Double-layer sponge foam breaking device
By designing a double-layer sponge foam breaking device, a double-layer conveying platform and a liftable swing bridge are used to achieve seamless sponge foam feeding, which solves the problem of low equipment utilization and improves production efficiency.
Patent Information
- Application Number
- CN202423295690.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the existing sponge processing equipment, the equipment utilization rate is low during the transfer process between the sponge storage and the cutting equipment, resulting in a decrease in production efficiency.
A double-layer sponge bubble breaking device was designed, comprising a double-layer conveying platform, a swing bridge, a conveyor line, and a bubble breaking machine. The liftable swing bridge enables seamless material reception on the double-layer conveying platform, ensuring timely retrieval and processing of sponge bubbles.
The design of the double-layer conveyor platform enables seamless connection of sponge foam, saving time and improving equipment utilization and production efficiency.
Smart Images

Figure CN223685569U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sponge processing machinery field, concretely relates to a double -deck sponge bubble breaking device. BACKGROUND
[0002] Sponge is a kind of porous elastic material, commonly used sponge is by plastic polymer foaming, its texture is relatively soft, internal pore is dense, has certain structural strength.
[0003] Foamed sponge is generally cut into long sponge bubble and is placed and is cured. The sponge that is cured and is shaped is cut into different sizes as the processing embryo according to the specification of the product to be processed after being discharged.
[0004] At present, a sponge circulation channel is built in the sponge warehouse, and the sponge strip is transferred to the channel from other warehouses / storage spaces by the special sponge bubble transplanting equipment, then the output sponge strip is cut off after passing through the external independent conveying line and the guide table. The sponge strip in the circulation channel is emptied, and the sponge bubble transplanting equipment is adjusted from other warehouses / storage spaces. Since the time of each adjustment is inconsistent, it often leads to the unsaturated operation of the cutting device, causes the low utilization of the device, and reduces the production efficiency. SUMMARY
[0005] In order to solve the above technical problems, the utility model provides a double -deck sponge bubble breaking device, design is ingenious, and the structure is reasonable and compact, can take sponge bubble in time, satisfies the equipment processing demand.
[0006] The technical scheme of the utility model:
[0007] A double -deck sponge bubble breaking device, it includes double -deck conveying platform, swing bridge, conveying line, guide table and bubble breaking machine, double -deck conveying platform includes upper conveying platform and lower conveying platform, upper conveying platform is installed on the lower conveying platform;The feeding end of guide table and the discharge end of swing bridge are provided with conveying line, the discharge end of guide table is connected with the feeding end of bubble breaking machine;The input end of swing bridge is connected with the upper conveying platform or lower conveying platform of double -deck conveying platform;The swing bridge includes conveying belt, rotary support, jacking cylinder, support arm, guide rail, guide wheel, rotary support is set to rectangular frame, rotary support middle installation has conveying belt, rotary support near conveying line one side two ends are respectively hinged on the ground, the lower surface of rotary support two sides is respectively installed with a guide rail, a jacking cylinder is installed below the guide rail, the lower end of jacking cylinder is hinged on the ground, the side close to conveying line of jacking cylinder is provided with support arm, the lower end of support arm is hinged on the ground, the upper end of jacking cylinder is rotatably connected at the position close to the middle of support arm, the upper end of support arm is provided with guide wheel, and the guide wheel is rolled and pressed on the upper surface of guide rail.
[0008] The guide rail is designed as a V-shaped convex track, and a V-shaped ring groove is arranged in the middle of the rolling surface of the guide wheel.
[0009] The lower end of the support arm is hinged to one end of a transverse bottom plate, and the lower end of the jacking cylinder is hinged to the other end of the transverse bottom plate.
[0010] The support arm comprises an upper support arm and a lower support arm, the upper support arm and the lower support arm are connected at an obtuse angle, the guide wheel is installed at the upper end of the upper support arm, the lower end of the lower support arm is hinged to the ground, the upper end of the jacking cylinder is rotationally connected to the connection position of the upper support arm and the lower support arm, and the length of the upper support arm is longer than the length of the lower support arm.
[0011] The length of the upper support arm is twice the length of the lower support arm.
[0012] A sensor is installed on one side of the feeding port of the conveying line.
[0013] The jacking cylinder is designed as any one of an oil cylinder, a gas cylinder and a linear electric cylinder.
[0014] A certain safety gap is reserved between the feeding end of the rotating support and the discharging end of the upper conveying platform or the lower conveying platform.
[0015] First and second proximity switches are installed on one side of the guide wheel, the first and second proximity switches are installed on one side of the rotating support, and a certain distance is reserved between the first and second proximity switches.
