Rapid cooling equipment

By immersing the material in the cooling water tank and using internal positioning wheels for support, combined with the circulation of cooling water and temperature monitoring, the problem of low cooling efficiency in existing technologies is solved, achieving rapid cooling and energy-saving effects.

CN223685839UActive Publication Date: 2025-12-19NANJING COLLEGE OF INFORMATION TECH
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Patent Information

Application Number
CN202423298704.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the cooling efficiency of polymer materials using atomization is relatively low.

Method used

The material is immersed in a cooling water tank and supported by internal positioning wheels, which maximizes the contact area between the material and the cooling water. Combined with the circulation of cooling water and temperature monitoring, this ensures that the water temperature in the cooling water tank is suitable.

Benefits of technology

It improves the cooling rate of materials, reduces system energy consumption, and increases economic efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rapid cooling equipment in the field of material cooling equipment, and aims to solve the problem of rapid cooling of materials in the prior art, the rapid cooling equipment comprises a cooling water tank and a cooling tower used for providing cooling water for the cooling water tank, the cooling water tank is provided with a feed port and a discharge port, an input positioning wheel is arranged at the feed port, and an output positioning wheel is arranged at the discharge port. An internal positioning wheel is arranged in the cooling water tank, an output positioning wheel is arranged at the discharge port, and a tail end temperature monitor is arranged at the inner bottom of the cooling water tank; a cooling fan is arranged in the cooling tower; according to the material cooling device, materials are soaked in the cooling water tank, the materials are supported through the internal positioning wheels, the contact area of the materials and cooling water is large, the material cooling speed is high, and the positioning wheels at the feeding port and the discharging port facilitate movement of the materials. The internal water temperature is detected through the temperature monitor, so that the water changing frequency is adjusted, and rapid cooling of the material is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material cooling equipment field especially relates to a kind of quick cooling equipment. BACKGROUND

[0002] At present, Chinese patent number: CN202220782702.X discloses a kind of equipment for high polymer material coated wire quick cooling and relaxation, comprising: box is provided with atomizing spray device;Relaxation primary cooling unit is arranged in box, and relaxation primary cooling unit includes first roller and second roller, first roller and second roller are rotatably connected with box, and the linear velocity of first roller and second roller is same when rotating;Cooling unit is arranged in box, and cooling unit includes third roller and fourth roller, third roller and fourth roller are rotatably connected with box, and the linear velocity of third roller and fourth roller is same when rotating.The material is cooled by atomizing spray in the above-mentioned published patent, and cooling speed is slow.

[0003] Therefore, it is needed to solve the problem of low cooling efficiency of the prior art using atomization cooling. INVENTION CONTENTS

[0004] The utility model aims at providing a kind of quick cooling equipment, and the material is soaked in cooling water tank and is cooled, and is supported by internal positioning wheel, so that the contact area of material soaking with cooling water is large, and cooling speed is fast.

[0005] To solve the above technical problems, the following technical solutions are adopted:

[0006] The utility model provides a kind of quick cooling equipment, including cooling water tank and the cooling tower for providing cooling water to the cooling water tank;

[0007] The cooling water tank is provided with inlet and outlet, and the inlet is provided with input positioning wheel, for the positioning of the material to be cooled and is transported into the cooling water tank, and the internal positioning wheel is arranged in the cooling water tank, and the internal positioning wheel is used to support and guide the material, so that the material to be cooled is conveyed along the predetermined cooling path in the cooling water tank;The outlet is provided with output positioning wheel, for the material cooled in the cooling water tank is exported;

[0008] The cooling water tank is provided with end temperature monitor for detecting the temperature of cooling water in the cooling water tank;

[0009] The cooling tower is provided with cooling fan for reducing the temperature of cooling water in the cooling tower.

[0010] Optionally, one end of the cooling water tank is provided with an inlet pipe, and the other end is provided with a drain pipe connected with the cooling tower, and an output pipe is arranged on a water supply tank in the cooling tower and connected with the inlet pipe on the cooling water tank.

[0011] Optionally, a drain pump is arranged on the drain pipe to provide a drain power, and an output pump is arranged on the output pipe.

[0012] Optionally, the internal positioning wheels are arranged in two groups, and a gap allowing the material to pass through is reserved between the two internal positioning wheels in the same group.

[0013] At least three groups of the internal positioning wheels are arranged on the inner wall of the cooling water tank according to the principle of maximizing the cooling path.

[0014] Optionally, the input positioning wheel and the output positioning wheel are metal supporting wheels with grooves arranged in the middle.

