Inductance product feeding detection device

By designing a dual-station inductor product loading and testing device, and utilizing a moving frame and positioning mechanism to achieve stable transfer of the material tray, the problem of low testing efficiency caused by a single testing station is solved, thereby improving the efficiency of inductor testing.

CN223687480UActive Publication Date: 2025-12-19SUZHOU HONGHUA XINCHUANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520186220.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-12-19
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing inductance testing devices only have a single testing station, which means that the testing process requires waiting for the material tray to be loaded, resulting in low testing efficiency.

Method used

A dual-inspection-station inductor product loading and inspection device was designed. The device uses two moving frames to alternately move the tray for inspection, avoiding waiting for the loading process. Cylinders and positioning mechanisms are used to ensure stable transfer and fixation of the tray.

Benefits of technology

This enables efficient inductance testing, allowing the two testing stations to work alternately, thus improving testing efficiency and reducing waiting time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hot pressing processes of inductors, and discloses an inductor product feeding detection device which comprises a bottom plate, a first guide rail is arranged at the top of the bottom plate through a supporting rod, the first guide rail is connected with a first supporting frame through a driving sliding block, and a detection frame is arranged at the top of the first supporting frame. A division bar is arranged in the middle of the top of the detection frame, and the top of the detection frame is divided into two detection stations through the division bar. According to the inductance product feeding detection device, the two movable frames drive the two material trays to alternately move to the position below the feeding table for feeding, the material trays which are charged preferentially are driven by the corresponding movable frames to be transferred to the detection stations to be detected, the two movable frames alternately provide the material trays which are charged for the two detection stations, and the detection efficiency is improved. And the effects that the two detection stations are arranged, the two detection stations can alternately detect the inductor, the loading process of the material disc does not need to be waited, and the detection efficiency of the inductor is improved are achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to a hot pressing process technology of an inductor, in particular to an inductor product feeding and detecting device. BACKGROUND

[0002] The inductor is a two-terminal circuit element capable of converting electrical energy into magnetic energy and storing the same, and the inductor is small in size and shaped as a cuboid. An automatic turntable device is needed to place one by one capacitors on a tray, and then the capacitors are automatically sent to a detecting mechanism below to detect the quality of the capacitors. The capacitor products that pass the detection are sent to subsequent hot pressing process equipment for hot pressing processing.

[0003] At present, the detecting device for the inductor has only a single detection station, and a long time is needed to wait for the tray to be loaded. There is a long detection interval in the detection process, and the detection efficiency of the inductor is relatively low. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects in the prior art, the application provides an inductor product feeding and detecting device, which has the advantages of being provided with double detection stations, the two detection stations can alternately detect the inductor, the loading process of the tray does not need to be waited for, and the detection efficiency of the inductor is improved.

[0005] In order to achieve the purpose of being provided with double detection stations, the two detection stations can alternately detect the inductor, the loading process of the tray does not need to be waited for, and the detection efficiency of the inductor is improved, the application provides the following technical scheme: an inductor product feeding and detecting device, comprising a bottom plate, a first guide rail is arranged on the top of the bottom plate through a supporting rod, a first supporting frame is connected to the first guide rail through a driving sliding block, a detection frame is arranged on the top of the first supporting frame, a partition strip is arranged on the middle of the top of the detection frame, the top of the detection frame is divided into two detection stations through the partition strip, a detection mechanism is arranged above the detection stations, a driving mechanism is arranged on the top of the bottom plate, two second supporting frames are connected to the top of the driving mechanism through driving sliding blocks, two moving frames are arranged on the top of the two second supporting frames, a tray is placed on the top of the moving frame, two insertion holes penetrating up and down are formed in one end of the tray, a feeding table is rotatably arranged on the top of the bottom plate, a plurality of loading rods are arranged in an annular array on the feeding table, two second guide rails are arranged on the two sides of the top of the bottom plate through supporting rods, two second cylinders are connected to the two second guide rails through two driving sliding blocks, two insertion rods are connected to the bottom of the two second cylinders through fixing plates, a tray transfer mechanism is arranged on the top of the bottom plate, and a plurality of transfer trays are connected to the top of the tray transfer mechanism through driving sliding blocks.

