Mattress stacking equipment

By using an adjustable support and slide design, combined with a winch, hydraulic cylinder and gear linkage system, the problem of poor adaptability of existing equipment is solved, and the mattress is lifted and stacked efficiently and accurately, improving the level of automation and safety.

CN223687645UActive Publication Date: 2025-12-19FOSHAN GOODNIGHT MATTRESS CO LTD
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Patent Information

Application Number
CN202423289424.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing palletizing equipment has poor adaptability and cannot accommodate mattresses of different sizes, resulting in poor transfer and palletizing effects. It also cannot stably support the mattress from below, affecting the equipment's versatility and operational efficiency.

Method used

It adopts an adjustable support and slide design, combined with a winch, hydraulic cylinder and gear linkage system, to achieve flexible lifting and precise stacking of the mattress through a rotating shaft, bevel gear and torsion spring, and to make precise adjustments using a hydraulic cylinder and cam structure.

Benefits of technology

It improves the adaptability and operational precision of the equipment, reduces manual intervention, enhances the automation level of mattress palletizing and transfer, reduces labor intensity, and improves safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223687645U_ABST
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Abstract

The utility model discloses mattress stacking equipment, and relates to the technical field of stacking equipment, the mattress stacking equipment comprises an equipment frame, a bracket capable of sliding up and down is arranged in the equipment frame, sliding seats are arranged on the left and right sides in the bracket, the sliding seats slide left and right in the bracket, the upper sides of the sliding seats are rotatably connected with a first rotating shaft, and the first rotating shaft is connected with a second rotating shaft. The two ends of the first rotating shaft are each provided with a sliding block base, and the sliding block bases slide on the sliding bases. The mattress stacking equipment has the advantages of high adaptability, high-efficiency automatic operation, high-precision adjusting function and simple and powerful mechanical structure, the efficiency of work such as mattress stacking, lifting and transferring can be greatly improved, manual intervention is reduced, the labor intensity is reduced, and the production efficiency is improved. And meanwhile, the working precision and safety are improved, efficient and automatic operation of the production line is achieved, and the overall production benefit is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a stacking equipment technical field especially relates to a mattress stacking equipment. BACKGROUND

[0002] The mattress is a kind of soft and strong supporting cushion for bed, mainly used to provide the comfort and support when sleeping, it is usually composed of different material fillings (such as spring, memory cotton, latex, etc.) and external fabric (such as cotton, polyester fiber, etc.). In the warehouse, mattress factory, retail store and logistics distribution scene, mattress stacking needs to be carried out, and mattress is stacked in a certain way to facilitate storage, transportation or display, and correct stacking can save space to the greatest extent and maintain the shape and quality of mattress, avoiding damage.

[0003] At present, the stacking equipment structure is single, and the adaptability is poor, which cannot adapt to different sizes of mattress, limits the versatility and flexibility of the equipment, especially in the case of mattress size diversification, the adjustment process can be more tedious or cannot be accurately adapted, and the existing stacking equipment cannot stably transport large items such as mattress, as most of them cannot be lifted under the bed sheet, resulting in poor transfer stacking effect. Therefore, the utility model proposes a mattress stacking equipment to solve the problems mentioned in the background technology. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a mattress stacking equipment.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A mattress stacking equipment, comprising an equipment frame, the equipment frame is internally provided with a holder that slides up and down, the holder is internally provided with a sliding seat on the left and right sides, the sliding seat slides in the holder on the left and right sides, a rotating shaft one is rotatably connected to the upper side of the sliding seat, the rotating shaft one is provided with a sliding block seat on both ends, the sliding block seat slides on the sliding seat, a rotating shaft two is rotatably connected to the lower side of the sliding block seat, and a supporting plate is fixed to the lower side of the rotating shaft two, a winch is installed on the upper side of the equipment frame at four corners, the lower ends of the ropes of the winches are respectively fixedly connected to the upper side of the holder at four corners, and a moving wheel is installed on the lower side of the equipment frame at four corners.

[0007] Preferably, the lower part of the sliding block seat is rotatably connected to a bevel gear, the bevel gear is fixedly connected to the lower rotating shaft two, and the upper part of the sliding block seat is rotatably connected to another bevel gear engaged therewith.

[0008] Preferably, another bevel gear is sleeved and slides on the corresponding rotating shaft one, the rotating shaft one is provided with a plurality of sliding grooves, and the inside of another bevel gear is provided with a limiting opening corresponding to the sliding groove.