[0015] Optionally, the cooling tower comprises a cooling tower body, a water spraying plate and porous filter material are arranged in the cooling tower body, the water spraying plate is arranged at the top end of the cooling tower body, the porous filter material is arranged below the water spraying plate, a water supply tank is arranged at the bottom of the cooling tower body, the structure of the porous filter material comprises any one of a porous ceramic honeycomb ceramic carrier structure or a metal mesh corrugated filler structure, and the drain pipe on the cooling water tank is connected with the water spraying plate.

[0016] Optionally, a backflow pipe is arranged on the water supply tank and connected with the water spraying plate, a backflow pump is arranged on the backflow pipe, and a water temperature monitor for detecting the water temperature in the water supply tank is arranged on the inner wall of the water supply tank.

[0017] Optionally, the cooling water tank is supported on a platform by a main support.

[0018] Optionally, a driving motor for driving the cooling fan is further arranged in the cooling tower, and the output end of the driving motor is connected with the cooling fan.

[0019] Compared with the prior art, the present application has the following advantages:

[0020] 1. The material is soaked in the cooling water tank, and the material is supported by the internal positioning wheels, so that the contact area between the material and the cooling water is large, the cooling speed of the material is fast, the input positioning wheel and the output positioning wheel are arranged at the two ends of the cooling water tank, the material is moved conveniently, the cooling tower provides cooling water into the cooling water tank, and the working efficiency is improved. The temperature monitor is arranged in the cooling water tank to detect the internal water temperature, the water changing frequency is adjusted, and the material is cooled quickly.

[0021] 2、The utility model discloses cooling material's water recycling utilization, and the cooling water that discharges in cooling water tank continues backflow to cooling tower and cools, and the water in water tank can also backflow to the water spray board cooling again, guarantee the water temperature suitable that input cooling water tank, and cooling water is repeatedly used, has reduced the system integral energy consumption, has improved the economic benefit. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the structural schematic diagram of cooling water tank in the utility model embodiment;

[0023] Figure 2 It is the structural schematic diagram of cooling tower in the utility model embodiment.

[0024] BRIEF DESCRIPTION OF DRAWINGS:

[0025] 1, cooling water tank;2, input positioning wheel;3, output positioning wheel;4, internal positioning wheel;5, main support;6, water inlet pipe;7, drain pipe;8, drainage pump;9, end temperature monitor;10, cooling tower main body;11, water spray board;12, porous filter material;13, cooling fan;14, drive motor;15, water supply tank;16, backflow pipe;17, water temperature detector;18, backflow pump;19, output pipe;110, output pump. DETAILED DESCRIPTION

[0026] The technical scheme in the utility model embodiment will be described clearly and completely in combination with the drawings in the utility model embodiment, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. The description of at least one exemplary embodiment is actually only illustrative, and is by no means any limitation on the utility model and its application or use. Embodiment 1

[0027] As shown in Figure 1 , Figure 2 The embodiment provides a rapid cooling equipment, which comprises a cooling water tank 1 and a cooling tower for providing cooling water to the cooling water tank 1:

[0028] The cooling water tank 1 is provided with a feeding port and a discharging port, the feeding port is provided with an input positioning wheel 2, which is used for positioning and conveying the material to be cooled into the cooling water tank 1, and the cooling water tank 1 is provided with an internal positioning wheel 4, which is used for supporting and guiding the material, so that the material to be cooled is conveyed along the predetermined cooling path in the cooling water tank 1; and the discharging port is provided with an output positioning wheel 3, which is used for outputting the material cooled in the cooling water tank 1;

[0029] The inner bottom of the cooling water tank 1 is provided with a terminal temperature monitor 9 for detecting water temperature.

[0030] The cooling tower is provided with a cooling fan 13 for reducing water temperature.

[0031] The material enters the cooling water tank 1 from the feeding port, is supported by the input positioning wheel 2, passes through the internal positioning wheel 4 in the cooling water tank 1, and is then output from the discharging port and supported by the output positioning wheel 3, so as to ensure that the material passes through the cooling water tank 1 in an orderly manner. The material in the cooling process is quickly cooled by being supported by the internal positioning wheel 4 and being soaked in the cooling water tank 1. The input positioning wheel 2 and the output positioning wheel 3 at both ends of the cooling water tank 1 facilitate the movement of the material, and the positioning wheels in the cooling water tank 1 facilitate the complete soaking of the material. During the soaking and cooling process, the material is cooled by pulling the material on the input positioning wheel 2 at one end of the discharging port.

[0032] The terminal temperature monitor 9 is arranged at the inner bottom of the end of the cooling water tank 1 provided with the input positioning wheel 2, so as to detect the temperature in the cooling water tank 1. When the temperature in the cooling water tank 1 cannot meet the temperature required for cooling the material, the water in the cooling water tank 1 is discharged into the cooling tower for cooling again, and the cooled water is transported to the cooling water tank 1 for use again, so as to form a water circulation and save cost.