[0016] The sponge bubble can be temporarily stored in one station of the double-layer conveying platform, and the sponge bubble can be conveyed to the bubble breaking machine in another station, the two stations of the double-layer conveying platform are connected through the lifting and adjusting swing bridge, seamless connection is realized, time is saved, and work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic view of the utility model.
[0018] Figure 2 is a top view of the utility model.
[0019] Figure 3 is a schematic view of the swing bridge of the utility model.
[0020] Figure 4 is a bottom view of the swing bridge of the utility model.
[0021] Figure 5 is a partial enlarged schematic view of the guide wheel and the guide rail. DETAILED DESCRIPTION
[0022] BRIEF DESCRIPTION OF DRAWINGS Figures 1-5 The double-layer sponge bubble breaking device comprises a double-layer conveying platform 1, a swing bridge 2, a conveying line 3, a guide table 4 and a bubble breaking machine 5. The double-layer conveying platform 1 comprises an upper conveying platform 11 and a lower conveying platform 12, and the upper conveying platform 11 is installed above the lower conveying platform 12. The conveying line 3 is installed between the feeding end of the guide table 4 and the discharging end of the swing bridge 2, and the discharging end of the guide table 4 is connected to the feeding end of the bubble breaking machine 5. The input end of the swing bridge 2 is connected to the upper conveying platform 11 or the lower conveying platform 12 of the double-layer conveying platform 1. The swing bridge 2 comprises a conveying belt 21, a rotating support 22, a jacking cylinder 23, a supporting arm 24, a guide rail 25 and a guide wheel 26. The rotating support 22 is designed as a rectangular frame, the conveying belt 21 is installed in the middle of the rotating support 22, and the rotating support 22 is hinged to the ground at both ends of the side close to the conveying line 3. One guide rail 25 is installed below each side of the rotating support 22, and one jacking cylinder 23 is installed below the guide rail 25. The jacking cylinder 23 is hinged to the ground at the lower end, and the supporting arm 24 is installed on the side of the jacking cylinder 23 close to the conveying line 3. The lower end of the supporting arm 24 is hinged to the ground, and the upper end of the supporting arm 24 is rotatably connected to the jacking cylinder 23 close to the middle. The guide wheel 26 is installed on the upper end of the supporting arm 24 and rolls on the guide rail 25. The rotating support 22 is hinged to the ground at both sides of the end through an isosceles trapezoidal support 28 fixed to the ground, and the rotating support 22 is rotatably connected to the isosceles trapezoidal support 28 at the end.
[0023] The guide rail 25 is designed as a V-shaped protruding track, and the rolling surface of the guide wheel 26 is designed with a V-shaped ring groove. The guide wheel 26 is clamped on the V-shaped protruding track through the V-shaped ring groove. This design ensures the safe and stable movement of the guide wheel on the guide rail.
[0024] The lower end of the supporting arm 24 is hinged to one end of a horizontal bottom plate 27, and the lower end of the jacking cylinder 23 is hinged to the other end of the horizontal bottom plate 27. The horizontal bottom plate 27 is fixed to the ground. The design of the horizontal bottom plate ensures the quick and accurate installation of the supporting arm and the jacking cylinder.
[0025] The support arm 24 includes an upper support arm 241 and a lower support arm 242, which are connected at an obtuse angle, the upper end of the upper support arm 241 is provided with a guide wheel 26, the lower end of the lower support arm 242 is hinged to the ground, the connection between the upper support arm 241 and the lower support arm 242 is rotatably connected to the upper end of the jacking cylinder 23, the length of the upper support arm 241 is longer than that of the lower support arm 242. The length of the upper support arm 241 is twice the length of the lower support arm 242. The support arm design ensures that the jacking cylinder with short stroke can also jack up a higher height to meet the lifting requirements. The support arm is designed in two groups, and the two groups of support arms can be connected by two transverse shafts to realize synchronous lifting action.
[0026] A sensor 6 is installed on one side of the feeding port of the conveying line 3. The sensor is designed to sense the completion of the conveying of a sponge bubble, switch the receiving height, effectively take the sponge bubble from the double conveying platform, and reduce unnecessary time waste.
[0027] The jacking cylinder 23 is designed as any one of an oil cylinder, a gas cylinder and a linear electric cylinder.
[0028] The feeding end of the rotating support 22 is left with a certain safety gap from the discharging end of the upper conveying platform 11 or the lower conveying platform 22. The safety gap ensures that the end of the rotating support does not interfere with the end of the double conveying platform.
[0029] A first proximity switch 8 and a second proximity switch 9 are installed on one side of the guide wheel 26, the first proximity switch 8 and the second proximity switch 9 are installed on one side of the rotating support 22, and the first proximity switch 8 and the second proximity switch 9 are spaced apart by a certain distance.