[0009] Preferably, the pivot shaft is provided with a torsion spring, and the front end of each pivot shaft is fixed with a cam.

[0010] Preferably, a T-shaped seat is arranged between the two pivot shafts, and the T-shaped seat slides on the bracket forward and backward, and the bracket is provided with a sliding groove corresponding to the T-shaped seat.

[0011] Preferably, a hydraulic cylinder is fixedly installed on the bracket, the output shaft of the hydraulic cylinder is fixedly connected with the front T-shaped seat, and the two ends of the T-shaped seat are fixedly provided with an insert block corresponding to the cam.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The utility model shows excellent performance in adapting to different sizes of mattress, the equipment can flexibly adjust the interval through the adjustable bracket and sliding seat, adapt to different width and length of mattress, improve the versatility and flexibility, the equipment adopts the winch, hydraulic cylinder and gear linkage system, can accurately control the lifting, transfer and stacking process of mattress. The design of pivot shaft, bevel gear and torsion spring ensures that the supporting plate rotates stably and accurately lifts the mattress, so that efficient mattress handling is realized.

[0014] 2. The utility model reduces manual intervention and error in the operation process, improves the work efficiency, the combination of hydraulic cylinder and cam structure ensures the accurate adjustment of the equipment, reduces the labor intensity, and improves the safety and stability. In general, this mattress stacking equipment has the characteristics of high efficiency, precision and safety, greatly improves the automation level of mattress stacking and transfer.

[0015] In summary, the utility model mattress stacking equipment has many advantages, including high adaptability, efficient automatic operation, high-precision adjustment function and simple but powerful mechanical structure, which can greatly improve the efficiency of mattress stacking, lifting, transfer and other work, reduce manual intervention, reduce labor intensity, improve work precision and safety, realize efficient and automatic operation of production line, and improve overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a kind of mattress stacking equipment structure schematic Figure 1 ;

[0017] Figure 2 The utility model provides a kind of mattress stacking equipment side structure schematic view;

[0018] Figure 3 The utility model provides a kind of mattress stacking equipment overhead structure schematic view;

[0019] Figure 4 The utility model provides a kind of bed mattress stacking equipment's structure schematic Figure 2 ;

[0020] Figure 5 The utility model provides a kind of bed mattress stacking equipment's front structure schematic view.

[0021] In the drawing: 1, equipment frame;2, support seat;3, moving wheel;4, winch;5, pivot one;6, T-shaped seat;7, hydraulic cylinder;8, pivot two;9, supporting plate;10, sliding seat;11, bevel gear;12, cam;13, plug;14, sliding block seat. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0023] Referring to Figures 1-5 A kind of bed mattress stacking equipment, including equipment frame 1, equipment frame 1 inside is provided with the support seat 2 of up and down sliding, support seat 2 inside is provided with the sliding seat 10 left and right, sliding seat 10 is slid in support seat 2 inside left and right, sliding seat 10 upper side is rotatably connected with pivot one 5, pivot one 5 both ends are provided with sliding block seat 14, sliding block seat 14 is slid on sliding seat 10, sliding block seat 14 lower side is rotatably connected with pivot two 8, and pivot two 8 lower side is fixed with supporting plate 9, equipment frame 1 upper side four corners are all installed with winch 4, the lower end of the rope of several winches 4 is fixedly connected with the upper side four corners of support seat 2 respectively, equipment frame 1 lower side four corners are all installed with moving wheel 3, equipment frame 1 is moved by the moving of several moving wheels 3 in lower side, the distance between left and right sliding seat 10 in support seat 2 is adjusted, to adapt to different width bed mattress, the distance between both sides sliding block seat 14 on the upper side of sliding seat 10 is adjusted, to adapt to different length bed mattress, then pivot lower end supporting plate 9 is turned to the lower side of bed mattress, is lifted lower part support seat 2 by upper side four corners winch 4, realize the lifting of the restriction of bed mattress, then equipment frame 1 is moved to specified place, and bed mattress is lowered and stacked;