[0033] Since the material moves from the end provided with the input positioning wheel 2 to the end provided with the output positioning wheel 3, the water temperature at the end provided with the input positioning wheel 2 is higher than the water temperature at the end provided with the output positioning wheel 3. The terminal temperature monitor 9 is arranged at the inner bottom of the end provided with the input positioning wheel 2, so as to ensure that the water temperature at the highest temperature position in the cooling water tank 1 meets the temperature required for cooling the material, and the water is replaced in time when it does not meet the requirement, thereby improving the cooling effect. Example 2

[0034] This example is based on example 1 and differs in that:

[0035] The bottom of the cooling water tank 1 is supported on the platform by the main support 5.

[0036] As Figure 1As shown, one input positioning wheel 2 is installed at one end of the cooling water tank 1, one output positioning wheel 3 is installed at the other end of the cooling water tank 1, and a plurality of internal positioning wheels 4 are uniformly spaced and installed on the inner wall of the cooling water tank 1, wherein the upper and lower internal positioning wheels 4 on the inner wall are a group, three groups are provided, a gap capable of allowing the material to pass through is reserved between the two internal positioning wheels in the same group, the material is arranged in the gap, and the three groups of internal positioning wheels 4 ensure that the material in the cooling water tank 1 is supported, the spacing between the two adjacent internal positioning wheels does not allow the material to contact the inner bottom of the cooling water tank 1, and the surface of the material is ensured to be completely contacted with the cooling water, thereby improving the cooling efficiency. The material is first arranged on the input positioning wheel 2, then passes through the gap between the internal positioning wheels 4, and is then arranged on the output positioning wheel 3, and the material is moved by pulling the material at one end of the output positioning wheel 3. Among them, the input positioning wheel 2 and the output positioning wheel 3 are both support wheels made of metal material with grooves in the middle, and the material placed in the grooves is supported by the support wheels, facilitating movement.

[0037] A water inlet pipe 6 is arranged at one end of the cooling water tank 1 near the bottom, and a drain pipe 7 is arranged at the other end near the bottom, the drain pipe 7 is connected with the cooling tower, and a drain pump 8 for providing drain power is arranged on the drain pipe 7 to drain the used water into the cooling tower for cooling.

[0038] As shown in the figure, Figure 2 The cooling tower includes a cooling tower main body 10, and a water spraying plate 11 and a porous filter material 12 are further arranged in the cooling tower main body 10, the water spraying plate 11 is arranged at the top end of the cooling tower, and the porous filter material 12 is arranged below the water spraying plate 11, and the structure of the porous filter material 12 includes any one of a porous ceramic honeycomb ceramic carrier structure or a metal mesh corrugated filler structure.

[0039] A water supply tank 15 is arranged at the bottom of the cooling tower, the water supply tank 15 contains the cold water flowing out of the porous filter material 12, an output pipe 19 is arranged on the water supply tank 15, an output pump 110 for providing output water power is arranged on the output pipe 19, and the output pipe 19 is connected with the water inlet pipe 6 on the cooling water tank 1 to convey the cooling water in the water supply tank 15 into the cooling water tank 1.

[0040] The drain pipe 7 of the cooling water tank 1 is connected with the water spraying plate 11 on the cooling tower main body 10, water is drained from the drain pipe 7 to the water spraying plate 11, the water on the water spraying plate 11 drops onto the porous filter material 12, the water that drops down is cooled by the cooling fan 13 below the porous filter material 12, the cooling fan 13 improves the cooling efficiency by blowing against the flow direction of the water. The porous filter material 12 increases the surface area of the water and improves the cooling efficiency.

[0041] The cooling fan 13 in the cooling tower main body 10 is connected with the output end of the driving motor 14, and is driven to rotate by the driving motor 14.

[0042] The backflow pipe 16 is connected with the water spraying plate 11, and the backflow pump 18 is arranged on the backflow pipe 16. The water temperature monitor 17 is arranged on the inner wall of the water supply tank 15 and used for detecting the water temperature in the water supply tank 15. The water temperature in the water supply tank 15 is detected by the water temperature monitor 17, so that the water delivered into the cooling water tank 1 meets the use requirement. When the water does not meet the requirement, the water is backflowed to the water spraying plate 11 by the backflow pump 18 for recooling until the temperature meets the set requirement. The water delivered into the cooling water tank 1 meets the requirement of the cooling material by the water temperature monitor 17, and the cooling effect is improved.