[0006] Through the above scheme, the two mobile racks drive the two trays to move alternately under the feeding table for loading, and the tray with completed loading is transferred to the detection station for detection by the corresponding mobile rack, so that the two mobile racks alternately provide the two detection stations with the loaded trays, achieving the effect of setting double detection stations, which can alternately detect the inductance without waiting for the loading process of the tray, thereby improving the detection efficiency of the inductance.

[0007] Further, the spacing between the two insertion rods at the bottom of the second cylinder is matched with the spacing between the two insertion holes at one end of the tray, and the edge of one end of the insertion rod is provided with a rounded corner.

[0008] Through the above scheme, the two insertion rods are moved downward by the second cylinder, so that the two insertion rods can be inserted into the corresponding two insertion holes, and the rounded corner at one end of the insertion rod can guide the position of the tray in cooperation with the insertion hole, so that the insertion rod can be accurately inserted into the insertion hole, avoiding the displacement of the tray due to the shaking of the device during operation, which prevents the insertion rod from being inserted into the insertion hole.

[0009] Further, the bottom of the inner side of the first support frame and the second support frame is provided with a positioning mechanism, the positioning mechanism comprises a third cylinder, one end of the third cylinder is provided with a connecting plate, four positioning rods are arranged at the top of the connecting plate, the four positioning rods are inserted into the corresponding four positioning holes, and the four positioning holes are arranged on both sides of the tray.

[0010] Through the above scheme, the connecting plate with the positioning rods is inserted into the positioning hole by the third cylinder of the positioning mechanism, so that the tray can be stably fixed on the detection station of the detection frame and the mobile frame, avoiding the movement of the detection frame and the mobile frame, which can cause the tray to move on the top thereof, thereby preventing the device from accurately operating the tray.

[0011] Further, the edge of one end of the positioning rod is provided with a rounded corner.

[0012] Through the above scheme, the rounded corner at one end of the positioning rod can guide the position of the tray through the positioning hole, so that the positioning rod can be accurately inserted into the positioning hole.

[0013] Further, the middle outer surface of the detection mechanism is provided with an illuminating lamp.

[0014] Through the above scheme, the illuminating lamp on the middle outer surface of the detection mechanism can illuminate the tray below the detection mechanism, providing a stable light source for the detection mechanism and ensuring the working environment of the detection mechanism.

[0015] Further, the top of the detection mechanism is arranged at one end of the first air cylinder through a fixing block, and the other end of the first air cylinder is arranged at the top of the bottom plate through a fixing frame.

[0016] Through the above scheme, the detection mechanism can be driven to move above the detection station through the working of the first air cylinder, the position of the detection mechanism is adjusted, and the detection mechanism can completely detect the tray with the inductor below.

[0017] Further, the detection frame is provided with a through hole corresponding to the two detection stations and the two moving frames.

[0018] Through the above scheme, the positioning rod can be inserted into the positioning hole through the through hole, and then the position of the tray is stably fixed in cooperation with the detection frame and the moving frame.

[0019] Further, the edge of one end of the baffle strip on the top of the detection frame, the moving frame and the transfer tray is provided with an inverted bevel, and the edges of both ends of the partition strip arranged on the top of the detection frame are provided with inverted bevels corresponding to the baffle strip.

[0020] Through the above scheme, the inserting rod can stably drive the tray to transfer between the detection frame, the moving frame and the transfer tray through the working of the second guide rail, so that the tray can stably enter the detection frame, the moving frame and the transfer tray, and the fault tolerance of the decoration operation is improved.

[0021] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0022] The inductor product loading and detection device can drive two trays to move alternately to the lower side of the loading table for loading through the two moving frames, and the tray whose loading is completed is transferred to the detection station for detection through the corresponding moving frame, so that the two moving frames alternately provide the two detection stations with the loaded trays, and the two detection stations can alternately detect the inductor without waiting for the loading process of the tray, thereby improving the detection efficiency of the inductor. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0024] Figure 2 It is a front structure schematic diagram of the present application;

[0025] Figure 3 It is a top structure schematic diagram of the present application;

[0026] Figure 4 It is a left structure schematic diagram of the present application;

[0027] Figure 5The partial connection component explosion structure schematic diagram of the mobile frame of the present application;

[0028] Figure 6 The partial connection component explosion structure schematic diagram of the detection frame of the present application;

[0029] Figure 7 The positioning mechanism structure schematic diagram of the present application.