[0030] The utility model discloses when using, one of the double conveying platform work transports the sponge bubble 7 to the conveyer belt of swing bridge, and the other conveying platform can receive the sponge bubble 7 that transports from the sponge storehouse, and temporarily stores for standby;The conveyer belt transports the first sponge bubble 7 to the conveying line, and the sensor on the conveying line senses that the sponge bubble 7 enters, and the conveying line transports the sponge bubble 7 to the guide platform 4 and carries out the edge guide edge through, after guiding through the guide platform 4, the sponge bubble 7 is transported to the bubble cutting machine 5, and according to the length of need, carries out cutting, after cutting is completed, is sent into the next procedure and carries out cutting and moulding processing operation etc.;Once the sensor senses that the sponge bubble that first enters passes completely, then swing bridge starts action, and the supporting arm rotates that the jacking cylinder tops or pulls down control, and the upper end of supporting arm then walks along the guide rail support through the guide wheel, makes the rotating support jacks up or falls, and the feeding end of rotating support then moves from the discharge end of one conveying platform to the discharge end of another conveying platform, so that another conveying platform carries out the same operation to the sponge bubble that temporarily stores, when the empty conveying platform can receive the sponge bubble that transports from the sponge storehouse;In this way, the sponge bubble in the sponge storehouse is taken out one and placed in one of the double conveying platform using the time of sponge bubble cutting, and the time is reasonably utilized, avoids the time waste of the sponge storehouse taking material to the double conveying platform, improves work efficiency.
Claims
1. A double-layer sponge bubble breaking device, characterized in that, It includes double-layer conveying platform, swing bridge, conveying line, guide table and bubble breaking machine, the double-layer conveying platform includes upper conveying platform and lower conveying platform, the upper conveying platform is installed above the lower conveying platform; the conveying line is installed between the feeding end of the guide table and the discharging end of the swing bridge, the discharging end of the guide table is connected with the feeding end of the bubble breaking machine; the input end of the swing bridge is connected with the upper conveying platform or the lower conveying platform of the double-layer conveying platform; the swing bridge includes conveying belt, rotating support, jacking cylinder, support arm, guide rail and guide wheel, the rotating support is set as a rectangular frame, the conveying belt is installed in the middle of the rotating support, the rotating support is hinged to the ground at both ends near the conveying line, one guide rail is installed below each side of the rotating support, a jacking cylinder is installed below the guide rail, the lower end of the jacking cylinder is hinged to the ground, the support arm is installed on the side of the jacking cylinder near the conveying line, the lower end of the support arm is hinged to the ground, the upper end of the jacking cylinder is hinged to the support arm, and the guide wheel is installed on the upper end of the support arm and pressed on the guide rail.
2. A dual layer sponge bubble breaking device according to claim 1, wherein, The guide rail is designed as a V-shaped protruding track, and a V-shaped ring groove is designed in the rolling surface of the guide wheel, and the guide wheel is clamped on the V-shaped protruding track through the V-shaped ring groove.
3. A dual layer sponge bubble breaking device as defined in claim 1, wherein, The lower end of the support arm is hinged to one end of a horizontal bottom plate, and the lower end of the jacking cylinder is hinged to the other end of the horizontal bottom plate; the horizontal bottom plate is fixed to the ground.
4. The dual layer sponge bubble cutter of claim 1, wherein, The support arm includes upper support arm and lower support arm, the upper support arm and the lower support arm are connected at an obtuse angle, the guide wheel is installed on the upper end of the upper support arm, the lower end of the lower support arm is hinged to the ground, the upper end of the jacking cylinder is hinged at the connection of the upper support arm and the lower support arm, and the length of the upper support arm is longer than that of the lower support arm.
5. A dual layer sponge bubble breaking device as defined in claim 4, wherein, The length of the upper support arm is twice the length of the lower support arm.
6. A dual layer sponge bubble cutter as defined in claim 1, wherein, A sensor is installed on one side of the feeding port of the conveying line.
7. A dual layer sponge bubble cutter as defined in claim 1, wherein, The jacking cylinder is designed as any one of an oil cylinder, an air cylinder and a linear motor.
8. The dual layer sponge bubble trap device of claim 1, wherein, A certain safety gap is left between the feeding end of the rotating support and the discharging end of the upper conveying platform or the lower conveying platform.
9. The dual layer sponge bubble trap device of claim 1, wherein, First proximity switch and second proximity switch are installed on one side of the rotating support, and the first proximity switch and the second proximity switch are spaced apart by a certain distance.