation frame (1) is installed with an adjusting mechanism (2), the bottom of the adjusting mechanism (2) is installed with a broken material plate (6).

2. A vibratory screen with auxiliary debris function according to claim 1, characterized in that: The vibration box (4) is provided with a material guiding portion (41) close to one end of the lower hopper (7), and the material guiding portion (41) is inclinedly arranged below the lower hopper (7).

3. The vibratory screen with auxiliary material breaking function of claim 1, wherein: The connecting mechanism (3) comprises a fixed frame (31) and a hook (32), the fixed frame (31) and the hook (32) are fixedly installed on one side of the installation frame (1) and the vibration box (4) respectively, a lifting hook (35) is installed on the fixed frame (31), and the bottom of the lifting hook (35) is fixedly connected with a supporting rod (36).

4. A vibratory screen with auxiliary debris function according to claim 3, characterized in that: The bottom of the supporting rod (36) is fixedly connected with a fixed block (37), a movable block (34) is movably sleeved on the rod body of the supporting rod (36), a spring (38) is sleeved on the supporting rod (36), the two ends of the spring (38) are fixedly connected with the movable block (34) and the fixed block (37) respectively, and the outer side of the movable block (34) is fixedly connected with a supporting frame (33).

5. The vibratory screen with auxiliary debris function of claim 1, wherein: The bottom of the supporting frame (33) is hung with the hook (32).

6. The vibratory screen with auxiliary debris function of claim 1, wherein: The broken material plate (6) is arranged in parallel above the screen (8), and the end close to the lower hopper (7) of the broken material plate (6) is provided with an upward bending portion (61).

7. A vibratory screen with auxiliary debris function according to claim 6, characterized in that: The adjusting mechanism (2) comprises a scissor type telescopic frame (23), and the upper and lower ends of the scissor type telescopic frame (23) are provided with a top frame (21) and a bottom frame (25) respectively.

8. A vibratory screen with auxiliary debris function according to claim 7, characterized in that: The four corners of the top frame (21) are fixedly connected with a connecting frame (22), and the top end of the connecting frame (22) is fixedly installed on the installation frame (1).

9. The vibratory screen with auxiliary material breaking function of claim 6, wherein: The scissor type telescopic frame (23) is rotatably installed with an electric push rod (24), and the output end of the electric push rod (24) is hingedly connected to one end of the scissor type telescopic frame (23). The broken material plate (6) is fixedly installed on the bottom frame (25).