[0030] In the figure:

[0031] 1, bottom plate; 2, first guide rail; 3, first support frame; 4, detection frame; 5, partition strip; 6, detection station; 7, detection mechanism; 8, first cylinder; 9, driving mechanism; 10, mobile frame; 11, tray; 12, feeding table; 13, feeding rod; 14, second guide rail; 15, second cylinder; 16, insertion rod; 17, insertion hole; 18, tray transfer mechanism; 19, positioning mechanism; 1901, third cylinder; 1902, connecting plate; 1903, positioning rod; 20, positioning hole; 21, through hole; 22, second support frame; 23, illuminating lamp; 24, transfer tray. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without any creative work, fall within the protection scope of the present application.

[0033] Please refer to Figure 1 , Figure 2 and Figure 3The inductance product loading detection device in the embodiment comprises a bottom plate 1, a first guide rail 2 is arranged on the top of the bottom plate 1 through a support rod, a first support frame 3 is connected to the first guide rail 2 through a driving sliding block, a detection frame 4 is arranged on the top of the first support frame 3, a partition strip 5 is arranged on the middle of the top of the detection frame 4, the top of the detection frame 4 is divided into two detection workstations 6 through the partition strip 5, a detection mechanism 7 is arranged above the detection workstations 6, a driving mechanism 9 is arranged on the top of the bottom plate 1, two second support frames 22 are connected to the top of the driving mechanism 9 through driving sliding blocks, two moving frames 10 are arranged on the top of the two second support frames 22, a tray 11 is placed on the top of the moving frame 10, two insertion holes 17 are opened on one end of the tray 11 in a penetrating manner, a loading table 12 is rotatably arranged on the top of the bottom plate 1, a plurality of loading rods 13 are installed in an annular array on the loading table 12, two second guide rails 14 are arranged on the two sides of the top of the bottom plate 1 through support rods, two second air cylinders 15 are connected to the two second guide rails 14 through two driving sliding blocks, two insertion rods 16 are connected to the bottom of the two second air cylinders 15 through fixing plates, a tray transfer mechanism 18 is arranged on the top of the bottom plate 1, a plurality of transfer trays 24 are connected to the top of the tray transfer mechanism 18 through driving sliding blocks.

[0034] Please refer to Figure 2 、 Figure 3 and Figure 4 The spacing between the two insertion rods 16 at the bottom of the second air cylinder 15 is matched with the spacing between the two insertion holes 17 opened on one end of the tray 11, the edge of one end of the insertion rod 16 is arranged in a rounded corner, the two insertion rods 16 are pushed downward by the second air cylinder 15, so that the two insertion rods 16 can be inserted into the corresponding two insertion holes 17, the tray 11 is transferred by the insertion rod 16 cooperating with the insertion hole 17, the rounded corner of the edge of one end of the insertion rod 16 can guide the position of the tray 11 cooperating with the insertion hole 17, so that the insertion rod 16 can be accurately inserted into the insertion hole 17, avoiding the displacement of the tray 11 due to the shaking of the device during operation, so that the insertion rod 16 cannot be inserted into the insertion hole 17.

[0035] Please refer to Figure 2 、 Figure 5 and Figure 6The bottom of the inner side of the first support frame 3 and the second support frame 22 is provided with a positioning mechanism 19, the positioning mechanism 19 comprises a third cylinder 1901, one end of the third cylinder 1901 is provided with a connecting plate 1902, four positioning rods 1903 are arranged at the top of the four corners of the connecting plate 1902, the four positioning rods 1903 are inserted into the corresponding four positioning holes 20, and the four positioning holes 20 are arranged on the two sides of the tray 11. Through the working of the third cylinder 1901 of the positioning mechanism 19, the connecting plate 1902 with the positioning rod 1903 is inserted into the positioning hole 20, so that the tray 11 can be stably fixed on the detection station 6 and the moving frame 10 on the detection frame 4, and the movement of the detection frame 4 and the moving frame 10 will not cause the tray 11 to move on the top thereof, so that the device cannot accurately operate the tray 11.

[0036] Please refer to Figure 5 、 Figure 6 and Figure 7 , one end edge of the positioning rod 1903 is provided with a rounded corner, and the rounded corner of the one end edge of the positioning rod 1903 can guide the position of the tray 11 through the positioning hole 20, so that the positioning rod 1903 can be accurately inserted into the positioning hole 20.