[0024] Further, the lower part of the slider seat 14 is rotationally connected with a bevel gear 11, the bevel gear 11 is fixedly connected with the lower shaft 8, the upper part of the slider seat 14 is rotationally connected with another bevel gear 11 which is engaged with the slider seat 14, the other bevel gear 11 is sleeved on the corresponding shaft 5, the shaft 5 is provided with a plurality of sliding grooves, and the other bevel gear 11 is provided with a limiting opening corresponding to the sliding groove, in the process of adjusting the two slider seats 14 on the support 2, the other bevel gear 11 slides on the shaft 5, the other bevel gear 11 and the shaft 5 always keep synchronous linkage relationship, in the process of rotating the shaft 5, the shaft 5 drives the lower shaft 8 to rotate through the two engaged bevel gears 11, the original vertical support 2 rotates horizontally, and the supporting plate 9 is turned to the lower side of the mattress, so as to support and transport the pallet;

[0025] Further, the shaft 5 is provided with a torsion spring, the front end of the shaft 5 is fixedly connected with a cam 12, the T-shaped seat 6 is arranged between the two shafts 5, the T-shaped seat 6 slides on the support 2, the support 2 is provided with a sliding groove corresponding to the T-shaped seat 6, the support 2 is fixedly connected with a hydraulic cylinder 7, the output shaft of the hydraulic cylinder 7 is fixedly connected with the front T-shaped seat 6, and the T-shaped seat 6 is fixedly connected with an insertion block 13 corresponding to the cam 12, in the process of adjusting the two slider seats 14 on the support 2, the insertion block 13 on the front end of the support 2 moves together with the cam 12, the insertion block 13 slides in the T-shaped seat 6, and in the process of being pulled back by the hydraulic cylinder 7, the T-shaped seat 6 drives the two insertion blocks 13 to move back, the insertion block 13 presses the corresponding cam 12, so that the cam 12 rotates by 90 degrees, and the rotation of the shaft 5 is realized, after the supporting and transporting of the mattress is completed, the lifting height of the mattress is adjusted by the winch 4, the upper side of the mattress is lifted, then the hydraulic cylinder 7 is reset, the shaft 5 connected with the cam 12 is reset by the torsion spring, the two supporting plates 9 rotate vertically, the supporting plate 9 is turned to the lower side of the mattress, and then the equipment frame 1 is moved out, and the next mattress is stacked.

[0026] The above is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A mattress palletizing apparatus comprising an apparatus frame (1), characterized in that, The equipment frame (1) is internally provided with a holder (2) sliding up and down, the holder (2) is internally provided with a sliding seat (10) on the left and right sides, the sliding seat (10) slides in the holder (2), the sliding seat (10) is rotatably connected with a rotating shaft (5) on the upper side, the rotating shaft (5) is provided with a sliding block seat (14) on both ends, the sliding block seat (14) slides on the sliding seat (10), the sliding block seat (14) is rotatably connected with a rotating shaft (8) on the lower side, and the rotating shaft (8) is fixedly connected with a supporting plate (9) on the lower side, the equipment frame (1) is provided with a winch (4) on the upper side of the four corners, the lower end of the winch (4) is fixedly connected with the holder (2) on the upper side of the four corners, and the equipment frame (1) is provided with a moving wheel (3) on the lower side of the four corners.

2. The mattress palletizing apparatus of claim 1, wherein, The sliding block seat (14) is rotatably connected with a bevel gear (11) at the lower part, the bevel gear (11) is fixedly connected with the lower rotating shaft (8), and the sliding block seat (14) is rotatably connected with another bevel gear (11) engaged therewith at the upper part.

3. The mattress palletizing apparatus of claim 2, wherein, Another bevel gear (11) is sleeved and slides on the corresponding rotating shaft (5), the rotating shaft (5) is provided with a plurality of sliding grooves on the circumferential side, and the other bevel gear (11) is provided with a limiting opening corresponding to the sliding groove.

4. The mattress palletizing apparatus of claim 1, wherein, The rotating shaft (5) is provided with a torsion spring at the adapter, and the front end of the rotating shaft (5) is fixedly connected with a cam (12).

5. The mattress palletizing apparatus of claim 1, wherein, A T-shaped seat (6) is arranged between the two rotating shafts (5), the T-shaped seat (6) slides on the holder (2), and the holder (2) is provided with a sliding groove corresponding to the T-shaped seat (6).

6. The mattress palletizing apparatus of claim 1, wherein, The holder (2) is fixedly provided with a hydraulic cylinder (7), the output shaft of the hydraulic cylinder (7) is fixedly connected with the front T-shaped seat (6), and the T-shaped seat (6) is provided with an insertion block (13) corresponding to the cam (12) at both ends, and the insertion block (13) slides in the T-shaped seat (6).