[0043] In use, the material is first passed through the input positioning wheel 2, passes through the gap between the multiple groups of internal positioning wheels 4, and is placed on the output positioning wheel 3. Then the material on the output positioning wheel 3 is slowly pulled, the cooling water in the water supply tank 15 is delivered into the cooling water tank 1, and the internal positioning wheels 4 are completely immersed in the cooling water. The material of the internal positioning wheels 4 is completely soaked in the cooling water, the cooling speed of the material is improved, and the material is pulled to be completely immersed in the cooling water for soaking cooling. In the cooling process, the temperature of the cooling water in the cooling water tank 1 is monitored by the end temperature monitor, and the cooling water is replaced in time to ensure the cooling effect.

[0044] In the embodiment, the end temperature monitor 9 at the bottom of the cooling water tank 1 is used to monitor the water temperature in the cooling water tank 1. When the water temperature is too high, the cooling water is replaced in time. The water temperature monitor 17 is arranged on the inner wall of the water supply tank 15 to monitor the water temperature in the water supply tank 15, so that the cooling water delivered into the water supply tank 15 meets the use requirement. When the water does not meet the requirement, the backflow pump 18 is opened in time to backflow the water in the water supply tank 15 to the water spraying plate 11 for cooling. The cooled water flows into the water supply tank 15 again, and then enters the cooling water tank 1 from the output pipe 19 and the water inlet pipe 6 for use. The drain pipe 7 is connected with the water spraying plate 11 to drain the used water in the cooling water tank 1 to the cooling tower body for recooling and use, so that the water resource is recycled, the overall energy consumption of the system is reduced, and the economic benefit is improved.

[0045] The above only describes the preferred embodiments of the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and deformations can be made, and these improvements and deformations should be considered as the protection scope of the present application.

Claims

1. A rapid cooling apparatus, characterized by, The cooling water tank is provided with an inlet and an outlet, the inlet is provided with an input positioning wheel for positioning and conveying the material to be cooled into the cooling water tank, the cooling water tank is provided with internal positioning wheels for supporting and guiding the material to be cooled to make the material to be cooled along the predetermined cooling path in the cooling water tank, and the outlet is provided with an output positioning wheel for outputting the material cooled in the cooling water tank. The cooling water tank is provided with an end temperature monitor for detecting the temperature of the cooling water in the cooling water tank. The cooling tower is provided with a cooling fan for reducing the temperature of the cooling water in the cooling tower. One end of the cooling water tank is provided with a water inlet pipe, and the other end is provided with a water outlet pipe connected with the cooling tower, and the water supply tank in the cooling tower is provided with an output pipe connected with the water inlet pipe of the cooling water tank.

2. The rapid cooling apparatus according to claim 1, characterized by, The water outlet pipe is provided with a water outlet pump for providing water outlet power, and the output pipe is provided with an output pump.

3. The rapid cooling apparatus according to claim 2, characterized by, The internal positioning wheels are arranged in two groups, and a gap is reserved between the two internal positioning wheels in the same group to enable the material to pass through.

4. The rapid cooling apparatus according to claim 1, wherein The cooling water tank is provided with at least three groups of internal positioning wheels, which are distributed on the inner wall of the cooling water tank according to the principle of maximizing the cooling path. The input positioning wheel and the output positioning wheel are both metal supporting wheels with grooves in the middle.

5. The rapid cooling apparatus according to claim 1, wherein The cooling tower comprises a cooling tower body, the cooling tower body is provided with a water spraying plate and a porous filter material, the water spraying plate is arranged at the top end of the cooling tower body, the porous filter material is arranged below the water spraying plate, the inner bottom of the cooling tower body is provided with a water supply tank, the structure of the porous filter material comprises any one of a porous ceramic honeycomb ceramic carrier structure or a metal mesh corrugated filler structure, and the water outlet pipe of the cooling water tank is connected with the water spraying plate.

6. The rapid cooling apparatus according to claim 1, wherein The water supply tank is provided with a return pipe connected with the water spraying plate, the return pipe is provided with a return pump, and the inner wall of the water supply tank is provided with a water temperature monitor for detecting the water temperature in the water supply tank.

7. The rapid cooling apparatus according to claim 6, wherein The bottom of the cooling water tank is supported on the platform by a main support.

8. The rapid cooling apparatus according to claim 1, wherein The cooling tower is also provided with a driving motor for driving the cooling fan, and the output end of the driving motor is connected with the cooling fan.

9. The rapid cooling apparatus according to claim 1, wherein ​

Citation Information

Patent Citations

  • Equipment for quickly cooling and loosening high polymer material coated wire

    CN217803181U