[0037] Please refer to Figure 1 、 Figure 2 and Figure 3 , the outer surface of the middle part of the detection mechanism 7 is provided with an illuminating lamp 23, and the illuminating lamp 23 on the outer surface of the middle part of the detection mechanism 7 can illuminate the tray 11 below the detection mechanism 7, provide a stable light source for the detection mechanism 7, and ensure the working environment of the detection mechanism 7.

[0038] Please refer to Figure 1 、 Figure 2 and Figure 3 , the top of the detection mechanism 7 is arranged at one end of the first cylinder 8 through a fixed block, and the other end of the first cylinder 8 is arranged on the top of the bottom plate 1 through a fixed frame. Through the working of the first cylinder 8, the detection mechanism 7 can be moved above the detection station 6, the position of the detection mechanism 7 is adjusted, so that the detection mechanism 7 can completely detect the tray 11 below which is provided with an inductor.

[0039] Please refer to Figure 5 and Figure 6 , the top of the detection mechanism 7 is arranged at one end of the first cylinder 8 through a fixed block, and the other end of the first cylinder 8 is arranged on the top of the bottom plate 1 through a fixed frame. Through the working of the first cylinder 8, the detection mechanism 7 can be moved above the detection station 6, the position of the detection mechanism 7 is adjusted, so that the detection mechanism 7 can completely detect the tray 11 below which is provided with an inductor.

[0040] Please refer to Figure 1 、 Figure 5 andFigure 6 The end edges of the baffle strips on the top of the detection frame 4, the moving frame 10 and the transfer tray 24 are all provided with inverted bevels, the edges of the partition strips 5 provided on the top of the detection frame 4 are provided with inverted bevels corresponding to the baffle strips, so that the inserting rod 16 can stably drive the material tray 11 to transfer between the detection frame 4, the moving frame 10 and the transfer tray 24 through the work of the second guide rail 14, so that the material tray 11 can stably enter the detection frame 4, the moving frame 10 and the transfer tray 24, and the fault tolerance of the decoration operation is improved.

[0041] In the embodiment, the two moving frames 10 drive the two material trays 11 to alternately move to the under of the loading table 12 for loading, and the material tray 11 with the completed loading is transferred to the detection station 6 for detection by the corresponding moving frame 10, so that the two moving frames 10 alternately provide the two detection stations 6 with the material trays 11 with completed loading, so that the two detection stations 6 can alternately detect the inductance, without waiting for the loading process of the material tray 11, and the detection efficiency of the inductance is improved.

[0042] The working principle of the above embodiment is that the corresponding positioning mechanism 19 of the second support frame 22 works, the third cylinder 1901 pushes the connecting plate 1902 to move upward, the connecting plate 1902 drives the positioning rod 1903 to pass through the through hole 21 of the corresponding moving frame 10 and is inserted into the positioning hole 20 of the upper tray 11, the position of the tray 11 placed on the moving frame 10 is fixed, the driving mechanism 9 works, the two moving frames 10 are driven by the two second support frames 22 to move alternately to below the loading position of the loading table 12, the loading table 12 loads the tray 11 on the top of the moving frame 10 through the loading rod 13, the tray 11 whose loading is finished is driven by the corresponding moving frame 10 to move to the detection station 6 through the work of the driving mechanism 9, the first guide rail 2 works, the detection frame 4 is driven by the first support frame 3 to move to the corresponding position of the tray 11 whose loading is finished, the detection frame 4 drives one of the two detection stations 6 to align with the moving frame 10 corresponding to the tray 11 full of inductors, the corresponding positioning mechanism 19 of the moving frame 10 works, the positioning rod 1903 is pulled out of the positioning hole 20 of the tray 11, the fixing of the tray 11 is released, the second guide rail 14 works, the second cylinder 15 and the inserting rod 16 are moved above the insertion hole 17 of the tray 11, the second cylinder 15 works, the inserting rod 16 is pushed to move downward, the inserting rod 16 is inserted into the insertion hole 17, then the second guide rail 14 works, the tray 11 is dragged onto the detection station 6 through the insertion hole 17 by the inserting rod 16, the corresponding positioning mechanism 19 of the detection station 6 works, the tray 11 is fixed, the first guide rail 2 works, the position of the other detection station 6 without the tray 11 is adjusted to align with the transfer tray 24, the second guide rail 14 works, the empty tray 11 of the transfer tray 24 is dragged to the moving frame 10 through the detection station 6 without the tray 11 by the inserting rod 16, so that the moving frame 10 can drive the tray 11 to move to below the loading table 12 for loading again, then the first guide rail 2 drives the detection station 6 with the tray 11 to move below the detection mechanism 7, so that the detection mechanism 7 detects the inductors in the tray 11, the first guide rail 2 works after detection, the position of the detection station 6 is adjusted, the tray 11 after detection is dragged to the transfer tray 24 by the inserting rod 16 through the work of the positioning mechanism 19, and is transferred by the tray transfer mechanism 18, and the two detection stations 6 are alternately supplied by the two moving frames 10 again.

[0043] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0044] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, which can be limited only by the scope of the appended claims and their equivalents.

Claims

1. An inductance product loading detection device, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is provided with a first guide rail (2) through a support rod, the first guide rail (2) is connected with a first support frame (3) through a drive sliding block, the top of the first support frame (3) is provided with a detection frame (4), the middle of the top of the detection frame (4) is provided with a partition strip (5), the top of the detection frame (4) is divided into two detection stations (6) through the partition strip (5), a detection mechanism (7) is arranged above the detection station (6), a driving mechanism (9) is arranged on the top of the bottom plate (1), the top of the driving mechanism (9) is connected with two second support frames (22) through two drive sliding blocks, two second support frames (22) are arranged on the top of the two second support frames (22), two moving frames (10) are arranged on the top of the two second support frames (22), a tray (11) is arranged on the top of the moving frame (10), two insertion holes (17) are formed in one end of the tray (11) in a penetrating manner, a feeding table (12) is rotatably arranged on the top of the bottom plate (1), a plurality of charging rods (13) are arranged on the feeding table (12) in an annular array, two second guide rails (14) are arranged on the two sides of the top of the bottom plate (1) through support rods, two second cylinders (15) are connected with the two second guide rails (14) through two drive sliding blocks, two insertion rods (16) are connected with the two second cylinders (15) through fixing plates, a tray transfer mechanism (18) is arranged on the top of the bottom plate (1), and a plurality of transfer trays (24) are connected with the tray transfer mechanism (18) through drive sliding blocks.

2. The inductance product loading detection device according to claim 1, characterized in that: The spacing between the two insertion rods (16) at the bottom of the second cylinder (15) is matched with the spacing between the two insertion holes (17) formed in one end of the tray (11), and the edge of one end of the insertion rod (16) is provided as a rounded corner.

3. The inductance product loading detection device according to claim 1, characterized in that: The bottom of the inner side of the first support frame (3) and the second support frame (22) is provided with a positioning mechanism (19), the positioning mechanism (19) comprises a third cylinder (1901), one end of the third cylinder (1901) is provided with a connecting plate (1902), four positioning rods (1903) are arranged on the top of the connecting plate (1902), the four positioning rods (1903) are inserted into the corresponding four positioning holes (20), and the four positioning holes (20) are formed on the two sides of the tray (11).

4. The inductance product loading detection device according to claim 3, characterized in that: The edge of one end of the positioning rod (1903) is provided as a rounded corner.

5. The inductance product loading detection device according to claim 1, characterized in that: The outer surface of the middle of the detection mechanism (7) is provided with an illuminating lamp (23).

6. The inductance product loading detection device according to claim 1, characterized in that: The top of the detection mechanism (7) is arranged on one end of the first cylinder (8) through a fixing block, and the other end of the first cylinder (8) is arranged on the top of the bottom plate (1) through a fixing frame.

7. The inductance product loading detection device according to claim 1, characterized in that: The top of the detection frame (4) is provided with a through hole (21) matched with the positioning hole (20) formed in the tray (11).

8. The inductance product loading detection device according to claim 1, characterized in that: The edge of one end of the baffle strip on the top of the detection frame (4), the moving frame (10) and the transfer tray (24) is provided as an inverted bevel, and the edges of the two ends of the partition strip (5) provided on the top of the detection frame (4) are provided with inverted bevels corresponding to the baffle strips.